Tyre Pyrolysis Plant

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In response to the tyre waste crisis, pyrolysis is gaining attention as a sustainable solution. Beston Group’s newly launched BLL-30 tyre pyrolysis plant can efficiently convert 10,000 tons of waste tyres into oil and carbon black each year, offering a closed-loop, eco-friendly approach to tyre recycling. As a leading enabler of sustainable waste management, we look forward to working with you to give a new life to end-of-life tyres.

BLL-30 Tyre Pyrolysis Plant: 3 Technology Upgrades

Upgrade 1: Non-Stop Operation for 30 Days
Upgrade 2: ↓55% Fuel Use & ↓50% Emission
Upgrade 3: Auto Control for Premium rCB
Non-Stop Operation for 30 Days

Non-Stop Operation for 30 Days

Enabled by an advanced oil-gas condensation and anti-polymerization system, BLL-30 continuous tyre pyrolysis plant ensures uninterrupted operation for up to 30 days. It supports:

  • Process 10,000 tons waste tyres annually;
  • Only 2 workers requird;
  • Significantly boosts productivity while minimizing downtime.
↓55% Fuel Use and ↓50% Emission

↓55% Fuel Use & ↓50% Emission

Through the integration of hot flue gas recirculation and preheated air distribution technology, tire pyrolysis plant maximizes the reuse of high-temperature pyrolysis gases. It supports:

  • 55% reduction in fuel consumption;
  • 50% decrease in exhaust emissions;
  • Delivers both economic and environmental benefits.
Auto Control for Premium rCB

Auto Control for Premium rCB

Adopt multi-media automatic combustion valve system, combined with hot air recirculation technology, which enables:

  • Precise temperature control within ±10℃;
  • Reduces the TPH (Total Petroleum Hydrocarbons) content in carbon black;
  • Enhances carbon black’s purity and commercial value for downstream applications.

Carbon Black Value Upgrade: Boosts ROI 5 Times

Carbon black produced from waste tyre pyrolysis plant is further processed through grinding and granulation, enhancing its specific surface area and enabling its use in higher-grade applications such as N330, N550 and N660. This value-added upgrade transforms low-value carbon black into a profitable resource—boosting the overall returns (pyrolysis oil + rCB) of the pyrolysis project by up to five times.

High-quality Carbon Black

Higher Market Value

N330, N550 and N660 grades are widely accepted in industrial markets and can be sold at prices significantly higher than raw pyrolysis carbon black.

Increased Profit Margins

The value-added process turns a low-cost byproduct into a profitable secondary material, enhancing overall return per ton of waste tyres.

Better Market Access

Standardized grades like N330 open the door to stable, large-volume industrial buyers, improving sales stability and scalability.

Types of End-of-life Tyre

Beston Group’s tyre pyrolysis plant is suitable for all kinds of tyres. In fact, tyres are a composite material resource. It is composed of natural rubber, synthetic rubber, steel, additives and other materials. Here are some common types of end-of-life tyres:

Types of Waste Tyre Passenger Tyre

Passenger Tyre

Passenger tyres are the most common tire type. It is used for motorcycles, small and medium-sized family cars and other passenger vehicles. They are usually disposed of by tyre recycling centres.

Types of Waste Tyre OTR Tyre

OTR(Off-the-Road) Tyre

OTR tyres are specially designed for heavy machinery such as excavators, bulldozers, and loaders. They are used in construction sites, mining industry, exploration, agriculture, and other heavy industries.

Types of Waste Tyre Commercial Tyre

Commercial Tyres

Commercial tyres are used on commercial vehicles such as trucks, buses, and vans. They are typically designed for commercial applications such as long-distance transportation, trucking, etc.

Types of Waste Tyre Manufacturing Waste

Tyre Manufacturing Waste

These wastes mainly include scraps generated during tyre manufacturing. Additionally, some expired tyres are included. Usually, they come from the tyre manufacturers.

Versatile Applications of Tyre Pyrolysis Products

Waste tire pyrolysis plant uses thermochemical reactions to break down waste tires into pyrolysis oil (liquid), carbon black or steel wire (solid), and syngas (gas). This process significantly improves waste reduction efficiency. The resulting products are reused in energy and manufacturing industries, turning waste into valuable resources and achieving 100% recycling.

