Biochar Production Equipment

Biochar Production Equipment

Biochar production equipment is an industrial facility for recycling waste biomass into biochar under sustainability. The biochar machine of Beston Group realizes large-scale, highly automated, low-emission production, consistency of biochar. What’s important, the carbon content and H/C molar ratio of biochar meet the standards of multiple industries. Therefore, more and more carbon neutral promoters are likely to contact us to get biochar project solution. Welcome to read to find more valuable market information.

Deep Dive into Biochar ’s Characteristics

Biochar is a carbon-containing substance formed by pyrolysis of biomass (such as wood, agricultural waste and other plant residues). Biochar production equipment ensures pyrolysis reaction takes place under high temperature and oxygen-free conditions. Such a production method gives biochar the following characteristics:

Characteristics of Biochar

Porous Structure:

Biochar has abundant micropores on its surface and inside. The pore structure gives biochar a high specific surface area, which can reach between 200-500m2/g. This structure enables biochar to have efficient adsorption capacity and helps to store water and nutrients.

Rich Functional Groups:

The surface of biochar usually carries a variety of functional groups (such as hydroxyl, carboxyl, etc.). These groups provide many active sites to form chemical bonds with minerals, microorganisms, organic matter, etc., thereby improving its adsorption capacity.

High Stability&Durability:

The carbon in biochar exists mainly in aromatized and structured forms. Therefore, it has strong chemical and thermal stability and degrades very slowly in the soil or environment. Generally, biochar can even exist in the soil for hundreds of years.

Sustainable Application of Biochar in Various Industries

Biochar Application in Carbon Removal Industry

Carbon Removal

  • Carbon Sequestration: Carbon content of biomass comes from atmospheric CO2 absorbed by photosynthesis. Biochar pyrolysis equipment stably stores this carbon in biochar. This avoids carbon emissions from natural degradation of biomass.
  • Carbon Credit Trading: Quantified carbon reduction effect of biochar making machine generates carbon credits. Biochar producers can sell them on carbon market to companies with excess carbon emissions for carbon offset.
Biochar Application in Sustainable Agriculture

Sustainable Agriculture

  • Soil Fertility Remediation: Biochar’s unique pore structure can absorb nutrients from the soil and release them slowly to reduce loss. In addition, biochar can optimize microbial activity and pH in soil. They all creates favorable conditions for crop root growth.
  • Agricultural Pollution Reduction: The use of fertilizers and pesticides causes agricultural pollution. Biochar as an alternative can ease dependence on them. Thus, this reduces the negative environmental impact caused by agricultural activities.
Biochar Application Animal Husbandry

Animal Husbandry

  • Animal Health Improvement: Biochar from advanced biochar production equipment can meet animal feeding standards. Used as feed additive, biochar promotes the health of the animal digestive system and improves feed utilization. This promotes animal growth.
  • Livestock Taxes Reduction: Some countries implement carbon tax policies to regulate CH4 emissions in livestock breeding. Biochar in animal feed can reduce CH4 emissions from rumen animals. This reduces the carbon tax expenditure of livestock enterprises.
Biochar Application in Foresty Industry

Forestry

  • Forest Ecological Restoration: In forest restoration projects, biochar can provide a stable carbon source to accelerate vegetation growth. This helps plants better adapt to harsh environments. This is closely related to the United Nations’ SDG15 (Protect & Restore Terrestrial Ecosystems).
  • Forest Fire Prevention: There is a large amount of accumulated woody waste in forests. They are prone to cause fires under drought or high temperature conditions. By converting woody wastes into biochar, biochar equipment reduces the risk of fire fundamentally.

720H Continuous Operation: Biochar Production Equipment Breakthrough

Beston Group has been committed to driving innovation in biochar production technology. Longer continuous operation times of pyrolysis plant have always been a key challenge facing the industry. Through relentless research and repeated testing, we have successfully improved from 120 hours to 360 hours, and now to an impressive 720 hours of uninterrupted operation. This breakthrough not only improves operational efficiency, but also reduces maintenance frequency and downtime of biochar machine for sale. In turn, this provides our customers with a more reliable and cost-effective solution.

