Fully automatic egg tray making machine can turn waste paper into eco-friendly egg trays with a high output of 2,500 to 9,000 pieces per hour. Designed for medium and large-scale investors, this automatic line runs smoothly from pulping, drying to packing with fewer workers, ensuring continuous and steady daily mass production. Continue reading to get more details.
Input to Output: Eco-Friendly Raw Materials & Versatile Final Products
Widely Available & Cost-Effective Raw Materials
Full automatic egg tray making machine can process all types of low-cost waste paper, including old newspapers, A4 sheets, notebook paper, corrugated cardboard, waste cartons, and wrapping paper. All raw materials are highly common in daily life, ensuring a steady, effortless, and economical supply chain for the investors.
Diversified & High-Value Final Products
- Standard egg packaging: Produces standard 30-hole egg trays as well as protective 6, 12, and 18-count egg cartons.
- Multi applications: By simply switching the forming molds, the same machine easily manufactures coffee cup trays, fruit trays, and industrial electronic packaging. View more molded pulp products here.
Fully Automatic Egg Tray Making Machine Workflow: From Pulping to Packing Process
Step1 Automated Pulping & Ratio Control
Waste paper and water are precisely mixed in the hydraulic pulper to break down the fibers. To achieve the ideal consistency for high-quality molding, the typical paper-to-water ratio should be maintained at 1:5 or 1:6.
Step2 High-Precision Vacuum Forming
The refined pulp is automatically transferred into the forming tank and distributed across precision molds. The vacuum pumps apply continuous suction, which instantly shapes the pulp fibers while rapidly extracting the majority of the moisture.
Step3 Automatic Metal Drying
The wet egg trays are automatically transferred to the drying system using controlled air pressure. Powered by an energy-efficient hot air circulation system, the dryer ensures rapid and uniform moisture evaporation, preventing trays from warping or cracking.
Step4 Stacking & Baling Finished Trays
Once completely dried, the finished egg trays are automatically collected and stacked via an automatic collector and a baler machine. This final stage drastically reduces storage volume, ensures hygienic sealing, and prepares the high-quality egg trays for immediate transport and logistics.
Advanced Metal Drying System: Key Benefits & Advantages
A high-quality drying system determines investor’s final production speed and energy costs. Here is how our fully automatic metal drying system upgrades your egg tray manufacturing process:
Space-Saving Layout & Scalable Design
The system offers both single-layer and multi-layer configurations customized to different production scales. Especially for investors with limited land space, the multi-layer vertical structure optimizes the factory footprint while delivering high-capacity outputs.
Labor-Saving Automation & High Efficiency
Engineered for markets with high labor costs, this system eliminates manual tray-loading and sun-drying dependencies. The automated continuous conveyor belts significantly speed up drying times while drastically reducing manual labor overheads.
Hot Air Recirculation
Fueled by natural gas, LPG, or diesel, the system generates a continuous stream of clean hot air that circulates evenly through the drying chambers to evaporate moisture from the wet trays. It ensures maximum thermal efficiency, significantly shortens drying cycles.
Basic Parameters of Beston Fully Automatic Egg Tray Machine for Sale
| Model | BTF4-4 | BTF4-8 | BTF5-8 | BTF6-8 | BTF8-8 | |
|---|---|---|---|---|---|---|
| Capacity | 2500-3000pcs/h | 4000-4500pcs/h | 5000-5500pcs/h | 6000-7000pcs/h | 8000-9000pcs/h | |
| Forming Mould Quantity | 16 | 32 | 40 | 48 | 64 | |
| Total Power | 88.2kw | 148.2kw | 208.7kw | 273.2kw | 374.2kw | |
| Electricity Consumption | Total Power*70% | |||||
| Staffing Demand | 4-6 | 4-6 | 4-6 | 5-7 | 5-7 | |
| Material Consumption | Paper | 200kg/h | 320kg/h | 425kg/h | 520kg/h | 640kg/h |
| Water | 440kg/h | 704kg/h | 748kg/h | 1144kg/h | 1280kg/h | |
| Fuel Consumption | Natural Gas | 48-58m³ | 60-70m³ | 75-85m³ | 90-100m³ | 120-130m³ |
| LPG | 37-44kg | 47-54kg | 58-65kg | 69-77kg | 93-100kg | |
| Diesel | 40-50kg | 48-58kg | 60-70kg | 67-77kg | 90-100kg | |
Cost Evaluation: Fully Automatic Egg Tray Making Machine Price
The investment for a fully automatic egg tray making machine starts from USD 65,000. This price represents a complete, fully integrated production line that encompasses the entire workflow—including pulping, molding, automatic metal drying, and packing. With this comprehensive setup, investors do not need to procure any additional production equipment to start large-scale manufacturing.
