Biomass pyrolysis plant is an innovative way to solve the issue of waste biomass disposal. This machine can convert various biomass, including wood, agricultural residues, food processing waste, etc. into eco-friendly biochar. Thus, it forms a sustainable recycling system for waste biomass. At the same time, it can also create profit opportunities in areas rich in biomass resources. As a result, there is a rising trend of customers investing in biomass pyrolysis machine.

Comprehensive Guide to Waste Biomass Types

Wood Waste

Food Processing Waste

Agricultural Waste

• Forest Management Waste: They come from tree trunks, branches and logs generated by logging and forest management activities in forest areas. These woods usually contain high lignin and cellulose. They are large in size and strong in texture. Therefore, this type of waste usually needs mechanical processing before recycling.
• Sawmilling Waste: These wastes originate from wood chips, sawdust, etc. generated during the cutting process of wood. They are small and light in particle size. Therefore, it is relatively simple to handle these woods.
• Wood Product Processing Waste: They include bamboo, wood processing scraps, waste furniture, etc. The recycling of these wastes may be more complicated due to the different wood materials and shapes involved.

• Food Shells: Such as coconut shells, peanut shells, etc. these wastes are usually hard and durable shells with high cellulose and lignin. Due to their hard structure, they are relatively difficult to handle, but their durability makes them suitable for biomass pyrolysis process.
• Fruit Residues: Such as sugarcane bagasse, grape pomace, empty fruit bunches, etc. They are characterized by high water content and rich in organic matter and cellulose. This type of waste is usually relatively moist, and excess water needs to be removed during processing.

• Agricultural Planting Waste: These wastes come from the planting and harvesting stages of crops, such as wheat straw, corn stalks, cotton stalks, etc. They have longer fibers and relatively high water content. Their natural degradability and fiber characteristics need to be considered during treatment and utilization.
• Agricultural Product Processing Waste: These wastes come from the processing stage of agricultural products, such as rice husks, expired rice, etc. These hard granular wastes are usually small and dry.

Common Waste Biomass Disposal Methods and Their Limitations

In some factories, waste biomass is often piled up into mountains. Even worse, it is burned directly on site, especially agricultural waste such as wheat straw and corn stalks. These all cause space occupation and air pollution. Faced with the problem of large-scale biomass treatment, some recycling methods have emerged. However, although they alleviate the disposal pressure to a certain extent, these methods still have some limitations.

Incineration

Unlike biomass pyrolysis, incineration converts biomass into heat and ash through high-temperature aerobic combustion. It can effectively reduce the volume of waste and generate heat for power generation. The incineration process involves a large amount of waste gas emissions. Therefore, it requires strict emission control.

Limitations

• Environmental Impact: Incineration consumes a lot of fossil fuels. In addition, it produces gaseous waste and solid waste. Therefore, it requires pollution control equipment to reduce environmental pollution.
• Low Resource Utilization: Incineration leads to the inability to reuse organic substances such as lignin and cellulose in biomass.
• Cost Issue: The construction and operation costs of incineration facilities are high, especially the access to heating and power generation facilities.

Composting

Composting is a process that converts organic waste into nutrient-rich organic fertilizer. It converts biomass such as fruit pomace, husks, and garden waste into fertilizer through a microbial degradation process. Composting requires proper oxygen, moisture, and temperature to promote decomposition.

Limitations

• Long Processing Time: Composting is a slow process, usually taking several months to complete.
• Large Space Requirements: Composting requires a large space to handle large amounts of raw materials.
• Methane Production: Methane, a potent greenhouse gas, may be produced when not properly managed, especially under anaerobic conditions.

Biofuel Production

Biofuel production is the process of converting biomass into fuels through technologies such as gasification, pelletization or liquid conversion. The main forms include biomass gas (produced by gasification), biomass solid pellets (produced by pelletization) and biomass liquid fuels (such as bio-ethanol and bio-diesel). These fuels can be used for power generation, heating or as transportation fuels.

Limitations

• Low Energy Density: Some forms of biofuels are generally less energy dense than fossil fuels. Therefore, production activities need to consume more biofuels to meet the same energy demand.
• High Technical Requirements: Unlike charcoal maker, thess technology is complex and may require specialized equipment and high maintenance costs
• Limited Production Scale: Biofuels are difficult to produce on a large scale and efficiently due to the limited supply chain of raw materials and the capacity of processing equipment.

Biomass Pyrolysis Plant: Innovative Option for Biomass Recovery

Biomass pyrolysis plant is a machine used to convert biomass materials into useful energy and chemical products. This technology involves pyrolysis of biomass at high temperatures and in an low-oxygen environment. The process involves breaking down the organic matter in the biomass, such as lignin, cellulose, hemicellulose. These organic substances decompose to form gaseous/liquid by-products, combustible gases, wood vinegar and tar. Thus, products such as biochar, syngas, wood vinegar and tar are produced in this process.

Different Types of Beston Biomass Pyrolysis Plant for Sale

With different raw materials in different volumes, the customers can purchase different types of biochar equipment according to their own needs. Beston offers 3 kinds of machines with different features.

Skid-Mounted Type: BST-05Pro

• Compact structure, reducing transportation cost and floor space.
• Modular design, easy to install, operate and maintain.

Continuous Type: BST-10/30/50

• Fully continuous operation. Reduce labor costs, increase efficiency
• PLC automatic control. Optional Internet of Things system.

