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Oil Sludge Pyrolysis Plant

Oil Sludge Pyrolysis Plant

As our demand for oil getting larger, oil sludge has also increased, so does the pollution it brings to our land. If you want to dispose of it, an oil sludge pyrolysis plant may help you a lot. You can also invest in this plant to make money from the end products.

Oil Sludge Pyrolysis Plant
Beston Oil Sludge Pyrolysis Plant Installed in Nigeria

Beston Oil Sludge Pyrolysis Plant for Sale

Raw Material: sludge oil from petroleum drilling

sludge oil from petroleum drilling

End Products: oil (12.5%), sand (72.5%), water (15%)

End Products from oil sludge treatment plant

Note: the proportion of the final products varies according to different raw materials. If you want detailed data, please conatct us.

Model BLL-16
Daily Capacity 16-20T/D
Working Method Semi-continuous
Raw Materials Oil Sludge
Reactor Size D2.8*L7.1m
Pattern Horizontal & Rotary
Heating Materials Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Total Power 54kw/h
Occupied Area (L*W*H) 40*10*8m
Operating Pressure Constant Pressure
Cooling Method Water Cooling
Life Span 5-8 Years
oily sludge treatment system
Oily sludge treatment system

Oily Sludge Treatment Process

The main technology we used to dispose of the oily sludge is pyrolysis. Let’s see the specific process of working:

Oily Sludge Treatment Process
Oily Sludge Treatment Process

1. Collect all of the oil sludge together and then unload them to the workshop. Most of our oily sludge pyrolysis plants are installed in the open air. And then use our auto screw feeder to feed them into the pyrolysis furnace.

2. Under an oxygen-free, high temperature and sealed environment, the three main components of oil sludge, oil, sludge, and water, will be decomposed.

3. When the temperature rises to a certain degree, oil gas will come out. Thereinto, heavy particles in the gas will be liquefied into heavy oil and then dropped into the heavy oil tank; light particles in the gas will rise up and liquefied into light oil in the horizontal tube condenser and then also be reserved in the oil tank.

4. The slag will be automatically collected during the process.

The flue gas, before safe emission, may contain carbon and cause global warming, so they need to be cooled down at first and then go through de-dusting, washing, water spray, ceramic ring adsorption and activated carbon adsorption to remove the harmful matters in it. Finally, it will be discharged safely.

Note: we strongly recommend you choose the continuous pyrolysis equipment because the oil sludge needs a pre-treatment before pyrolysis.

Beston promises that all the flue gas discharging has met the EU environmental protection and emission standards. Since there will be combustible gas and flue gas generated during the workflow of our oily sludge treatment system, we have the specific ways to deal with them. In the hydra seal, the combustible gas will be desulfurated and cleaned and then reused as fuel to heat the pyrolysis reactor.

Crude Oil Sludge Pyrolysis Process 3D Video

Beston Oil Sludge Pyrolysis Plant Installed in Nigeria Video

Introduction to the Components of Crude Oil Sludge Pyrolysis System

Reactor Casing

  • Size: φ2260×3600
  • Material: carbon steel
  • Design temperature tolerance: 1000 ℃
  • Warm keeping design: 1. inside & outside aluminum silicate wool layers; 2. inside fire-resistant concrete layer; 3. outside corrugated sheeting covering.

    Reactor Casing of oil sludge pyrolysis system
    Reactor Casing

Reactor

  • Size: φ2200x6000x16mm
  • Material: Q245R steel
  • Design temperature tolerance: 1000 ℃
  • Security design: 1. explosion-proof valve (release pressure in emergency); 2. honeycomb filter (anti blocking outlet tube); 3. auto welding with manual patch; 4. temperature&pressure sensor; 5. temperature&pressure meters; 6. rotary method ensure uniform heating; 7. senior static sealing material.
Steel thickness tensile strength yield strength Elongation AKV Bending test/180℃ (b≥35mm)
16mm 400-520 R/(N/mm2) 400-520 R/(N/mm2) ≥25 A% ≥31 KV2/J d=1.5a
Oil Sludge Pyrolysis Reactor
Oil Sludge Pyrolysis Reactor

Other parts

Speed reducer
Speed Reducer
Oil water separator
Oil Water Separator
Control cabinet
Control Cabinet
Wear parts
Wear Parts
Tee
Tee

Flue tube
Flue Tube
Reactor base holder
Reactor Base Holder
Sludge discharger
Sludge Discharger
Draft fan
Draft Fan
Manifold&sludge oil tank
Manifold & Sludge Oil Tank

Connect tubes
Connect Tubes
Condenser
Condenser
Hydroseal
Hydroseal
Discharger
Discharger
Oil storage tank
Oil Storage Tank

Superiority of Beston Oil Sludge Pyrolysis Plant

oil sludge treatment equipment
Oil sludge treatment equipment

Original Designs

  • Refractory materials are added in the casing of the pyrolysis reactor to improve heat utilization and prolong the life-span of the reactor.
  • The new heating structure combines wind-type heating and direct heating together

Multiple Uses

  • The pyrolysis technology cannot only be used in oil sludge treatment, but also in tire and plastic pyrolysis plant.

Energy Saving

  • High working efficiency helps you to reduce unnecessary costs.
  • Combustible gas can be used as fuel to heat the reactor

Safety Operation

  • We use 100% avoid-burn technology and 100% explosion-proof technology.
  • The professional thermometer and pressure gage can inspect the temperature and air pressure at any time.
  • We use the outlet valve clog-proof technique.
  • Bilayer explosion-proof valve: locating in pyrolysis reactor maintenance/inlet door, equipped with double-layer of aluminum sheets.

How to Choose a High-Quality Oil Sludge Recycling Plant

If you decide to buy a high-quality oil sludge treatment plant, you will consider the materials, production techniques, and durability. In Beston, we use auto-welding techniques during our production process to make sure the quality. We also has a professional research team which has done thousands of times of experiments to try new oil sludge treatment method and upgrades the techniques of the plant to prolong the life-span of the plant.

Oil Sludge Removal System
Beston Oil Sludge Pyrolysis Plant in Nigeria

Best Choice for the Oil Sludge Treatment Companies

This kind of crude oil sludge treatment plant is the best choice for most of the oil sludge treatment companies. It reduces the pollution coming from the crude oil sludge and turns it to useful materials. At the same time, the machine is environmental-friendly. The emission of this plant meets the EU environmental protection emission standard. Besides, due to the energy-saving design, the plant has low fuel consumption. Depending on the eco value and the market value, this plant will have a bright future.

Oil Sludge Pyrolysis Plant
Beston Oil Sludge Pyrolysis Treatment Plant

So far, Beston Group is one of the minorities which uses pyrolysis technology maturely and safely in the waste recycling industry. Meanwhile, as one of best, Beston devotes a lot to oil sludge removal in the oil field. Almost all the primary oil fields in China have been benefited by our oil sludge pyrolysis plant. If you are interested in it, you can leave your message to us now.

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