Pyrolysis oil

  • As fuel: Pyrolysis oil is burned directly as fuel to provide energy in cement plants, boiler plants, power plants, etc.;
  • Generate electricity: Non-standard diesel obtained after distillation can be used to generate electricity;
  • Processed into naphtha: Used in plastic manufacturing, as a solvent, and as a gasoline blending component.

Steel wires

  • Tyre reuse: Reused in tyre production as eco-friendly material;
  • Metal reprocessing: Reprocessed into other metal products for sale;
  • Construction usage: The recycled iron wire can be used in construction and infrastructure projects, such as manufacturing rebars.

rCB

  • Industrial usage: Carbon black can be directly used in the production of cement, asphalt, inks, coatings;
  • Further processing: rCB can be further processing into N330, N550 and N660 carbon black;
  • Additive: Used as an additive in asphalt mixtures, printing ink, black dye, paint, etc.

Syngas

  • Energy supply: It can be recycled to provide heat source for tyre pyrolysis after purification;
  • Other use: Collect separately for other uses.

Tyre Pyrolysis Plant – 2 Types Available

Beston’s multi-product system can meet the different recycling needs of customers. We offer various models of tire pyrolysis machine. They can be divided into batch and continuous pyrolysis plant based on processing capacity and operating characteristics. Below are the specific models & parameters for your reference.

BLL-30 Tyre Pyrolysis Plant

Continuous Type: BLL-30

  • Large-scale choice: process 10,000 tons annually
  • 30 day continuous operation
  • High automation: two operators required
  • Policy support and incentives
  • Easy to get environmental compliance and project approval
Tyre Pyrolysis Plant-Batch Type

Batch Type: BLJ-16

  • Small-scale choice: process 4,000 tons annually
  • 1 furnace/day
  • 3 Configuration options
ModelBLL-30BLJ-16 StandardBLJ-16 ULTRA
ManufacturerBESTONBESTONBESTON
Time to Market202520132022
Motor BrandChinese brandChinese brandABB Explosion-proof
Suitable Raw MaterialsWaste plastics; Tires; Oil sludgeWhole tire<120cm;
Tire blocks<15cm
Waste plastics; Tires; Oil sludge
Input Capacity (Max.)Waste plastic pellets: 0.8-1.05t/h
Rubber powder: 1.25-1.5t/h
Oil sludge:1.8-2.3t/h
Whole tire <120cm or Tire blocks<15cm: 10-12t/batch
Sidewall removed tire: 15-16t/batch
Oil soil: 16-18t/batch
Waste plastic bales: 8-10t/batch
Whole tire <120cm or Tire blocks<15cm: 10-12t/batch
Sidewall removed tire: 15-16t/batch
Oil sludge: 16-18t/batch
Working MethodFully ContinuousBatchBatch
Final Oil QualityPyrolysis oil
Pyrolysis oil with wax or naphtha
Pyrolysis oilPyrolysis oil
Pyrolysis oil with wax or naphtha
Reactor Materil304/310S Stainless steelQ345R Boiler steel304 Stainless steel
Reactor Life Span (Years)5-82-35-8
Guarantee (Months)121212
Delivery Time (Calendar Days)60-904590
Land Space Required (L*W*H*m)70*20*1033*13*833*26*8
Packing20*6*3m in bulk+13*40HQ1*40FR+3*40HQ1*40FR+8*40HQ
Installation Period (Calendar Days)60-904560

Representative Case: Waste Tyre Pyrolysis Plant in Saudi Arabia

Tyre Pyrolysis Plant in Saudi Arabia

01 Problems & Needs

Large capacity tyre disposal demand: The Saudi customer faced a large volume of waste tyres requiring efficient and compliant treatment.


02 Action Solution

  • Model recommended: To meet the customer’s processing requirements, we provided the BLJ-16 tire pyrolysis plant with a capacity of 12–16 tons per batch.
  • Improve feeding efficiency: An additional hydraulic feeding system was added to the standard configuration to improve feeding efficiency.
  • Improve discharging efficiency: Given the hot local climate, a water-cooled screw discharger was also included to accelerate carbon black cooling after discharge.

03 Results Achieved

Efficient tire handling: Enabled continuous processing of large volumes of tyres into fuel oil and carbon black, increasing product value and resource utilization, with an annual processing capacity of 4,320 tons of waste tyres.