Beston Biochar Equipment Continuous Operation 720H

Beston Group Becomes Technology Provider for Puro.earth

It is exciting that our persistent R&D in pyrolysis technology has paid off. Beston biocahr production equipment has been successfully certified by Puro.earth as a technology partner! This not only provides cutting-edge biochar production solutions for recyclers around the world, but also brings a new way to obtain carbon credits. In general, the following standards of excellence we have achieved prove our authority in biochar production technology.

Biochar Machine Certified by Puro.earth

Emissions Meet EU Standards

Our equipment fully complies with EU environmental standards in terms of gaseous pollutants and GHG emission control. Through advanced exhaust gas treatment systems, the equipment can effectively reduce pollutant emissions. This ensures that Beston biochar machine operates smoothly under strict global environmental regulations.

Biochar Quality Meets EBC Standard

The equipment is able to produce high-quality biochar that meets the standards of The European Biochar Certificate (EBC). This ensures that it has sufficient durability and ecological stability in practical applications. This not only improves the market competitiveness of biochar, but also provides a reliable carbon pricing guarantee.

Technology Meets CDR Standards

Through Puro.earth’s certification, the equipment has the ability to enter the global carbon removal (CDR) market. Therefore, the equipment not only provides compliant biochar production technology for the global carbon market. In addition, it provides reliable equipment support for carbon credit trading, helping to achieve carbon neutrality goals.

Model&Parameter of Biochar Machine

ModelBST-06BST-50
Input Capacity0.3-0.5m³/h10-15m³/h
Reactor Sizeφ820mm*L11200mmφ2000mm*L14260mm
Land for Equipment (L*W*H, Standard Configuration)25m*15m*8m35m*18m*9m
Weight (Standard Configuration)21T49T
Energy Consumption (Standard Configuration)153kw/h*0.7191kw/h*0.7
Working MethodFully continuous
Feeding RequirementSize: ≤20mm; moisture: ≤15%; strong liquidity
StructureDouble barrel double hearth
Speed1-9RPM
Control MethodPLC control
Reactor MaterialStainless steel 304
PressureMicro negative pressure
Heating MaterialDiesel, natural gas, heavy oil, biomas, etc.
Heating MethodDirect heating
Noise (dB)≤80
CondenserCirculating water cooling
Rotation MethodExternal gear rotation

Component Diagram of Biochar Production Equipment

Component Diagram of Biochar Production Equipment

Acceptable Biomass for Biochar Making Machine

Understanding what is biochar made of is essential for biochar production. Biochar is derived from a wide range of biomass materials, each contributing unique properties to the end product. Below is a list of commonly used raw materials:

Wood Processing Waste

Wood Processing Waste

Wood Chips / Sawdust / Waste Furniture, etc.

Agricultural Planting Waste

Agricultural Planting Waste

Rice Husk / Wheat Straw / Corn Stalks, etc.

Forest Management Waste

Forest Management Waste

Logs / Branches / Trunks, etc.

Food Processing Waste

Food Processing Waste

Almond Shell / Coconut Shells / Palm Kernel Shell , etc.

How to Make Biochar by Biochar Production Equipment

Biomass Pretreatment

Before entering the biochar machine, the biomass must meet certain feeding requirements. Its moisture content should be less than 15%, and the particle size should be uniform small pieces less than 20mm. In addition, we recommend customers to use raw materials with good fluidity and low dust content. The pretreatment facilities we can provide include: dryer, crusher and drum screen.

Pyrolysis

  • Before feeding, the reactor is preheated with a burner. The preheating fuel uses natural gas, diesel, liquefied petroleum gas, etc.
  • After the preheating is completed, the material enters the biochar reactor through a screw conveyor, and the pyrolysis reaction begins.
  • The reaction temperature can reach 380℃to 450℃. At high temperatures, the biomass undergoes internal dehydration, demethylation and organic volatilization. Thus, the biomass is converted into biochar.