Maximizing ROI: Financial Feasibility of Automatic Egg Tray Production
High Market Demand Driven by Daily Consumption
The massive daily consumption of eggs ensures a permanent demand for protective packaging. As a result, pulp egg trays remain highly popular products with a reliable market, allowing investors to expect rapid returns and stable, long-term sales.
Low Material Costs & High Profit Margins
This project offers excellent profitability by utilizing cheap, widely available waste paper as raw material. Conversely, the finished egg trays sell fast at strong market prices, creating a highly lucrative profit margin for large-scale factories.
Based on specific market conditions, Beston Group has prepared a detailed project report. Taking the BTF5-8 automatic egg tray machine model as a concrete example, the comprehensive cost-benefit analysis is detailed below:
| Return on Investment of BTF5-8 Egg Tray Production Project | ||||||||
|---|---|---|---|---|---|---|---|---|
| Intruction | According to the market data of European market, the estimated ROI report, the varous expenses are as follows: | |||||||
| Fixed Investment Cost | Item | Details | Unit | Unit Price/USD | Quantity | Amount/USD | Total Amount | Remark |
| Equipment | BTF5-8 | Set | 150, 500.00 | 1.00 | 150, 500.00 | |||
| Transportation | From China to Destination Port | Set | 44, 000.00 | 1.00 | 44, 000.00 | |||
| From Port to Site | Set | 1, 600.00 | 1.00 | 1, 600.00 | ||||
| Custom Tax | 15% | Set | 29, 175.00 | 1.00 | 29175.00 | |||
| Installation | Beston Technican's Salary | Day | 350.00 | 15.00 | 5, 250.00 | |||
| Round-trip Air Tickets | Ea | 2, 500.00 | 2.00 | 5, 000.00 | ||||
| Visa | Ea | 350.00 | 1.00 | 350.00 | ||||
| Local Welder | Day | 120.00 | 40.00 | 4, 800.00 | ||||
| Local Plumber | Day | 120.00 | 40.00 | 4, 800.00 | ||||
| Local Labor | Day | 108.00 | 60.00 | 6, 480.00 | ||||
| Crane Forklift | Day | 160.00 | 10.00 | 1, 600.00 | ||||
| Materials | Installation materials ready | Set | 2, 000.00 | 1.00 | 2, 000.00 | Foundation, pipe, etc. | ||
| License | / | Ea | 0.00 | 1.00 | 0.00 | Environmental, firefighting, etc. | ||
| Workshop | 1000.00 | ㎡ | 380.00 | 1000.00 | 38, 0000.00 | Rent in rural area | ||
| US$: 635,555.00 | ||||||||
| Opretating Cost | Raw Materials | Waste Paper | Ton | 0.00 | 9.56 | 0.00 | 22.5 hours per day working | |
| Water | / | m³ | 0.32 | 28.69 | 9.18 | |||
| Electricity | / | KWH | 0.08 | 2787.75 | 209.08 | 22.5H | ||
| Fuel | Natural Gas | m³ | 0.37 | 1485.00 | 549.45 | |||
| Labor | / | People | 108.00 | 4.00 | 432.00 | |||
| Maintenance | / | Day | 5.00 | 1.00 | 5.00 | |||
| Depreciation | 8 Years | Day | 264.81 | 1.00 | 264.81 | |||
| Tax | 5% | 0.00 | ||||||
| US$: 1, 469.53 | ||||||||
| End Product Price | Egg Trays | 5000 pieces per hour | Pieces | 0.05 | 112, 50.00 | 5, 625.00 | ||
| Subcidy | / | Ton | 0.00 | 0.00 | 0.00 | |||
| US$: 5, 625.00 | ||||||||
| Daily Income | US$: 4, 155.47 | |||||||
| Monthly Income | Working Day | Day | 25.00 | US$: 103, 886.83 | ||||
| Yearly Income | Working Day | Day | 300.00 | US$: 1, 246, 642.01 | ||||
Global Successful Cases of Fully Automatic Egg Tray Machine
Why Investors Choose Beston Group for Fully Automatic Egg Tray Production?