6 Highlights of Waste Tyre Pyrolysis Plant

Mature Technology and Innovation

The tyre pyrolysis process is matured and stabilized. In addition, Beston Group has developed BLL-30 fully continuous tyre pyrolysis plant. This model leads the industry’s development. This model enhances operational efficiency and reduces labor intensity.

Quality Control

Beston tyre pyrolysis plant undergoes a standard factory quality control process, including incoming material inspection, cutting, welding, polishing, and painting. The machine must undergo inspections by the production, quality control, and design department to ensure no issues.

Intelligent Control

Beston machine can be equipped with PLC and DCS (Dynamic Stability Control) remote control systems. These systems provide a high degree of automation. And they help reduce labor intensity.

Low Energy Consumption

The combustible gas generated during the tyre pyrolysis reaction can undergo secondary combustion. This step assists in reducing energy cost inputs.

Safety Design

The mechanical structure and process design simultaneously ensure the safe operation of the plant. Additionally, the tyre pyrolysis plant is equipped with a safety alarm system and matching protective covers for gearboxes.

Value-Added Product Services

Beston Group provides customers with layout diagrams, installation drawings, and system software upgrade services. These services fully align with customer needs and reduce tire pyrolysis plant cost for customers.

What is Tyre Pyrolysis Process?

01 Tyre Feeding

Pre-treated tyres are conveyed into the furnace through a feeding system. Our tyre pyrolysis plant provides manual, large platform, hydraulic and screw-feeding solutions for customers to choose from.

02 Tyre Pyrolysis – Oil Formation

Oil gas: The main furnace is preheated, and the temperature inside continues to rise. When the temperature reaches 180 degrees Celsius, oil gas begins to generate. A significant amount of oil gas is produced when the temperature reaches 280-350 degrees Celsius.
Pyrolysis oil: The oil gas produced by pyrolysis first pass through the manifold. The manifold separates oil gas and heavy oil with a lower freezing point. Heavy oil enters the sludge oil tank. The oil gas enters the oil condenser and is liquefied into tyre pyrolysis oil. Pyrolysis oil falls into oil storage tank.

03 Combustible Gas Recovery

Under the pressure generated by the pyrolysis reactor, the combustible gas that cannot be cooled enters the water seal. The water seal plays a role in purifying combustible gases. Clean combustible gas continues to provide heat for the main furnace of waste tyre pyrolysis machine.

04 Carbon Black Collection

The carbon black formed during tyre pyrolysis is processed through a discharging system. Especially, we provide a three-stage water-cooled slag screw extractor. This can make the carbon black discharging temperature reach 50-80 degrees.

05 Exhaust Gas Treatment

The high-temperature exhaust gas passes through the flue condenser and spray tower. This achieves the effect of cooling and dust removal. Finally, the exhaust gases are discharged from the chimney of tire pyrolysis plant. If your area has higher exhaust emission standards, we provide high-end exhaust treatment systems. Final emissions can meet EU standards (SO2: 50mg/m3; NOx: 200mg/m3; dust particles: 10mg/m3).

Pyrolysis Vs. Other Tyre Recycling Methods

Existing tyre recycling methods mainly include rubber powder production, TDF(tyre-derived fuel) production, and use as construction fill material. These methods break down tyres into smaller-sized rubber products. However, waste tyres are not decomposed from the physical composition. Below is a comparison of these recycling methods with tyre to oil.

Tyre Pyrolysis Building Materials Use TDF Production Tyre Powder Production
Processing Scale
Recycling Efficiency
Application Diversity
Clean & Sustainable
Aggregate Rating

Pyrolysis Drives Industry Shift in Tire Recycling

Enables Systematic Tire Recycling

Pyrolysis offers a scalable solution for managing large volumes of end-of-life tires, transitioning tire disposal from fragmented collection to an integrated processing system.

Supports Circular Supply Chains

By converting waste tires into reusable industrial materials, pyrolysis plays a key role in establishing closed-loop supply chains across the rubber and fuel industries.

Aligns with EPR and Global Policy Trends

As more countries adopt landfill bans and Extended Producer Responsibility (EPR) schemes, tyre pyrolysis plant offers a compliant, low-emission solution with added benefits like green financing potential.

