BIOMASS PYROLYSIS PLANT

Making charcoal from biomass waste, sewage sludge and municipal solid waste by pyrolysis technology.

charcoal products
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Biomass Pyrolysis Plant

As the issue of waste biomass treatment continues to receive attention, biomass pyrolysis plant has become a new trend to solve this problem. This kind of machine can convert a wide range of organic materials, including agricultural residues, wood, and other biomass waste, into valuable biochar. The plant can solve waste management. At the same time, it can also create jobs and economic opportunities in areas rich in biomass resources. Therefore, more customers choose to invest in biomass pyrolysis plants.

Biomass Pyrolysis Plant

What is Biomass?

Biomass refers to organic materials, often of biological origin, that can be used as a source of renewable energy. These materials typically include plant matter, wood, agricultural residues, and organic waste. However, various industries generate large amounts of biomass. As these resources accumulate, efficient processing methods are required. Otherwise, there will be many negative impacts.

Types of Biomass

woody biomass

Woody Biomass:

Including wood logs, wood processing waste, bamboo, etc.

Crop residues

Crop Residues:

Including wheat straw, rice husks, corn stalks, etc.

Food waste

Food Waste:

Including empty fruit bunches, coconut shells, sugarcane bagasse, etc.

Disadvantages of Improper Handling of Biomass

burning biomass

Emission of Greenhouse Gases

Stacking or burning large amounts of biomass can have environmental impacts. This releases carbon dioxide, methane, and other greenhouse gases into the atmosphere, exacerbating climate change.

composting biomass

Negative Effects of Composting

Using biomass directly into compost causes odor issues. Microbial decomposition of compost releases gases such as ammonia, methane, and hydrogen sulfide. This has a negative impact on air quality.

Waste of biomass

Waste of Resources

Biomass can be used as an important source of renewable energy. Without proper energy development and utilization, biomass resources will be wasted rather than replacing traditional fossil fuels.

What is Biomass Pyrolysis Equipment?

Biomass pyrolysis equipment is a machine used to convert biomass materials into useful energy and chemical products. This technology involves pyrolysis of biomass at high temperatures and in an oxygen-deficient or low-oxygen environment. The process involves breaking down the organic matter of biomass. Thus, products such as biochar, syngas, wood vinegar and tar are produced in this process.

Different Types of Beston Biomass Pyrolysis Plant for Sale

With different raw materials in different volumes, the customers can purchase different types of pyrolysis plant according to their own needs. Beston offers 3 kinds of machines with different features.

Batch Biomass Pyrolysis Plant
Batch Type

  • Model: BST-J12, BST-J18, BST-J40
  • Features: Raw material pretreatment equipment is not necessary for the machine. It can be fed directly.
Skid-Mounted Biomass Pyrolysis Plant
Skid-Mounted Type

  • Model: BST-05Pro
  • Features: The machine occupies a small area. Modular design allows for easy installation and operation.
Continuous Biomass Pyrolysis Plant
Continuous Type

  • Model: BST-10, BST-30, BST-50
  • Features: The machine can achieve full continuous production. Plus, it can also achieve automated control.
Below are the specific parameters of each model for your reference:

ModelBST-J12BST-J18BST-J40BST-05 Pro (skid-mounted)BST-10BST-30BST-50
Input Capacity12m³/batch18m³/batch40m³/batch0.3-0.5m³/h2-4m³/h7-9m³/h10-15m³/h
Reactor Sizeφ1900mm*L4500mmφ1900mm*L6600mmφ2800mm*L7100mmφ830mm*L5500mmφ1300mm*L14051mmφ1700mm*L14180mmφ2000mm*L14260mm
Land for Equipment (L*W*H, Standard Configuration)9m*6m*6m12m*6m*7m15m*18m*7m10m*8m*3.9m29m*15m*5m30m*15m*8m35m*18m*9m
Weight (Standard Configuration)18T22T34T15T32T35T49T
Energy Consumption (Standard Configuration)11kw/h13.5kw/h25kw/h31kw/h34.7kw/h61.5kw/h116kw/h
Working MethodBatchFully continuous
Feeding Requirement/Size: ≤20mm; moisture: ≤15%; strong liquidity
StructureHorizontal rotationDouble barrel single hearthDouble barrel double hearth
Speed0-2RPM1-9RPM
Control MethodControl by buttonsPLC control
Reactor MaterialQ245RQ245+310S
PressureMicro negative pressure
Heating MaterialDiesel, natural gas, heavy oil, biomas, etc.
Heating MethodDirect heating
Noise (dB)≤80
CondenserCirculating water cooling
Rotation MethodExternal gear rotation

3D Guide of Biomass Pyrolysis Plant Design

In addition to the parameters of the equipment, it is also important to understand the internal design of the machine. The 3D diagram below can help you understand the components of the machine. Meanwhile, you can also learn about the structural design of the main carbonization furnace.

Continuous Biomass Pyrolysis Equipment Parts Guide

Main Furnace Parts Guide

How does Biomass Pyrolysis Machine Work?

Below is a 3D demonstration video to introduce the machine’s workflow. If you want to get more related videos, welcome to visit our YouTube.

Diverse Applications of Biomass Pyrolysis Products

Biochar Uses

Soil Improvement:

Incorporating biochar into soil has the potential to improve soil fertility. Additionally, it has a remarkable ability to enhance its water-holding capacity. Biochar is therefore a valuable amendment for sustainable agriculture.

Feed Additives:

Farmers add biochar to livestock feed as a feed additive. Adding biochar to livestock feed can have a positive impact on digestion, absorption, and reduction of harmful pathogens in the gastrointestinal tract.

