OIL SLUDGE PYROLYSIS PLANT

Making fuel oil from drill cuttings, tank bottom oil sludge, floor oil sludge, oil soil, tank oil sludge, etc.

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Oil Sludge Pyrolysis Plant

In today’s world, oil sludge pyrolysis plant provides a solution for the management of industrial waste. As a kind of industrial waste, oil sludge pollutes soil and water resources if not handled properly. Therefore, it is very important to find a green solution. In recent years, the oil sludge treatment system has gradually become the key to solving sludge pollution. The machine converts oil sludge into pyrolysis oil through pyrolysis technology. In this way, not only pollution is reduced, but also more economic value can be created.

Oil Sludge Pyrolysis Plant
Beston Oil Sludge Pyrolysis Plant Installed in China – Crude Oil Sludge Treatment

End Product of Oil Sludge Treatment Plant

The composition of the end product of the plant: oil (40%), sand (30%), water (20%), gas (10%)
In particular, pyrolysis oil is a cleaner alternative energy source. Pyrolysis oil as fuel oil is widely used. The oil can be sold to boiler heating plants such as power plants, steel plants, cement plants,  and brick factories as fuel. In addition, it can also be refined into non-standard diesel.

End Product of Oil Sludge Pyrolysis Plant for Sale

Beston Oil Sludge Pyrolysis Plant for Sale

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Skid-Mounted Type

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Batch Type

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Semi-Continuous Type

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Fully Continuous Type
ModelBLJ-3BLJ-6BLJ-10BLJ-16BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d8t/d (only for rubber powder)30-35t/d
Working ProcessBatchBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ345RQ345RQ345RQ345RQ345R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2
8000*2260*2500
Condensing area
49.5m2
Note: the proportion of the final products varies according to different raw materials. If you want detailed data, please conatct us.

Factors Contributing to Oil Sludge Formation

Oil sludge from oil field

Oil Field

Oil sludge can accumulate in various parts of an oil field, such as storage tanks and pipelines. It is a byproduct of oil production and refining processes and is typically composed of oil, sand, clay, water, and other impurities.

Oil sludge from the oil tank

Oil Tank

Oil sludge can accumulate in oil tanks as a result of various factors, including the presence of water, sediment, and degraded oil. Over time, these materials can settle at the bottom of the tank, forming a thick, viscous sludge layer.

Oil sludge from the oil-contaminated soil

Oil-Contaminated Soil

Oil-contaminated soil refers to soil that has been polluted or contaminated by oil or petroleum products. When oil spills or leaks occur, the oil can seep into the soil, resulting in the formation of oil sludge.

Oily Sludge Treatment Process

The main technology we used to dispose of oily sludge is pyrolysis. Let’s see the specific process of working:

Oily Sludge Pyrolysis Process
Oily Sludge Pyrolysis Process

1. Collect all of the oil sludge together and then unload them at the workshop. Most of our oily sludge pyrolysis plants are installed in the open air. And then use our auto screw feeder to feed them into the pyrolysis furnace.

2. Under an oxygen-free, high-temperature, and sealed environment, the three main components of oil sludge, oil, sludge, and water, will be decomposed.

3. When the temperature rises to a certain degree, oil gas will come out. Thereinto, heavy particles in the gas will be liquefied into heavy oil and then dropped into the heavy oil tank; light particles in the gas will rise up and be liquefied into light oil in the horizontal tube condenser and then also be reserved in the oil tank.

4. The slag will be automatically collected during the process.

The flue gas, before safe emission, may contain carbon and cause global warming, so they need to be cooled down first and then go through de-dusting, washing, water spray, ceramic ring adsorption, and activated carbon adsorption to remove the harmful matters in it. Finally, it will be discharged safely.

Note: we strongly recommend you choose the continuous pyrolysis equipment because the oil sludge needs a pre-treatment before pyrolysis.

Beston promises that all the flue gas discharging has met the EU environmental protection and emission standards. Since there will be combustible gas and flue gas generated during the workflow of our oily sludge treatment system, we have specific ways to deal with them. In the hydra seal, the combustible gas will be desulfurated and cleaned and then reused as fuel to heat the pyrolysis reactor.

Crude Oil Sludge Pyrolysis Process 3D Video

Introduction to the Components of Oil Sludge Pyrolysis Plant for Sale

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Screw Feeder

Its function is to transport raw materials for the reactor. The selection of a screw feeder requires pretreatment of the sludge. This feeding method can improve reaction efficiency and save working hours and manpower.

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Reactor

The reaction kettle rotates under the work of the driving device. At first, the oil sludge absorbs heat in the reactor. Then, it reaches pyrolysis temperature. Ultimately, the sludge is pyrolyzed to produce oil and gas.

