OIL SLUDGE PYROLYSIS PLANT

Making fuel oil from drill cuttings, tank bottom oil sludge, floor oil sludge, oil soil, tank oil sludge, etc.

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Oil Sludge Pyrolysis Plant

As our demand for oil getting larger, oil sludge has also increased, so does the pollution it brings to our land. If you want to dispose of it, an oil sludge pyrolysis plant may help you a lot. You can also invest in this plant to make money from the end products.

Oil Sludge Pyrolysis Plant
Beston Oil Sludge Pyrolysis Plant Installed in China – Crude Oil Sludge Treatment

Beston Oil Sludge Pyrolysis Plant for Sale

Raw Material: sludge oil from petroleum drilling

sludge oil from petroleum drilling

End Products: oil (40%), sand (30%), water (20%), gas (10%)

pyrolysis oil from oil sludge

Note: the proportion of the final products varies according to different raw materials. If you want detailed data, please conatct us.

ModelBLJ-3BLJ-6BLJ-10BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d30-35t/d
Working ProcessBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ245RQ245RQ245RQ245R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2

Skid-mounted oil sludge pyrolysis plant
Skid-mounted oil sludge pyrolysis plant
Batch oil sludge pyrolysis plant for sale
Batch oil sludge pyrolysis plant for sale

Semi-continuous oil sludge treatment plant
Semi-continuous oil sludge treatment plant
Fully continuous oil sludge treatment system
Fully continuous oil sludge treatment system

Oily Sludge Treatment Process

The main technology we used to dispose of the oily sludge is pyrolysis. Let’s see the specific process of working:

Oily Sludge Treatment Process
Oily Sludge Treatment Process

1. Collect all of the oil sludge together and then unload them to the workshop. Most of our oily sludge pyrolysis plants are installed in the open air. And then use our auto screw feeder to feed them into the pyrolysis furnace.

2. Under an oxygen-free, high temperature and sealed environment, the three main components of oil sludge, oil, sludge, and water, will be decomposed.

3. When the temperature rises to a certain degree, oil gas will come out. Thereinto, heavy particles in the gas will be liquefied into heavy oil and then dropped into the heavy oil tank; light particles in the gas will rise up and liquefied into light oil in the horizontal tube condenser and then also be reserved in the oil tank.

4. The slag will be automatically collected during the process.

The flue gas, before safe emission, may contain carbon and cause global warming, so they need to be cooled down at first and then go through de-dusting, washing, water spray, ceramic ring adsorption and activated carbon adsorption to remove the harmful matters in it. Finally, it will be discharged safely.

Note: we strongly recommend you choose the continuous pyrolysis equipment because the oil sludge needs a pre-treatment before pyrolysis.

Beston promises that all the flue gas discharging has met the EU environmental protection and emission standards. Since there will be combustible gas and flue gas generated during the workflow of our oily sludge treatment system, we have the specific ways to deal with them. In the hydra seal, the combustible gas will be desulfurated and cleaned and then reused as fuel to heat the pyrolysis reactor.

Crude Oil Sludge Pyrolysis Process 3D Video

Introduction to the Components of Crude Oil Sludge Pyrolysis System

Reactor Casing

  • Size: φ2260×3600
  • Material: carbon steel
  • Design temperature tolerance: 1000 ℃
  • Warm keeping design: 1. inside & outside aluminum silicate wool layers; 2. inside fire-resistant concrete layer; 3. outside corrugated sheeting covering.

    Reactor Casing of oil sludge pyrolysis system
    Reactor Casing

Reactor

  • Size: φ2200x6000x16mm
  • Material: Q245R steel
  • Design temperature tolerance: 1000 ℃
  • Security design: 1. explosion-proof valve (release pressure in emergency); 2. honeycomb filter (anti blocking outlet tube); 3. auto welding with manual patch; 4. temperature&pressure sensor; 5. temperature&pressure meters; 6. rotary method ensure uniform heating; 7. senior static sealing material.
Steel thickness tensile strength yield strength Elongation AKV Bending test/180℃ (b≥35mm)
16mm 400-520 R/(N/mm2) 400-520 R/(N/mm2) ≥25 A% ≥31 KV2/J d=1.5a
Oil Sludge Pyrolysis Reactor
Oil Sludge Pyrolysis Reactor

Other parts

Speed reducer
Speed Reducer
Oil water separator
Oil Water Separator
Control cabinet
Control Cabinet
Wear parts
Wear Parts
Tee
Tee

Flue tube
Flue Tube
Reactor base holder
Reactor Base Holder
Sludge discharger
Sludge Discharger
Draft fan
Draft Fan
Manifold&sludge oil tank
Manifold & Sludge Oil Tank

Connect tubes
Connect Tubes
Condenser
Condenser
Hydroseal
Hydroseal
Discharger
Discharger
Oil storage tank
Oil Storage Tank

Superiority of Beston Oil Sludge Pyrolysis Plant

Original Designs

  • Refractory materials are added in the casing of the pyrolysis reactor to improve heat utilization and prolong the life-span of the reactor.
  • The new heating structure combines wind-type heating and direct heating together

Multiple Uses

  • The pyrolysis technology cannot only be used in oil sludge treatment, but also in tire and plastic pyrolysis plant.

Energy Saving

  • High working efficiency helps you to reduce unnecessary costs.
  • Combustible gas can be used as fuel to heat the reactor

Safety Operation

  • We use 100% avoid-burn technology and 100% explosion-proof technology.
  • The professional thermometer and pressure gage can inspect the temperature and air pressure at any time.
  • We use the outlet valve clog-proof technique.
  • Bilayer explosion-proof valve: locating in pyrolysis reactor maintenance/inlet door, equipped with double-layer of aluminum sheets.

How to Choose a High-Quality Oil Sludge Recycling Plant

If you decide to buy a high-quality oil sludge treatment plant, you will consider the materials, production techniques, and durability. In Beston, we use auto-welding techniques during our production process to make sure the quality. We also has a professional research team which has done thousands of times of experiments to try new oil sludge treatment method and upgrades the techniques of the plant to prolong the life-span of the plant.

Oil Sludge Removal System
Beston Oil Sludge Pyrolysis Plant in Nigeria

Best Choice for the Oil Sludge Treatment Companies

This kind of crude oil sludge treatment plant is the best choice for most of the oil sludge treatment companies. It reduces the pollution coming from the crude oil sludge and turns it to useful materials. At the same time, the machine is environmental-friendly. The emission of this plant meets the EU environmental protection emission standard. Besides, due to the energy-saving design, the plant has low fuel consumption. Depending on the eco value and the market value, this plant will have a bright future.

Oil Sludge Pyrolysis Plant
Beston Oil Sludge Pyrolysis Treatment Plant

So far, Beston Group is one of the minorities which uses pyrolysis technology maturely and safely in the waste recycling industry. Meanwhile, as one of best, Beston devotes a lot to oil sludge removal in the oil field. Almost all the primary oil fields in China have been benefited by our oil sludge pyrolysis plant. If you are interested in it, you can leave your message to us now.

    Please specify your requirement by referring to the following aspects:

    1-What kind of solution will meet your demand? (Key point)

    2-What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

    3-When is the project supposed to be running? (Key info for A-Z project programming)

    4-Budget for machinery purchasing? (Key info for right model)

    5-Points that you really focus on. (Customized service from our project consultant)

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