Beston biomass charcoal making machine for sale uses the most advanced carbonization technology (also known as pyrolysis technology) to convert biomass into charcoal. So far, the charcoal making equipment produced by Beston Machinery has been sold and installed in Turkey, Ukraine, Chile, Spain, and more than 30 countries and regions all over the world, which helps our customers obtain a huge profits while using biomass waste.
What is Charcoal Making Machine?
The charcoal maker machine takes advantages of the agriculture wastes or forestry wastes that are rich in lignin, cellulose, hemicellulose, such as straw, sawdust, rice husk, fruit hush, coconut shell, palm shell, tree bark, logs, etc. In the high-temperature oxygen-free pyrolysis process, the carbon and hydrogen elements in the raw materials are converted into high-calorie mixed combustible gas, charcoal and by-products: wood vinegar and tar.
Raw Materials Available for Charcoal Making Machine
- Biomass waste: such as rice husk, coconut shells, palm kernel shell, bamboo, wood chips, sawdust, olive husk, coffee husk, fruit husk, hazelnut husk, oak, jute stalks, sugarcane bagass, peanut husk, sunflower stalks, plant straw, peach pit, etc.
- Sludge: such as municipal sludge, river sludge, industrial sludge;
- Domestic waste: Municipal domestic waste.
Final Products from Charcoal Making Machine
Daily life: can be produced into BBQ charcoal or be used as fuel to provide heat.
Agriculture: owing to the strong adsorption capacity, it can improve the quality of soil, so as to enhance the grain output.
Industry: charcoal can be further processed into activated carbon; used as construction brick with clay and fuel in steel and iron factories, ceramics and so on.
Anti-insect fungicide;
Pesticide intermediates;
Soil amendment.
Basic raw material for smelting bio-diesel.
Heat the carbonization furnace for secondary use.
Application Scenarios of Charcoal Making Machine
Fuel Alternative Solution for Industry Plants
Beston Group adopts carbonization technology to obtain charcoal from biomass waste. The finished charcoal can be sued as alternative fuel in many industries, such as cement plants, boiler plants, brick plants, ceramic plants, power plants, ships, etc. By this method, it can not only save a lot of money for replacing traditional energy sources, but also open up a new way of revenue for high-energy-consuming factories such as power plants and boiler plants.
Carbon Sequestration and Emission Reduction Solution
Biochar is formed through the carbonization process. It is essentially what we use plants to capture carbon dioxide from the atmosphere and convert it into a stable form of carbon that looks like charcoal powder. Biochar can hold carbon in the ground for hundreds of years. The carbon dioxide captured by plants through photosynthesis is converted into biochar, which is sequestered underground and isolated from the atmosphere for hundreds of thousands of years. This is a great way to remove carbon, help fight climate change and reduce carbon emissions.
Soil Remediation and Improvement Solution
The generated biochar from biomass can significantly increase soil PH, change soil texture, and increase base exchange capacity, thereby causing soil CEC to increase. It affects the absorption of nutrients by plants and improves soil organic matter. On the one hand, biochar can adsorb soil organic molecules and promote the polymerization of small organic molecules to form SOM through surface catalytic activity. On the other hand, the extremely slow decomposition of biochar itself contributes to the formation of humus and promotes the improvement of soil fertility through long-term action. Biochar can also change the form of toxic elements, reduce pollution during plant growth, promote the uptake of nutrient elements, and promote plant growth.
Sewage Sludge Reduction Solution
Heavy metal elements became into slag material, stabilized to avoid release in nature for complete safe disposal. The antibiotics in the sludge are completely decomposed during the carbonization process and completely harmless. During the carbonization process, most of the abundant N, P and K in the sludge remain in the sludge charcoal, so the sludge charcoal can be used as a nutrient soil for landscaping and soil conditioner, the chemical and physical properties of the sludge charcoal are stable and can be It is used as a raw material for building materials; because it contains a relatively developed pore structure, it can be used directly or after processing as an adsorption material; the sludge charcoal has a very low moisture content and high calorific value, and can also be used as a fuel.