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Manifold

First of all, the manifold buffers the oil gas from the pyrolysis reactor, so that the oil gas can enter the oil gas condenser evenly. Secondly, it plays the role of gas-liquid separation, separating gas and heavy oil.

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Vertical Condensor

The high-temperature oil gas is condensed into liquid through the oil passage condenser. This part is directly related to the oil yield of the cracking equipment. Under the action of gravity, the liquid oil formed by cooling flows to the oil tank for storage.

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Water Seal

Under the action of the pressure generated by the reactor, the combustible gas that cannot be cooled enters the water seal. The function of the water seal is to prevent tempering. At the same time, it can also purify combustible gas.

Oil Gas Condensation Module of Oil Sludge Pyrolysis Plant

Oil Gas Condensation Module

It is a device with an integrated design of the oil gas condenser, oil storage tank, and water seal. It occupies less land and has more oil storage capacity. Not only that, the module is equipped with double water seals, which makes the anti-temper performance more reliable.

Flue Gas Condenser of Oil Sludge Pyrolysis Machine

Flue Gas Condenser

The water pump provides circulating cooling water to the flue condenser. After the high-temperature gas passes through the equipment, it undergoes heat exchange with the cooling water. This reduces the temperature of the hot air and provides protection for the bearings of the induced draft fan.

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Dedusting Tower

The dedusting tower processes the flue gas through the spray system. In addition, the water tank provides the water source for the dust removal system. The chimney ensures a smooth discharge of gas into the air.

Discharger of Oil Sludge Pyrolysis Machine

Discharger

At the end of the reaction, the temperature drops. At this time, the screw discharger discharges carbon black. Meanwhile, the water-cooled discharger can realize cooling of carbon black in a high-temperature environment.

Superiority of Beston Oil Sludge Pyrolysis Plant

Original Designs

  • To improve heat utilization and prolong the life-span of the reactor, we add refractory materials to the casing of the pyrolysis reactor.
  • The new heating structure combines wind-type heating and direct heating together

Multiple Uses

  • The pyrolysis technology cannot only be used in oil sludge treatment but also in tire and plastic pyrolysis plant.

Energy Saving

  • High working efficiency helps you to reduce unnecessary costs.
  • The combustible gas can serve as fuel to heat the reactor.

Safety Operation

  • We use 100% avoid-burn technology and 100% explosion-proof technology.
  • The professional thermometer and pressure gauge can inspect the temperature and air pressure at any time.
  • We use the outlet valve clog-proof technique.
  • Bilayer explosion-proof valve: located in pyrolysis reactor maintenance/inlet door, equipped with a double layer of aluminum sheets.
Oil Sludge Treatment Plant in Shanxi, China
Oil Sludge Treatment Plant in Shanxi, China

How to Choose a High-Quality Oil Sludge Recycling Plant

If you decide to buy a high-quality oil sludge treatment plant, the most important factors are material, durability, and technical support.

Material

Beston’s pyrolysis furnaces are available in a variety of materials. The upper limit of the reactor temperature is different for different materials.

  • Q345R material temperature upper limit: 450°C.
  • 304 stainless steel material temperature limit: 600-700 ℃.
  • 310S material temperature upper limit: 1035°C.

Durability

The service life of Beston pyrolysis equipment is 5-8 years. During this period, the reactor and some wearing parts need to be replaced. In addition, we also provide a one-year warranty. Moreover, Beston Group provides lifetime technical services and free software system upgrades.

Technical Support

In Beston, we use auto-welding techniques during our production process to make sure quality. We also have a professional research team which has done thousands of times of experiments to try new oil sludge treatment methods and upgrades the techniques of the plant to prolong the lifespan of the plant.

4 Sets of BLJ-16 Oil Sludge Pyrolysis Plant in Hubei, China
4 Sets of BLJ-16 Oil Sludge Pyrolysis Plant in Hubei, China

Best Choice for the Oil Sludge Treatment System Companies

Beston Group is the best choice for oil sludge treatment system companies. Our products reduce the pollution coming from crude oil sludge and turn it into useful materials. At the same time, the machine is environmental-friendly. The emission of this plant meets the EU environmental protection emission standard. Besides, due to the energy-saving design, the plant has low fuel consumption. Depending on the eco value and the market value, this plant will have a bright future.

So far, Beston Group is one of the minorities which uses pyrolysis technology maturely and safely in the waste recycling industry. Meanwhile, as one of the best, Beston devotes a lot to oil sludge removal in the oil field. Almost all the primary oil fields in China have benefited from our oil sludge pyrolysis plant. If our products attract you, you can leave your message on our Facebook now.

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