Combustible Gas Reuse

When the reaction temperature stabilizes, the organic volatiles in the biomass are precipitated to form combustible gas. Its components include hydrogen, methane, ethane, carbon monoxide, etc. The combustible gas re-enters the combustion system through a pipeline. Subsequently, it replaces the external fuel to continue to provide energy for the biochar plant.

Biochar Collection

The high-temperature biochar in the main furnace is discharged through a water-cooled screw conveyor. The cooling water in the conveyor exchanges heat with the biochar. Three such conveyors can reduce the temperature of the biochar to below 45 degrees Celsius. The cooled biochar enters a dedicated facility for storage.

Waste Gas Treatment

  • Flue Gas Reuse: The high-temperature flue gas produced by biochar production units can reheat the combustible gas pipeline and dust collector. Insulating the pipeline in this way prevents blockage and ensures continuous operation.
  • Exhaust Gas Emissions: The exhaust gas is first cooled down through an air-to-air heat exchanger. Subsequently, it enters a dust collector to remove excess dust. Finally, after desulfurization and activated carbon adsorption, the exhaust gas is discharged from the chimney.

Market Potential of Biochar Production Equipment For Sale

Biochar for Carbon Credit Trading

Flourishing Carbon Credit Trading

With the global attention paid to climate change issues, carbon dioxide removal market has developed rapidly. The global biochar carbon credit market size is US$680 million in 2023 and is expected to exceed US$2 billion by 2032. In addition, biochar has become an important participant in the carbon credit trading market. In recent years, it has contributed more than 90% of all carbon credits. Thus, it drives the growth of demand for biochar equipment.

High Market Demand for Biochar

High Market Demand for Biochar

With the advancement of the circular economy, biochar is increasingly used in agriculture, construction, forestry and other environmental fields. Biochar forms a diversified application model. These applications covering multiple fields not only benefits biochar users, but also promote the increasing market demand for biochar production equipment. The environmental protection characteristics of biochar make it a key material in sustainable development strategies.

Biochar Equipment with Advanced Technology

Alternatives to Traditional Production

Traditional biochar production methods can no longer meet the current market requirements for biochar quality. For example, quality standards such as H/C molar ratio, PAHs (polycyclic aromatic hydrocarbons), and heavy metal content have become important indicators. At present, the mainstream trend has shifted to large-scale and continuous production. Biochar production unit not only improves efficiency, but also ensures higher quality biochar products.

Environmental Policy Promotion

Two-way Policy Drive

  • Policy Supervision: Policies in many countries are beginning to tend to ban biomass composting or incineration. By restricting these traditional treatment methods, greenhouse gas emissions are reduced.
  • Policy Incentives: At the same time, some regions have reduced the cost of farmers using biochar through policy subsidies, directly promoting the expansion of biochar market demand.

The two-way policy push has made the biochar making machine market prospects more promising.

How to Obtain CDR Project Certification for Biochar Production Project

Starting a Carbon Dioxide Removal (CDR) project through a biochar production has become a popular option for recyclers. However, to establish a certified CDR project, a comprehensive understanding of the lifecycle assessment of biochar production is essential. This is the most fundamental basis for third-party certification platforms to evaluate carbon removal projects. Therefore, you can follow the steps below to evaluate your biochar production equipment:

NO.1 Phase: Biomass Supply
NO.2 Phase: Biochar Poduction
NO.3 Phase: Biochar Utilization
Biomass Supply for CDR Project Certification

Phase 1: Biomass Supply

For CDR project certification, the source of biomass must prove its sustainability. In particular, for forest biomass, relevant sustainable forest management certification is required, such as FSC, SFI or PEFC certification. In addition, greenhouse gas emission data including the process of biomass cultivation, acquisition and transportation must be recorded in detail and submitted to the certification platform for evaluation.