3D Guide of Biomass Pyrolysis Equipment Design

In addition to the parameters of the equipment, it is also important to understand the internal design of the machine. The 3D diagram below can help you understand the components of the machine. Meanwhile, you can also learn about the structural design of the main carbonization furnace.

How does Biomass Pyrolysis Machine Work?

Diverse Applications of Biomass Pyrolysis Products

Biochar Uses

Wood Vinegar Uses

Tar Uses

Combustible Gas Uses

Applications:

The unique porous structure and high carbon content of biochar give it a wide range of applications. Therefore, biochar plays an indispensable role in agriculture, manufacturing, industry and other industries.

• Soil Improvement: Biochar can improve soil water retention&aeration, increase organic matter, and optimize growth of beneficial microorganisms.
• Feed Additives: Adding biochar to livestock feed improves feed absorption, improves the digestive system and reduces rumen methane emissions.
• Carbon Sequestration: Biochar can fixes carbon in soil for a long time through porous structure and stable physical and chemical properties.
• Heat Source: Due to high carbon content, biochar is used as fuel for industrial&daily use, such as industrial energy supply, hookah, barbecue, etc.

Applications:

Wood vinegar, a byproduct of biomass pyrolysis plant, is a versatile liquid with a wide range of applications.

• Pest & Disease Resistance: Farmland use wood vinegar to control pests. Its acidic properties can help to suppress soil-borne diseases.
• Deodorization & Sterilization: Wood vinegar can be applied to livestock sheds. It effectively eliminates pathogenic microorganisms and odors.
• Food preservation: Wood vinegar is rich in organic acids, phenols, etc. Therefore, it can be used to preserve and sterilize food.

Applications:

Tar is mainly composed of organic compounds such as phenols, alcohols, aldehydes, etc., which have waterproof, anti-corrosion, and bonding properties. It has wide applications.

• Road Construction: Tar-based materials are used to seal cracks, potholes, and other road defects. Thus, it extends the life of the road surface.
• Chemical Material Additives: In the production of paints and coatings, tar derivatives enhance properties such as adhesion, durability, and water resistance.
• Wood Preservation: Tar forms a barrier on the surface of wood that repels moisture and prevents microbial growth. This significantly extends the life of the wood.

Applications:

Combustible gas is a byproduct produced during the pyrolysis of biomass. Its main components include combustible gases such as hydrogen, methane, and carbon monoxide. This gas has a high calorific value and can be effectively used as a clean energy source.

• Pyrolysis Heat Source: Combustible gas can be used as a heat source for biomass pyrolysis reactor and other equipment of biochar machine, providing continuous and stable heat energy and reducing production costs.
• Alternative Energy: After being collected separately, combustible gas can be used as fuel for various industrial facilities such as power plant boilers. However, Beston is only responsible for the production of combustible gas and is not involved in power generation related businesses.

Investment Feasibility Analysis of Biomass Pyrolysis Plant

Biomss pyrolysis plant cost and the return after the project is officially put into operation are the key points of concern for investors. If you choose to cooperate with Beston Group, our project consultants will analyze the feasibility of your project investment profit for you. Therefore, the technical team will customize the most suitable configuration plan. Therefore, the investment in the machine is profitable. The following are the investment advantages of Beston biochar pyrolysis equipment for customers:

• Rich Product Line: We provide equipment options with a variety of capacities to meet different production needs and investor budgets.
• Efficient Design: Excellent machine design can reduce energy consumption, improve operating efficiency, and thus reduce operating costs.
• High-quality Biochar: The machine produces high-quality biochar, which is widely used and high in value, ensuring a reliable return on investment.

Economic Report of BST-50 Biomass Pyrolysis Plant for Sale

Generally, biomass materials, machine models, and project locations affect the profitability of each biomass pyrolysis palnt. The following is the ROI analysis of Beston Group’s woody biomass pyrolysis project in the Middle East. Thus, you can use it as a reference.

Beston Group: Reliable Biomass Pyrolysis Machine Manufacturer

Beston Group is a well-known manufacturer of biomass pyrolysis plant. Founded in 2013, Beston Group has developed into a high-tech enterprise integrating scientific research, production, sales, service, and import and export trade. If you are interested in pyrolysis in biomass and related equipment, Beston Group may be a reliable partners to consider for your needs.

Beston Biomass Pyrolysis Plant Cases Spread Worldwide

Beston Group has rapidly grown into an important production and export base in China’s environmental protection machinery industry. Our products have been exported to more than 100 countries and are widely used in the global waste recycling industry. In particular, our biomass recycling solutions are favored by customers in multiple countries. Therefore, Beston Group continues to develop longer-term cooperative relationships with customers. You can learn how we achieve long-term success for our customers through the cases below.

Biochar Making Machine in USA Enters Installation Stage in 2024

Almond Shells Carbonization Project in Australia: BST-50 Charcoal Machine Shipment

Beston Group Supports Indonesian Customers to Launch Carbon Removal Project

Wood Recycling Project in USA Enters Equipment Shipping Stage

Installation of BST-50 Charcoal Machine is Completed in Iran

Mobile Biochar Machine Shipped to the United States to Process Wood in 2024

Agricultural Biomass Recycling Project in Colombia in 2024

Rice Husk to Charcoal Solution in Argentina in 2023

EFB Recycling Solution in Indonesia in 2023: Biochar Production