Economic and Environmental Benefits of Tyre Pyrolysis Plant

Avoid Negative Environmental Impacts

Avoid Negative Environmental Impacts

  • Fire Risk: Scrap tyres are flammable hazardous waste. When burned, tyre release toxic dioxins, benzopyrene, and other harmful substances. Pyrolysis treatment decomposes waste tyres in an Non-flammable environment. Also, pyrolysis products are properly stored.
  • Water Pollution: Waste tires piled up near water sources will produce harmful leachate. These harmful substances seep into groundwater or rivers, polluting water sources. In particular, tyre pyrolysis process can effectively avoid these pollution from tyre accumulation
Optimize Waste Management System

Optimize Waste Management System

  • Waste Reduction: Tyre pyrolysis plant can reduce the volume of tyres by 70%. As a result, this alleviates the management burden caused by tyre land occupation and stacking. This not only reduces the recycling pressure but also reduces transportation and storage costs.
  • Waste Resource Utilization: Tyre pyrolysis products can be directly supplied to upstream & downstream industries. They can be applied directly or processed into more valuable products. This resource recycling method promotes the circular economy.
Enriching Traditional Energy Structure

Enriching Traditional Energy Structure

  • Alternative Fuel: Tyre pyrolysis oil is an alternative fuel with high energy density. In addition, after converting to non-standard diesel by distillation, it has widely use in heavy machinery, transportation, etc. Thus, waste tire pyrolysis machine promotes fuel diversity.
  • Energy Transformation: Traditional fossil fuels, such as coal/natural gas/oil, are non-renewable. Pyrolysis oil production can reduce dependence on them. Meanwhile, it also reduces carbon emissions from resource mining, promoting energy transformation.
Create New Revenue Model

Create New Revenue Model

  • Pyrolysis Product Sales: Tyre pyrolysis products are widely used in various fields and have high trading value. In particular, in recent years, the market demand for tire pyrolysis carbon black, as a raw material for the production of rCB (recovered Carbon Black), has continued to grow.
  • Waste Treatment Income: Through large-scale production, investors can establish tyre pyrolysis recycling centers locally. As a result, investors can charge processing fees to tyre manufacturers, waste recycling centers, and municipal waste management to obtain income.

End-to-End Services for Tyre Recycling Solutions

Pre-sales Service

In-sales Service

After-sales Service

Beston Group’s Pre-sales Service

Technical Consultation

Beston technical advisory team provides integrated technical consulting services about tyre recycling.

Material Testing

We offer tyre sample testing and provide bilingual test reports for cooperator reference.

Customized Solutions

Beston technical advisory team designs and produces comprehensive and specialized tyre recycling solutions for cooperators.

Beston Group’s In-sales Service

Value-Added Technical Services

Beston technical service team provides various design layouts based on cooperator site conditions.

Delivery Notification

The material control team in factory keeps cooperator informed in real-time about waste tire pyrolysis machine production and delivery status.

Beston Group’s After-sales Service

On-Site Installation Guidance

The after-sales service team provides on-site guidance for installation, debugging, and training until the waste tire pyrolysis equipment is operational.

After-Sales Technical Consultation

The customer management team offers after-sales technical consultation services. We provide 24-hour online assistance to address cooperator requests.

Product Software Upgrade Services

Beston Group offers free control system product upgrade services. A single collaboration brings lifelong benefits.

Registered Qualifications – Before Starting Tyre Pyrolysis

You need to apply for some assessments and approval before you plan to start a tyre pyrolysis project. This is to ensure that the operation of the tyre pyrolysis plant complies with environmental, safety, and regulatory requirements. And this is also to safeguard public interests. The evaluation requirements vary by country. Here, we provide the common approval for your reference.

Operational Approval

MSME Registration
Operating Permit

Environmental Approval

EPR Registration
EIA
Air and Water Quality Monitoring

Safety Approval

Health and Safety Permit
Fire NOC

Construction Approval

HWA
Land Use & Building Permit
Factory License

Contact Us To Get Tyre Pyrolysis Solution

Utilizing a tyre pyrolysis plant for tire recycling is both resource-saving and environmentally friendly. If you’re seeking a practical solution, we’re here to help—share your recycling needs and let’s develop an effective tyre pyrolysis plan together. Contact us now for immediate assistance and the latest updates on LinkedIn.

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