Capturing a leading share in the global pulp packaging market requires stable, high-quality equipment that sets a company apart from the competition. Partnering with a strong, reputable manufacturer is the ultimate guarantee for operational success. Beston Group delivers high quality egg tray automatic machine, empowering global investors with the following distinct technical advantages:
High Precision & Superior Quality
- Weight-controlled program: Uses a well-calculated control system to ensure every molded egg tray has an identical, precise weight.
- Strict quality control: With the support of a rigorous production line, a comprehensive supervising system, and premium, wear-resistant raw materials, our egg tray machine maintains stable quality and long service life.
- Industrial-grade components: : Equipped with premium bearings and valves to ensure maximum durability and zero deformation during continuous operation.
Flexible Configuration & Multiple Choices
- Customized machine models: Offers 5 types of fully automatic egg tray making machine to match different investment scales.
- Multi-Layer metal drying line: Equipped with a highly efficient, multi-layer metal drying system that maximizes thermal efficiency and drastically saves factory space.
- Durable forming molds: We provide standard plastic and aluminum molds. Aluminum molds are preferred by most customers owing to their extended service life.
Innovative & Space-Saving Design
- Integrated pulping system: Features an original, compact pulping design that significantly saves installation costs and reduces initial investment.
- User-friendly control: The entire automatic line is designed for simple, safe, and effortless digital operation.
Powerful Functions & Eco-Friendly Production
- Customizable molding options: Accepts all kinds of customized molds, including specific sample designs provided by investors.
- Green manufacturing: Achieves zero emissions, zero pollution, and low-noise operation, making it the perfect way to turn waste to treasure.
International Qualifications: ISO and CE Certificates of Fully Automatic Egg Tray Machine
Strategic Guide for Selecting the Right Automatic Egg Tray Machine
Pre-Investment Evaluation & Cost Assessment
- Market benchmarking: Conduct thorough research to evaluate the technical capabilities, factory backgrounds, and market reputations of leading manufacturers.
- Budget slignment: Evaluate current market prices for fully automatic egg tray making machine to establish a clear budget range that aligns with the investor’s expected return on investment (ROI).
- Direct consultations: Engage in deep technical communications with verified suppliers to obtain professional, customized project solutions.
On-Site Verification & Lifecycle Security
- Factory inspections: Visit factory firsthand to check the actual build quality, component brands, and real performance of the active egg tray production lines.
- All-around after-sales support: Prioritize manufacturers that provide comprehensive technical services and a professional engineering team, which is essential to minimize future maintenance overheads and downtime.
Contact Us to Invest in Fully Automatic Egg Tray Making Machine Now!
Fully automatic egg tray making machine represents a highly profitable invest into the sustainable packaging market. By transforming low-cost waste paper into premium molded pulp products with minimal labor oversight, this advanced system ensures rapid returns on investment and exceptionally low operational overheads. For tailored project configurations and competitive pricing, please contact us at any time.