Nowadays, pyrolysis plant has become a popular technical solution in solid waste disposal (including biomass, plastic, oil sludge, and tire rubber). The pyrolysis machine for sale recycles waste materials into valuable pyrolysis oil or biochar, embodying a sustainable approach to waste reduction and resource recovery. Beston Group leads in the solid waste treatment industry, offering advanced pyrolysis solutions, technology, and equipment manufacturing. Welcome to know more!
Pyrolysis Plant – Solution for Solid Waste Management
Pyrolysis technology decomposes solid waste into valuable resources under high-temperature, oxygen-free conditions, achieving waste reduction and resource utilization. As a leading pyrolysis equipment manufacturer, Beston Group offers 4 pyrolysis solutions for different types of solid waste. This will help clients achieve environmental goals.
Solution 1: Biomass Waste Recycling
Millions of tons of biomass waste (wood, sawdust, coconut shells, coffee husks, rice husks, straw. etc.) are improperly accumulated, landfilled, or burned each year. Beston biomass pyrolysis plant enables biomass-into-biochar conversion, reducing environmental impact and promoting circular economy practices.
Solution 2: End-of-Life Plastic Recycling
Over 400 million tonnes of plastic waste are produced annually and only 9% are recycled. Industry-leading catalytic plastic pyrolysis technology recovers pyrolysis oil from waste plastics (PE, PP, PS, and other plastics without chlorine and oxygen). It greatly improves the quality and yield of oil compared to general pyrolysis.
Solution 3: Oil Sludge Harmless Treatment
Each year, approximately 100 million tons of oil sludge are generated globally, containing hazardous components like heavy metals and benzene. Oil sludge thermal desorption unit dispose of oil-based cuttings, tank bottom oil sludge, oil-contaminated soil, etc. in a safe, harmless, and eco-friendly way.
Solution 4: End-of-Life Tire Rubber Recycling
Every year, 1 billion tires reach the end of their useful life, with only 40% being recycled. Pyrolysis machine recovers valuable pyrolysis oil, carbon black, and steel wire from non-biodegradable waste tires.
Benefits of Pyrolysis Solution
Support Sustainable Development Goals
- Goal 7: Affordable and Clean Energy – Pyrolysis products as green alternative fuels.
- Goal 12: Responsible Consumption and Production – Promotes waste recycling, etc.
- Goal 13: Climate Action – Sequester carbon by pyrolysis biochar, etc.
- Goal 15: Life on Land – Improve soil health through biochar application.
Offer Economic Value & Promote Circle Economy
- Recycle waste into valuable products: pyrolysis oil, carbon black, or biochar.
- Utilize renewable sources (pyrolysis syngas) to reduce carbon footprint.
- Optimize resource use and optimize the production process of pyrolysis machinery.
Reduce Waste Accumulation/Landfill/Incineration
- Decrease waste volume that accumulates in the environment.
- Minimize impacts of landfills/incineration: CO2 emissions, leachate production, etc.
Parameters of Pyrolysis Plant for Sale
Beston Group offers 2 types of pyrolysis machines, which differ in the raw materials they process and the final products they produce. Please choose based on the raw materials, required capacity, and whether you prefer a batch or continuous pyrolysis plant.
BLJ-16 & BLL-30 Model
Input Raw materials: plastic, oil sludge, tire, rubber
Output End products: pyrolysis oil, tire carbon black
BST-06 & BST-50 Model
Input Raw materials: biomass like wood chips, sawdust, bamboo waste, rice husk, coconut shells, palm shells, etc.
