Pyrolysis plant cost is a key factor that customers must evaluate when investing in waste recycling projects. This cost is usually made up of multiple components, not just the price of the equipment itself. Therefore, even if customers purchase the same model of pyrolysis equipment from the same manufacturer, the cost of the overall project may vary significantly due to different factors. The project also needs to take into account the investment in site preparation, installation and commissioning, operation and maintenance, and environmental compliance requirements. These comprehensive factors have a profound impact on the pyrolysis machine cost.
Pyrolysis Plant Price Options from Beston Group
As an important component of pyrolysis plant cost, the price of Beston Group’s equipment varies from different models and configurations:
- For batch type machine, the price starts at $67000;
- For fully continuous type machine, the price starts at $688900.
Customers can now choose the appropriate type based on their approximate budget and processing volume needs. Below are the parameters of different types of pyrolysis equipment for your reference.
Batch Type
- Model: BLJ-16
- Flexible configuration options
- Multiple capacities available
- Short return period
Continuous Type
- Model: BLL-30
- Continuous feeding & discharging
- Intelligent control
- High return on investment
| Model | BLJ-16 | BLL-30 | |
|---|---|---|---|
| Capacity | 12-16t/d | 30-35t/d | |
| Working Process | Batch | Fully continuous | |
| Reactor Size | φ2800*7100mm | φ1800*18500mm | |
| Reactor Material | Q345R | 310S stainless steel | |
| Drive System | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
| Land (L*W*H) | 33m*13m*8m | 70m*20m*10m | |
| Power | 55.6kw | 256kw | |
| Burner | 2*400,000 kcal | 2.5 million kcal per set | |
| Total Weight of Shipped Materials | About 34.5t | About 150t | |
| Number of Containers | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
| Noise (dB) | ≤60 | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | ||
| Condensing System | Vertical Condenser | φ820*3600 Single piece condensing area 35.6m2 | φ920*3200 2 sets of vertical condenser |
| 3-in-1 Condenser | 8000*2260*2500 Condensing area 49.5m2 |
||
Main factors Affecting Pyrolysis Plant Cost
Process Design
Batch Design
Batch pyrolysis is relatively simple, with low initial investment, suitable for small and medium-scale production. However, periodic operation results in low equipment utilization. This leads to higher long-term operating costs.
Continuous Design
Continuous pyrolysis plant has a high degree of automation and efficiency. However, continuous equipment has a large initial investment. But from the perspective of large-scale output in operation, its payback period is short.
Main furnace material
310S Stainless Steel
310S stainless steel can withstand high temperatures up to 1035℃ and has excellent anti-oxidation and acid corrosion resistance. Therefore, it is widely used in plastic pyrolysis equipment. Although its cost is high, it can ensure safe operation under extreme conditions. In the long run, it reduces maintenance and replacement costs.
304 Stainless Steel
304 stainless steel is suitable for high temperature environments of 600-700℃. It is often used in pyrolysis of oil sludge and tires. 304 stainless steel is more superior in high temperature anti-oxidation and corrosion resistance. It is a common material for pyrolysis reaction equipment, combining good performance and economy.
Q345R Steel
Q345R steel has a temperature resistance of about 450℃ and is suitable for pyrolysis processes at lower temperatures. Although it is cheap, it is prone to oxidation and corrosion under high temperature conditions. Its long-term use may result in higher maintenance costs. Therefore, this material is not suitable for high temperatures.
Configuration Options
Different configuration options will also significantly affect the pyrolysis machine cost. In addition to the main equipment, additional equipment can be selected to improve process performance or optimize operations. These optional equipment include:
Tire Shredder
For tire pyrolysis plant equipped with screw feeding, adding a shredder can reduce the feed size. This improves pyrolysis efficiency. In addition, steel wires in tires can be extracted in advance.
Distillation System
Further treatment of the pyrolysis oil produced during the pyrolysis process can extract high-value-added non-standard diesel. This increases the economic value of the pyrolysis products.