Biochar Poduction for CDR Project Certification

Phase 2: Biochar Poduction

Unlike charcoal making machine, in biochar production, producers need to record detailed data and submit it to a third-party certification platform. This ensures compliance with the requirements of the CDR project certification. Specific requirements include:

  • Emission Data: Producers need to record detailed emission data of waste gas, wastewater, and waste residue of biochar machine, especially methane emissions.
  • Energy Consumption Data: Producers need to record the consumption of water, electricity and fossil fuels. In addition, the entire reaction must be powered by combustible gas.
  • Biochar Data: Producers need to measure biochar’sperformance index data, such as H/C molar ratio and PAHs. It is to evaluate the carbon sequestration potential of biochar.
Biochar Utilization for CDR Project Certification

Phase 3: Biochar Utilization

The use of biochar in the use phase determines its carbon sequestration efficiency and environmental benefits. Suitable application areas include agricultural soil improvement, forestry carbon sinks, land restoration, building materials and livestock feed. These uses can enhance soil quality, reduce greenhouse gas emissions and promote sustainable development.

Return on Investment Analysis of Biochar Production Project

When you invest in biochar maker for sale, profitability is the core factor to focus on. Before the project starts, professional project consultants conduct a comprehensive economic assessment. It is based on information such as the raw material supply, energy costs, sales market, and various subsidy policies in your project location. By analyzing the balance between input and output, Beston Group can help you identify the key profit indicator: ROI. You can browse the following return on investment analysis for reference.

Return on Investment of BST-50 Palm shell carbonization project in Indonesia
Project nameBST-50 Palm Shell carbonization
IntroductionAccording to the market data of Indonesia, the estimated ROI report, the various expenses are as follows:
ItemDetailsUnitUnit price/USDQuantityAmount/USDTotal amount Remark
Fixed Investment CostEquipment BST-50 with dryerSet297860.00 1.00 297860.00
Transportation From China to JakartaSet12000.00 1.00 12000.00
From Jakarta Port to SiteSet8000.00 1.00 8000.00 HS Code is 8419899090
Need to reconfirm in local
Customs tax13.5%Set40211.10 1.00 40211.10
InstallationBeston technician's salaryDay150.00 60.00 9000.00
Round -trip airticketsEa3000.00 1.00 3000.00
VisaEa60.00 1.00 60.00
Local welderDay15.00 60.00 900.00 2 welders are needed
Local plumberDay15.00 60.00 900.00 2 plumbers are needed
Local electricianDay15.00 60.00 900.00 2 electricians are needed
Local laborDay10.00 60.00 600.00 4 labors are needed
Crane forklift etc.Day30.00 40.00 1200.00
MaterialsInstallation materials readySet1000.00 1.00 1000.00 Foundation, pipe, etc.
LicenseEa1000.00 1.00 1000.00 Environmental, firefighting, etc.
Workshop850139.00 850.00 118150.00 8 years
US$494,781.10
Operating CostRaw materialspalm shellTon70.97 120.00 8516.13
Water/0.00 4.00 0.01
Electricity/KWH0.11 2654.40 289.42 158kw/h
FuelLPGKG1.06 120.00 127.74
Labor/People10.00 15.00 150.00
Maintenance/Day40.00 1.00 40.00
Depreciation 8 yearsDay206.16 1.00 206.16
Tax13%Day0.05 15716.13 785.81
US$10,115.26
End Products PriceBiochar30%Ton392.90322584015716.13 30% of input
Syngas/Ton///
US$15,716.13
Daily IncomeUS$5,600.87
Monthly IncomeWorking dayDay25US$140,021.74
Yearly IncomeWorking dayDay300US$1,680,260.88