Carbon Sequestration:

Biochar plays a vital role in sequestering carbon in soil, which not only mitigates climate change but also helps generate carbon credits. Once a biomass pyrolysis project is certified, the carbon credits can be directly traded.

Heat Source:

Due to its good combustion properties, some factories directly use biochar as fuel. Besides, because of the nice flavor, Biomass charcoal becomes the raw material for hookah charcoal and BBQ charcoal.

Wood Vinegar/Tar/Combustible Gas Uses

Wood Vinegar

  • Farmland and gardens use wood vinegar to control pests
  • Places with unpleasant odors use wood vinegar to deodorize
  • Health care uses wood vinegar to prevent bacteria and sterilize.

Tar

  • Preparation of asphalt pavement using tar to repair the road surface
  • Manufacture of paints and coatings uses tar to enhance performance.
  • Preservative treatment of wood increases its durability with tar.

Combustible Gas

  • Provide heat source for the main pyrolysis furnace and other equipment
  • Provide heat source for power plant boilers (note: Beston machines can only provide combustible gas and are not responsible for power generation related matters)

Investment & Return Analysis of Biomass Pyrolysis Plant

Biomass Pyrolysis Plant Cost

The biomass pyrolysis plant cost is about USD61,500-?. Before buying a machine, you should first calculate the cost of it. Mostly, the buyers will consider the capacity, efficiency, output, fuel cost, and returns. Generally, each kind of Beston equipment has a reasonable design according to its capacity. Therefore, you never worry about the performance and working efficiency of our plants. In addition, because we have some energy-saving structures, the fuel cost of biochar pyrolysis equipment is respectively low compared with the other similar plants. Therefore, the price of our machine is also the most reasonable on the market. What’s more, because of the wide uses of biochar and other byproducts, you will never worry about the return on your investment in this plant.

Biomass Pyrolysis Plant Project in China
Biomass Pyrolysis Plant Project in China

Economic Report of BST-50 Biomass Pyrolysis Plant for Sale

Generally, biomass materials, machine models, and project locations affect the profitability of each biomass pyrolysis project. The following is the ROI analysis of Beston Group’s woody biomass pyrolysis project in the Middle East. Thus, you can use it as a reference.

Return on Investment of BST-50 Wood Chips Carbonization Project in The Middle East Regin
Project Name5TPH Wood Chips Carbonization
IntroductionAccording to the market data of Middle east region, the estimated ROI report, the various expenses are as follows:
Fixed Investment CostItemDetailsUnitUnit price/USDQuantityAmount/USDRemark
Equipment BST-50Set2500001250000
Transportation From China to Destination PortSet90000190000
From Port to SiteSet580015800
Customs tax0.15Set37500137500
InstallationBeston technician's salaryDay3505017500
Round -trip airticketsEa242024840
VisaEa3501350
Local welderDay651006500Two welders are needed
Local plumberDay65201300
Local laborDay16.850840
Crane forklift etc.Day80302400
MaterialsInstallation materials readySet350013500Foundation, pipe, etc.
License/Ea200012000Environmental, firefighting, etc.
Workshop50016050080000
Total amount 502530
Operating CostRaw materialsWood chipsTon10012012000
Water/1.7635.28
Electricity/KWH0.112922321.42
FuelNatural gasLiter7.252701957.5
Labor/People16.8467.2
Maintenance/Day85185
Depreciation8 yearsDay209.31209.3
Tax0.050
Total amount 14645.7
End Products PriceBiochar0.3Ton680362448030% of input
Wood vinegar0.08Ton12809.6122888% of input
Tar oil0.02Ton4502.410802% of input
Total amount 37848
Daily Income23202.3
Monthly IncomeWorking dayDay25580057.5
Yearly IncomeWorking dayDay3006960690

Beston Group: Reliable Biomass Pyrolysis Machine Manufacturer

Beston Group is a well-known manufacturer of biochar production equipment. Founded in 2013, Beston Group has developed into a high-tech enterprise integrating scientific research, production, sales, service, and import and export trade. If you are interested in biomass pyrolysis and related equipment, Beston Group may be a reliable manufacturer to consider for your needs.

Strict Quality Control

Strict Quality Control

In accordance with strict standard quality control procedures, the entire process of raw material warehousing inspection, production inspection, air tightness safety inspection, and delivery&installation inspection is carried out.

Technical Drawing Support of Biomass Pyrolysis Plant

Professional Technical Support

The professional technical team provides customers with layout diagram design, basic diagram design, PID diagram design, 3D simulation diagram, and running guidance of the plant.

Comprehensive After-sales Service

Comprehensive Service

Installation engineers provide on-site guidance on installation, commissioning, and training. In addition, the customer management team is available 24 hours a day to help customers answer their questions.

Beston Biomass Pyrolysis Cases Spread Worldwide

Beston Group has rapidly grown into an important production and export base in China’s environmental protection machinery industry. Our products have been exported to more than 100 countries and are widely used in the global waste recycling industry. In particular, our biomass recycling solutions are favored by customers in multiple countries. Therefore, Beston Group continues to develop longer-term cooperative relationships with customers. You can learn how we achieve long-term success for our customers through the cases below.

    Please specify your requirement by referring to the following aspects:

    1-What kind of solution will meet your demand? (Key point)

    2-What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

    3-When is the project supposed to be running? (Key info for A-Z project programming)

    4-Budget for machinery purchasing? (Key info for right model)

    5-Points that you really focus on. (Customized service from our project consultant)

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