Output End products: biochar
BLJ-16 & BLL-30
BST-06 & BST-50
| Model | BLJ-16 | BLL-30 | |
|---|---|---|---|
| Capacity | 12-16t/d | 30-35t/d | |
| Working Process | Batch | Fully continuous | |
| Reactor Size | φ2800*7100mm | φ1800*18500mm | |
| Reactor Material | Q345R | 310S stainless steel | |
| Drive System | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
| Land (L*W*H) | 33m*13m*8m | 70m*20m*10m | |
| Power | 55.6kw | 256kw | |
| Burner | 2*400,000 kcal | 2.5 million kcal per set | |
| Total Weight of Shipped Materials | About 34.5t | About 150t | |
| Number of Containers | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
| Noise (dB) | ≤60 | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | ||
| Condensing System | Vertical Condenser | φ820*3600 Single piece condensing area 35.6m2 | φ920*3200 2 sets of vertical condenser |
| 3-in-1 Condenser | 8000*2260*2500 Condensing area 49.5m2 |
||
| Model | BST-06 | BST-50 |
|---|---|---|
| Input Capacity | 0.3-0.5m³/h | 10-15m³/h |
| Reactor Size | φ820mm*L11200mm | φ2000mm*L14260mm |
| Land for Equipment (L*W*H, Standard Configuration) | 25m*15m*8m | 35m*18m*9m |
| Weight (Standard Configuration) | 21T | 49T |
| Energy Consumption (Standard Configuration) | 153kw/h*0.7 | 191kw/h*0.7 |
| Working Method | Fully continuous | |
| Feeding Requirement | Size: ≤20mm; moisture: ≤15%; strong liquidity | |
| Structure | Double barrel double hearth | |
| Speed | 1-9RPM | |
| Control Method | PLC control | |
| Reactor Material | Stainless steel 304 | |
| Pressure | Micro negative pressure | |
| Heating Material | Diesel, natural gas, heavy oil, biomas, etc. | |
| Heating Method | Direct heating | |
| Noise (dB) | ≤80 | |
| Condenser | Circulating water cooling | |
| Rotation Method | External gear rotation | |
Technical Breakthrough of Pyrolysis Machine: Key Innovation
Beston Group has always been at the forefront of innovation in pyrolysis technology. Consistently focusing on research and development, we have developed more advanced pyrolysis plant solutions to address critical industry challenges. Our commitment to innovation is transforming the industry.
720 Hours Biomass Continuous Pyrolysis Technology
Catalytic Plastic Pyrolysis Dewaxing Technology
Extend Continuous Operation Time Achieve a leap from 120 to 360 hours in just 1 month, and from 360 to 720 hours in 4 months.
Suit Large-Scale ProjectsOffer a reliable biomass pyrolysis technological solution for high-demand projects.
Meet Carbon Trading StandardsMaximum carbon retention in biochar and reduce a whole production cycle’s carbon footprint.
Complete Wax Oil LiquefactionEffectively liquefy wax oil, addressing issues like pipe clogging, storage, and transportation, ensuring smoother operational flow.
Increased Oil Yield & QualityEnhance pyrolysis oil yield while improving its quality, making it more suitable for further application or sale.
Dual-System OperationUse a manifold + catalytic tower dual system, allowing simultaneous processing of waxy plastics, oil sludge, and common waste tires.How Do Components of Beston Pyrolysis Plant Work?
01 Feed System
- For biomass pyrolysis plant: automatic screw feeder transports raw materials into the inner cylinder of the reactor.
- For plastic/tire/oil sludge pyrolysis machine: automatic screw feeder transports materials directly into the reactor of pyrolysis equipment (No inner cylinder + outer cylinder design).
02 Pyrolysis System
Ignite the combustor to provide heat to the main reactor. The reactor always maintains a sealed, low-oxygen environment. It rotates under the action of the driving system, ensuring that the material inside is heated evenly.
- For biomass pyrolysis (380-450°C): biomass like coconut shells in the inner cylinder undergo drying and semi-carbonization. Then screw push the materials drop into the outer cylinder for complete carbonization/pyrolysis to produce biochar.
- For plastic/tyre/oil sludge pyrolysis (180-400°C): materials in the reactor decompose, producing a large amount of oil gas.
03 Condensation System
- For biomass pyrolysis: do not configure a condensation system to collect liquid products (wood vinegar and tar).
- For plastic/tire/oil sludge pyrolysis: high-temperature oil gas enters the condensing system to liquefy into fuel oil, which will be stored in oil tank.
04 Syngas Recycling System
No matter what materials pyrolysis machinery recycles, it produces much non-liquefied gas (syngas), which is purified and then sent to the burner to fuel the reactor for heating.
05 Exhaust Gas De-dusting System
High-temperature exhaust gas enters the flue condenser first. Then the cooled flue gas undergoes multiple dedusting treatments. Finally, the gas safely discharges through the chimney. This can meet EU emission standards.
06 Discharging System
When the solid products (biochar, carbon black, or others) reach the set level in the reactor, the discharging system activates. After water-cooling heat exchange process, solid products are discharged by the screw discharger. Once the solid products fall below the set level, discharging stops until the sensors issue a restart signal.