Exhaust Gas Treatment System
This equipment is critical for project sites with higher emission standards. Exhaust gas treated by a high-end exhaust gas treatment system can meet EU emission standards.
Understand Running Cost of Pyrolysis Plant
Operating License Application
The operating costs of a pyrolysis plant first include the application fees for various licenses. An environmental, health and safety assessment must be completed. This ensures that the plant meets local regulatory standards. In addition, administrative procedures such as business licenses must be processed. These initial investments also involve a certain amount of capital investment.
Transportation & Installation of Equipment
The transportation and installation costs of the equipment are also one of the costs. Pyrolysis equipment is large and heavy, and the transportation process requires professional logistics services. In addition, the process of installing the equipment is complicated and requires a professional team to debug and install it. Therefor, it also further increases the pyrolysis equipment cost.
Raw Material Procurement
The procurement cost of raw materials is an important part of the continued operation of the pyrolysis plant. The prices of raw materials such as plastics, waste tires, and oil sludge will fluctuate according to market conditions, which directly affects the production costs of the plant. The difficulty and conversion rate of different raw materials will also affect the overall production efficiency.
Operation & Maintenance of Equipment
In daily operations, the consumption of water, electricity, and gas is one of the main expenses in the high-energy pyrolysis process. At the same time, daily maintenance and regular inspection of the thermal desorption unit are essential. This avoids downtime caused by equipment failure. Therefore, hiring and training skilled operators is also a necessary long-term pyrolysis plant cost.
Which Customers Have Chosen Beston Group’s Pyrolysis Machine Prices?
Many customers get the right price from Beston Group. And they are very satisfied with our after-sales service. If customers have questions, they can contact our after-sales team at any time. Here are the countries of some of the customers who have completed transactions. Beston Group has extensive delivery and installation experience in these countries.
Why Are Customers Satisfied with Beston Pyrolysis Plant Price?
Quality Guarantee
The production of Beston Group machines is inspected at every level. Excellent welding skills. Beston Group welcomes customers to visit our factory. In addition, our equipment production technology is mature and constantly improving. Our equipment undergo strict testing before leaving the factory. Therefore, the quality of each customer’s equipment is guaranteed.
Security Guarantee
In order to ensure the safety of the project, the equipment is equipped with a series of safety devices, such as explosion-proof devices, emergency exhaust valves, cracked gas-liquid seal anti-backfire devices, flame arresters, over-temperature and over-pressure alarm devices, and other safety devices. If you want a detailed list, please leave us a message.
Environmental protection
The combustion exhaust gas is processed by the de-dusting system and then discharged to meet the standards. And the excess combustible gas will also be burned through the exhaust chamber before being disposed of. If there are strict local environmental standards, Beston Group can provide a customized de-dusting system to meet the customer’s needs.
Considerate After-sale Service to Save Your Subsequent Cost
Beston Group is definitely not the kind of supplier who offers the lowest pyrolysis plant price but unreliable services. On the contrary, Beston Group, as a tyre pyrolysis plant manufacturer, can offer considerate all-around services for each customer. If you buy our machine, you will enjoy many privileges that can reduce unnecessary subsequent waste tyre pyrolysis plant costs.
Customers’ Privileges:
- Professional on-site guide during the phase of assembling and commissioning.
- Technical training for your local workers.
- Multiple times of returning visits after your machine starts to work.
- 24/7 online customer service, and you can get technical assistance online.
- Considerable discount if you want to repurchase our products.
- Thereafter, we believe the above privileges can save you a big amount of money on the subsequent costs.
Get Your Exclusive Pyrolysis Plant Cost
In a word, if you have made your decision on investing this plant, just choose Beston Group. If you want to learn more specific information about the pyrolysis plant cost, you can talk about all your questions with us. Now you can leave your message to us below, and we will respond as soon as possible. You can learn more specific information about the pyrolysis plant cost on our LinkedIn.