As the issue of waste biomass treatment continues to receive attention, biomass pyrolysis plant has become a new trend to solve this problem. This kind of machine can convert a wide range of organic materials, including agricultural residues, wood, and other biomass waste, into valuable biochar. The plant can solve waste management. At the same time, it can also create jobs and economic opportunities in areas rich in biomass resources. Therefore, more customers choose to invest in biomass pyrolysis plants.
What is Biomass?
Biomass refers to organic materials, often of biological origin, that can be used as a source of renewable energy. These materials typically include plant matter, wood, agricultural residues, and organic waste. However, various industries generate large amounts of biomass. As these resources accumulate, efficient processing methods are required. Otherwise, there will be many negative impacts.
Types of Biomass
Including wood logs, wood processing waste, bamboo, etc.
Including wheat straw, rice husks, corn stalks, etc.
Including empty fruit bunches, coconut shells, sugarcane bagasse, etc.
Disadvantages of Improper Handling of Biomass
Emission of Greenhouse Gases
Stacking or burning large amounts of biomass can have environmental impacts. This releases carbon dioxide, methane, and other greenhouse gases into the atmosphere, exacerbating climate change.
Negative Effects of Composting
Using biomass directly into compost causes odor issues. Microbial decomposition of compost releases gases such as ammonia, methane, and hydrogen sulfide. This has a negative impact on air quality.
Waste of Resources
Biomass can be used as an important source of renewable energy. Without proper energy development and utilization, biomass resources will be wasted rather than replacing traditional fossil fuels.
What is Biomass Pyrolysis Equipment?
Biomass pyrolysis equipment is a machine used to convert biomass materials into useful energy and chemical products. This technology involves pyrolysis of biomass at high temperatures and in an oxygen-deficient or low-oxygen environment. The process involves breaking down the organic matter of biomass. Thus, products such as biochar, syngas, wood vinegar and tar are produced in this process.
Different Types of Beston Biomass Pyrolysis Plant for Sale
With different raw materials in different volumes, the customers can purchase different types of pyrolysis plant according to their own needs. Beston offers 3 kinds of machines with different features.
- Model: BST-J12, BST-J18, BST-J40
- Features: Raw material pretreatment equipment is not necessary for the machine. It can be fed directly.
- Model: BST-05Pro
- Features: The machine occupies a small area. Modular design allows for easy installation and operation.
- Model: BST-10, BST-30, BST-50
- Features: The machine can achieve full continuous production. Plus, it can also achieve automated control.
|BST-05 Pro (skid-mounted)
|Land for Equipment (L*W*H, Standard Configuration)
|Weight (Standard Configuration)
|Energy Consumption (Standard Configuration)
|Size: ≤20mm; moisture: ≤15%; strong liquidity
|Double barrel single hearth
|Double barrel double hearth
|Control by buttons
|Micro negative pressure
|Diesel, natural gas, heavy oil, biomas, etc.
|Circulating water cooling
|External gear rotation
3D Guide of Biomass Pyrolysis Plant Design
In addition to the parameters of the equipment, it is also important to understand the internal design of the machine. The 3D diagram below can help you understand the components of the machine. Meanwhile, you can also learn about the structural design of the main carbonization furnace.
Continuous Biomass Pyrolysis Equipment Parts Guide
Main Furnace Parts Guide
How does Biomass Pyrolysis Machine Work?Below is a 3D demonstration video to introduce the machine’s workflow. If you want to get more related videos, welcome to visit our YouTube.
Diverse Applications of Biomass Pyrolysis Products
Incorporating biochar into soil has the potential to improve soil fertility. Additionally, it has a remarkable ability to enhance its water-holding capacity. Biochar is therefore a valuable amendment for sustainable agriculture.
Farmers add biochar to livestock feed as a feed additive. Adding biochar to livestock feed can have a positive impact on digestion, absorption, and reduction of harmful pathogens in the gastrointestinal tract.
Biochar plays a vital role in sequestering carbon in soil, which not only mitigates climate change but also helps generate carbon credits. Once a biomass pyrolysis project is certified, the carbon credits can be directly traded.
Due to its good combustion properties, some factories directly use biochar as fuel. Besides, because of the nice flavor, Biomass charcoal becomes the raw material for hookah charcoal and BBQ charcoal.
Wood Vinegar/Tar/Combustible Gas Uses
- Farmland and gardens use wood vinegar to control pests
- Places with unpleasant odors use wood vinegar to deodorize
- Health care uses wood vinegar to prevent bacteria and sterilize.
- Preparation of asphalt pavement using tar to repair the road surface
- Manufacture of paints and coatings uses tar to enhance performance.
- Preservative treatment of wood increases its durability with tar.
- Provide heat source for the main pyrolysis furnace and other equipment
- Provide heat source for power plant boilers (note: Beston machines can only provide combustible gas and are not responsible for power generation related matters)
Investment & Return Analysis of Biomass Pyrolysis Plant
Biomass Pyrolysis Plant Cost
The biomass pyrolysis plant cost is about USD61,500-?. Before buying a machine, you should first calculate the cost of it. Mostly, the buyers will consider the capacity, efficiency, output, fuel cost, and returns. Generally, each kind of Beston equipment has a reasonable design according to its capacity. Therefore, you never worry about the performance and working efficiency of our plants. In addition, because we have some energy-saving structures, the fuel cost of biochar pyrolysis equipment is respectively low compared with the other similar plants. Therefore, the price of our machine is also the most reasonable on the market. What’s more, because of the wide uses of biochar and other byproducts, you will never worry about the return on your investment in this plant.
Economic Report of BST-50 Biomass Pyrolysis Plant for Sale
Generally, biomass materials, machine models, and project locations affect the profitability of each biomass pyrolysis project. The following is the ROI analysis of Beston Group’s woody biomass pyrolysis project in the Middle East. Thus, you can use it as a reference.
|Return on Investment of BST-50 Wood Chips Carbonization Project in The Middle East Regin
|5TPH Wood Chips Carbonization
|According to the market data of Middle east region, the estimated ROI report, the various expenses are as follows:
|Fixed Investment Cost
|From China to Destination Port
|From Port to Site
|Beston technician's salary
|Round -trip airtickets
|Two welders are needed
|Crane forklift etc.
|Installation materials ready
|Foundation, pipe, etc.
|Environmental, firefighting, etc.
|End Products Price
|30% of input
|8% of input
|2% of input
Beston Group: Reliable Biomass Pyrolysis Machine Manufacturer
Beston Group is a well-known manufacturer of biochar production equipment. Founded in 2013, Beston Group has developed into a high-tech enterprise integrating scientific research, production, sales, service, and import and export trade. If you are interested in biomass pyrolysis and related equipment, Beston Group may be a reliable manufacturer to consider for your needs.
Strict Quality Control
In accordance with strict standard quality control procedures, the entire process of raw material warehousing inspection, production inspection, air tightness safety inspection, and delivery&installation inspection is carried out.
Professional Technical Support
The professional technical team provides customers with layout diagram design, basic diagram design, PID diagram design, 3D simulation diagram, and running guidance of the plant.
Installation engineers provide on-site guidance on installation, commissioning, and training. In addition, the customer management team is available 24 hours a day to help customers answer their questions.
Beston Biomass Pyrolysis Cases Spread Worldwide
Beston Group has rapidly grown into an important production and export base in China’s environmental protection machinery industry. Our products have been exported to more than 100 countries and are widely used in the global waste recycling industry. In particular, our biomass recycling solutions are favored by customers in multiple countries. Therefore, Beston Group continues to develop longer-term cooperative relationships with customers. You can learn how we achieve long-term success for our customers through the cases below.