Pyrolysis Products to Apply: Bring You Good Economic Benefits
| Raw Material | End Products and Yields (%) | |||
|---|---|---|---|---|
| End Product 1 | End Product 2 | End Product 3 | End Product 4 | |
| Biomass | Biochar: 30% | Wood Vinegar | Tar | Syngas: 56% |
| Plastic | Pyrolysis Oil: 40%-95% | Solid Residues | / | Syngas: Varies |
| Oil Sludge | Pyrolysis Oil: Varies | Sand | Water | Syngas: Varies |
| Tire | Pyrolysis Oil: 35-45% | Carbon Black: 30-35% | Steel Wire: 8-15% | Syngas: 8-15% |
Biochar from Biomass
- Carbon Removal: Biochar captures and stores carbon stably, supporting carbon neutrality in multiple industries.
- Soil Amendment: Improve soil fertility, enhance water retention, and boost beneficial microorganism growth in soil.
- Feed Additive: Promote animals’ digestive and intestinal health; reduce methane emissions from ruminant animals.
- Construction Materials: added to make carbon brick and more.
- Industrial Energy: As a high-calorific fuel for energy-intensive industries.
- Daily Applications: Used as BBQ and Shisha charcoal, produced via charcoal briquette machine.
Liquid Pyrolysis Oil
- Industrial Fuel Usage: Pyrolysis oil is an excellent industrial fuel with a high calorific value. High-energy-consuming industries such as cement and power plants prefer it as a cost-effective substitute for fossil fuels.
- Advanced Fuel Preparation: Distilling pyrolysis oil can produce naphtha, suitable for power generation. Petroleum refineries can refine and blend pyrolysis oil with other fuels to produce standard gasoline and standard diesel.
- Plastic Production: Plastic manufacturers can use plastic pyrolysis oil to produce new plastic products. This promotes a circular economy.
Carbon Black and Steel Wire
- Both materials can be reused in tire manufacturing.
- Carbon black can be also pelletized for use as fuel or undergo industrial activation for applications in ink, electrode materials, and other fields.
- Steel wires can be recycled to produce other metal products such as rebars.
Syngas
Regardless of the raw material, pyrolysis plants generate a substantial amount of syngas. This gas is typically utilized to heat the reactor within the pyrolysis unit. External fuel is only needed during the startup phase, as the syngas produced are sufficient to sustain the system’s ongoing operation.
Note: To ensure continuous operation, wood vinegar and tar are generally not collected in biomass pyrolysis.
Profit Analysis of Pyrolysis Machinery – Two Materials Pyrolysis ROI
No matter what raw materials pyrolysis, pyrolysis project is a viable investment with a high ROI and a significant profit margin. Welcome contact us to consult pyrolysis plant cost!
BLJ-16 Plastic Pyrolysis ROI
BST-50 Biomass Pyrolysis ROI
| Return on Investment of BLJ-16 Tyre Pyrolysis Project in Europe | |||||||
|---|---|---|---|---|---|---|---|
| Introduction | According to the market data of Europe, the estimated ROI report, the various expenses are as follows: | ||||||
| Fixed Investment Cost | Item | Details | Unit | Unit Price/USD | Quantity | Amount/USD | Remark |
| Equipment | BLJ-16 | Set | 89000 | 1 | 89000 | ||
| Transportation | Seafreight | Set | 64600 | 1 | 64600 | ||
| From Port to Site | Set | 5800 | 1 | 5800 | |||
| Customs Tax | 0.15 | Set | 13350 | 1 | 13350 | ||
| Installation | Beston technician's salary | Day | 350 | 50 | 17500 | ||
| Round-trip aritickets | Ea | 3820 | 2 | 1640 | |||
| Visa | Ea | 750 | 1 | 750 | |||
| Local welder | Day | 120 | 100 | 12000 | 2 welders are needed | ||
| Local plumber | Day | 120 | 20 | 2400 | |||
| Local labor | Day | 108 | 50 | 5400 | |||
| Crane forklift | Day | 160 | 30 | 4800 | |||
| Materials | Installation materials ready | Set | 5200 | 1 | 5200 | Foundation, pipe, etc. | |
| Licenses | / | Ea | 2000 | 1 | 2000 | Environmental, firefighting, etc. | |
| Workshop | 500 | ㎡ | 380 | 500 | 190000 | ||
| Total Amount | $452440.00 | ||||||