Cutting-edge Design of Biochar Production Equipment

Advanced Reactor Design

Efficient Reactor Structure

  • Double-barrel Structure: Biochar machine’s main furnace adopts a double-barrel heating design. Inner layer is used to deeply dry the raw materials; Outer layer completes the complete pyrolysis of the raw materials. This design improves thermal efficiency of operation.
  • Three-point Support Structure: The biochar reactor design, three-point support structure, makes it more stable during rotation and can effectively prevent deviation or vibration. This not only achieves uniform heating, but also extends the service life of the equipment.
Safety Design of Biochar Machine for Sale

Multiple Safety Guarantee Designs

  • Dynamic Sealing Design: The inlet and outlet of the equipment are sealed with multiple combinations of materials such as graphite blocks, sealing cloth and fish scales. This design ensures that the equipment maintains dynamic airtightness during operation.
  • Two-way Explosion-proof System: Explosion-proof hole at equipment’s tail end can release excessive reaction pressure to prevent equipment damage or safety accidents. Explosion-proof water seal prevents abnormal gas from backflowing into the equipment.
Control Room of Biochar Equipment

Highly Automated Operation Mode

  • PLC Control: It integrates PLC control system and variable frequency fans. Therefore, the operator can achieve centralized and precise control of all key parameters, including temperature, pressure, air volume and other parameters.
  • IoT Monitoring: The equipment realizes intelligent operation through IoT technology. It allows the operator to remotely monitor the operating status of carbonization furnace in real time. If there is a malfunction in the operation, the operator can make timely adjustments.
Emission Control of Biochar Making Machine

Strict Emission Control

  • Multi-stage Dust Removal: The equipment adoptsa multi-stage cyclone dust removal device in the dryer, feed port and each connecting pipe. It effectively captures and removes dust particles generated during operation. This ensures a clean operation site.
  • High-end Exhaust Gas Treatment: Exhaust gas generated during biochar production process is treated with multi-stage processes such as dust removal, adsorption and desulfurization. It ensures gas from biochar making machine meets strict EU emission standard.

Global Cases of Beston Biochar Production Equipment

As the industry’s leading biochar machine manufacturer, Beston Group’s biochar production solutions are available all over the world. To meet the unique needs of each customer, Beston Group’s technical team provides tailor-made solutions. Our equipment meets the global demand for carbon reduction and biomass resource utilization. Below, we share successful case studies from different regions. For the latest news, please visit our LinkedIn page.

Wood Recycling in Korea
Straw Recycling in Croatia
Coconut Shell Recycling in Indonesia
Olive Shell Recycling in Türkiye
Biochar Machine in Korea to Recycle Wood Processsing Waste

Wood Processsing Waste into Biochar Project in Korea

  • Project Time: November 2024
  • Recycled Biomass: wood chips
  • Machine Capacity: 10-15m³/h
  • Biochar Use: carbon sequestration, soil improvement
Biochar Production Equipment in Croatia to Recycle Agricultural Waste

Agricultural Planting Waste Biochar Machine in Croatia

  • Project Time: July 2023
  • Recycled Biomass: wheat straw
  • Machine Capacity: 10-15m³/h
  • Biochar Use: alternative fuels, soil improvement
Biochar Making Machine in Indonesia to Recycle Food Processing Waste

Food Processing Waste into Biochar Project in Indonesia

  • Project Time: March 2023
  • Recycled Biomass: coconut shell
  • Machine Capacity: 0.3-0.5m³/h
  • Biochar Use: soil improvement
Biochar Plant in Türkiye to Recycle Food Processing Waste

Food Processing Waste into Biochar Project in Türkiye

  • Project Time: September 2022
  • Recycled Biomass: Olive Shell
  • Machine Capacity: 0.3-0.5m³/h
  • Biochar Use: soil improvement

Empowering a Sustainable Future by Biochar Machine

Biochar production equipment plays a vital role in sustainable waste management. By converting biomass into valuable biochar, the equipment not only helps to protect the ecology, but also plays a key role in combating climate change. As the demand for sustainable solutions continues to grow, investing in advanced biochar production project is an important step towards a more sustainable future.

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