| Operating Cost | Raw Materials | Waste tyre | Ton | 0 | 12 | 0 | |
| Water | / | m³ | 0.39 | 3 | 1.17 | ||
| Electricity | / | KWH | 0.2 | 864 | 172.8 | ||
| Fuel | Natural gas | Liter | 0.77 | 240 | 184.8 | ||
| Labor | / | People | 72 | 4 | 288 | ||
| Maintenance | / | Day | 85 | 1 | 85 | ||
| Depreciation | 8 years | Day | 175.18 | 1 | 175.18 | ||
| Tax | 5% | 0 | |||||
| Total Amount | $906.95 | ||||||
| End Products Price | Tyre oil | 45% | Ton | 5.4 | 433 | 2338.2 | 45% of input |
| Steel Wire | 15% | Ton | 1.8 | 216 | 388.8 | 15% of input | |
| Carbon black | 3% | Ton | 3.6 | 162 | 583.2 | 30% of input | |
| Subsidy | Ton | 100 | 12 | 1200 | |||
| Total Amount | $4510.2 | ||||||
| Daily Income | $3603.25 | ||||||
| Monthly Income | Working day | Day | 25 | $90081.17 | |||
| Yearly Income | Working day | Day | 300 | $1080974 | |||
| Return on Investment of BST-50 Wood Chips Carbonization Project in The Middle East Regin | |||||||
|---|---|---|---|---|---|---|---|
| Project Name | 5TPH Wood Chips Carbonization | ||||||
| Introduction | According to the market data of Middle east region, the estimated ROI report, the various expenses are as follows: | ||||||
| Fixed Investment Cost | Item | Details | Unit | Unit price/USD | Quantity | Amount/USD | Remark |
| Equipment | BST-50 | Set | 250000 | 1 | 250000 | ||
| Transportation | From China to Destination Port | Set | 90000 | 1 | 90000 | ||
| From Port to Site | Set | 5800 | 1 | 5800 | |||
| Customs tax | 0.15 | Set | 37500 | 1 | 37500 | ||
| Installation | Beston technician's salary | Day | 350 | 50 | 17500 | ||
| Round -trip airtickets | Ea | 2420 | 2 | 4840 | |||
| Visa | Ea | 350 | 1 | 350 | |||
| Local welder | Day | 65 | 100 | 6500 | Two welders are needed | ||
| Local plumber | Day | 65 | 20 | 1300 | |||
| Local labor | Day | 16.8 | 50 | 840 | |||
| Crane forklift etc. | Day | 80 | 30 | 2400 | |||
| Materials | Installation materials ready | Set | 3500 | 1 | 3500 | Foundation, pipe, etc. | |
| License | / | Ea | 2000 | 1 | 2000 | Environmental, firefighting, etc. | |
| Workshop | 500 | ㎡ | 160 | 500 | 80000 | ||
| Total amount | 502530 | ||||||
| Operating Cost | Raw materials | Wood chips | Ton | 100 | 120 | 12000 | |
| Water | / | m³ | 1.76 | 3 | 5.28 | ||
| Electricity | / | KWH | 0.11 | 2922 | 321.42 | ||
| Fuel | Natural gas | Liter | 7.25 | 270 | 1957.5 | ||
| Labor | / | People | 16.8 | 4 | 67.2 | ||
| Maintenance | / | Day | 85 | 1 | 85 | ||
| Depreciation | 8 years | Day | 209.3 | 1 | 209.3 | ||
| Tax | 0.05 | 0 | |||||
| Total amount | 14645.7 | ||||||
| End Products Price | Biochar | 0.3 | Ton | 680 | 36 | 24480 | 30% of input |
| Wood vinegar | 0.08 | Ton | 1280 | 9.6 | 12288 | 8% of input | |
| Tar oil | 0.02 | Ton | 450 | 2.4 | 1080 | 2% of input | |
| Total amount | 37848 | ||||||
| Daily Income | 23202.3 | ||||||
| Monthly Income | Working day | Day | 25 | 580057.5 | |||
| Yearly Income | Working day | Day | 300 | 6960690 | |||
Advanced Designs of Pyrolysis Machine – Optimize Business Production
Beston pyrolysis plant —whether for recycling biomass, plastic, tires, or oil sludge—share several same advantages. Moreover, each machine type is designed with unique technological advantages that distinguish them. Contact us for detailed product brochures or more detailed solution configurations.
Modular Design – Promote Convenience
- Easy Installation: The modules are easy to assemble. Production can commence immediately after following the provided installation instructions.
- Easy Maintenance: If any system module encounters an issue, it can be quickly replaced with a new one. This minimizes downtime and reduces the impact on your project’s operations.
Intellectualized Design – Manpower Savings
- PLC and DCS control Technology: Enable remote control and data storage and download of pyrolysis plant; enhances automation efficiency, saves manpower, and improves the working environment.
- IoT Monitoring Technology: Enable online monitoring and data transmission for pyrolysis system; convenient for customers to control overall machine operation and parameter adjustments.
Safe Design – Accident Avoidance
- Multiple Security Devices: All biomass/plastic/oil sludge/tire pyrolysis plant is designed with multiple safety considerations, such as pressure and temperature gauges, anti-explosion valves on the pipes, and an automatic alarm system.
- ISO 9001 Certificate: Manufacturing strictly complies with the national standards, engineering industry, and industrial standards. Therefore, we promise the safety, reliability and quality of the plant.
Eco-friendly Design – Green Production
- No waste gas: The syngas recycling system, superfluous syngas flaring device, and multiple flue gas dedusting measures collectively prevent air pollution.
- No wastewater: Three-stage wastewater sedimentation technology ensures no wastewater discharge.
Customized Configuration for Pyrolysis Plant – Meet Your Every Need
At Beston Group, our commitment to customization distinguishes us from the rest. We are genuinely customer-centric, focusing on the specific needs of each client. Our customizable options include:
Pyrolysis Equipment Color and Appearance
You can customize the color and appearance to match aesthetic preferences or company branding.
Raw Materials Pretreatment Line
Pretreatment machine ensures the size or moisture content of feedstocks is in optimal condition for pyrolysis. This may involve:
- Shredding machine
- Drying machine
- Screening machine
Reactor Manufacturing
Customize the design of pyrolysis reactor to suit your specific needs, such as:
- Shape and size of reactor door
- Reactor construction materials, like Q345R, 304S or 310S
Feeding System
Select the feeding way for efficient pyrolysis. Options include:
- Screw feeder
- Hydraulic feeder
Discharging System
Select a slag discharge method that aligns with your requirements:
- Front discharging or back discharging
- Water-cooled discharge stages (one, two, or three)
Dedusting System
Implement an exhaust gas treatment system to handle emissions. You can choose:
- Standard dedusting configuration
- Upgraded dedusting configuration (EU standard)
- Customized dedusting configuration meeting your local regulatory standards.
Reprocessing Production Line
Integrate reprocessing lines to pyrolysis machinery for maximizing the value of by-products such as:
- Distillation equipment for pyrolysis oil refining
- Grinding mills for carbon black processing
- Charcoal briquette machine for biochar powder shaping
Other Unique Needs
We strive to accommodate any unique configuration needs you may have. For example:
- High-temperature ceramic fiber (Morgan brand): Insulation for the base and shell of waste pyrolysis plant can use Morgan brand high-temperature ceramic fiber. It poses no risk of cancer or lung infections to workers and complies with EU standards.
Beston Group: Your Reliable Pyrolysis Plant Supplier
20,000 ㎡ Factory Support
This allows Beston Group to offer rapid production and delivery and direct-from-factory pricing.
Top 3 Industry Position
Good reputation and business performance continue to win the trust of customers
Continuous Innovation Commitment
Senior R&D team constantly introduces new technologies to optimize the functionality and configurations of pyrolysis oil plant.
Perfect Service Support
Patient pre-sales solution design, continuous follow-up of on-sale production and delivery progress, post-sale installation and commissioning guidance, etc.
Customer Investment Practice on Pyrolysis Project Worldwide
Rice Husk Pyrolysis into Biochar Project in Colombia
- Project time: From 2024
- Project Configuration: BST-50; 10-15m³/h capacity
- End Product Use: rice husk biochar for soil improvement and as barbecue fuel
Plastic to Fuel Pyrolysis Project In Europe
- Project Time: From 2023
- End Product Use: plastic oil as fuels for ships
- Project Configuration: 4 sets of BLL-16 pyrolysis units; each set 12-16 tons/day capacity
Pyrolysis Project of Oil Sludge Harmless Treatment in Africa
- Project Time: From 2023
- Project Configuration: BLJ-16 small pyrolysis machine; 12-16 tons/day capacity
Pyrolysis Machine in Saudi Arabia for Recycle Tyre to Oil
- Project Time: From 2024
- Project Configuration: BLJ-16; 12-16 tons/day capacity
- End Product Use: tire oil as alternative fuels
Let’s Change Solid Waste Recycling with Pyrolysis Plant
It’s time to take action! Harnessing the power of Beston pyrolysis plant, let’s contribute to the processing and recovery of waste biomass, plastics, tires, and oil sludge. Partner with Beston Group to build a cleaner, more sustainable future together. Subscribe to YouTube, Facebook, LinkedIn, and Pinterest) for the latest updates!