Agricultural and Forestry Waste Recycling Solution
Adopt the carbonization method of double drum and double fire zone to obtain biomass charcoal, tar wood vinegar and combustible gas by carbonizing agricultural and forestry wastes, such as straw, rice husk, palm silk, branches, etc. through high temperature dry distillation. The finished biomass charcoal can be sold or deeply processed into activated carbon, and the combustible gas can be connected to the generator to generate electricity (currently this technology has yet to be broken through). In this way, it not only effectively solves the pollution problem of agricultural and forestry wastes, but also opens up a new way of income for agriculture and forestry, and can also greatly alleviate the energy shortage.
Biomass Charcoal Production Solution for Steel Mills/Silicon Plants
The rice husks carbonized by the carbonization machine are calcined by the process, which do not contain other impurities, are light in weight, low in thermal conductivity, and have excellent thermal insulation capabilities. In metallurgy and casting, the use of carbonized rice husks to cover the surface of molten steel or molten iron can reduce the heat loss of molten steel or molten iron by radiation, convection, and conduction, and reduce the melting temperature and energy consumption under the premise of the metal casting temperature. It can also reduce the shrinkage of the steel, which is extremely beneficial to improve the yield of the steel.
Industrial Hookah Charcoal/Barbecue Charcoal Production Solution
Beston charcoal making machine adopts carbonization technology with double drum and double fire zone. Through the high temperature dry distillation, it process the waste biomass such as sawdust, coconut shell, straw, rice husk, peanut shell, palm shell, etc. to charcoal, tar, wood vinegar and combustible gas. After that the charcoal can be mixed with binder and further processed into barbecue charcoal briquette, shisha cube and other charcoal products. In this way, a fire-resistant, smokeless, and odorless mechanism charcoal can be produced, which not only effectively solves the problem of felling trees, but also makes full use of some abandoned agricultural wastes. What’s more, it develops shisha charcoal that is more economical and popular in the Middle East and European and American markets.
Charcoal Making Machine Video
What is the Process of Making Charcoal? (Charcoal Making Process)
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Biomass materials
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pass through belt conveyor
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sealed feeding device
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fall into the inner tank of high temperature carbonization machine (medium temperature zone)
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fall into high temperature zone for “high temperature pyrolysis, syngas volatilization, sulfur release, carbon enrichment”
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the process of carbonization finished
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three-stage sealed and water-cooling discharging
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A large amount of syngas (combustible gas) produced in the carbonization process
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piped to the first-stage cyclone dust collector for duct removal
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the syngas after purification is converted into combustible fuel gas and then introduced into the auxiliary furnace as the heating source (the combustible syngas is ignited with automatic ignition), the hot smoke after heating source utilization
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go through the cyclone dust collector for dust removal
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hot smoke dust collector for discharging
Models and Types of Charcoal Making Machine for Sale
| Model | BST-J12 | BST-J18 | BST-J40 | BST-05 Pro (skid-mounted) | BST-10 | BST-30 | BST-50 |
| Input Capacity | 12m³/h/batch | 18m³/h/batch | 40m³/h/batch | 0.3-0.5m³/h (300kg/h) | 2-4m³/h (1000kg/h) | 7-9m³/h (3000kg/h) | 10-15m³/h (5000kg/h) |
| Reactor Size | φ1900mm*L4500mm | φ1900mm*L6600mm | φ2800mm*L7100mm | φ830mm*L5500mm | φ1300mm*L14051mm | φ1700mm*L14180mm | φ2000mm*L14260mm |
| Land for Equipment (L*W*H, Standard Configuration) | 9m*6m*6m | 12m*6m*7m | 15m*18m*7m | 10m*8m*3.9m | 29m*15m*5m | 30m*15m*8m | 35m*18m*9m |
| Weight (Standard Configuration) | 18T | 22T | 34T | 15T | 32T | 35T | 49T |
| Energy Consumption (Standard Configuration) | 11kw/h | 13.5kw/h | 25kw/h | 31kw/h | 34.7kw/h | 61.5kw/h | 116kw/h |
| Working Method | Batch | Fully continuous | |||||
| Feeding Requirement | / | Size: ≤20mm; moisture: ≤15%; strong liquidity | |||||
| Structure | Horizontal rotation | Double barrel single hearth | Double barrel double hearth | ||||
| Speed | 0-2RPM | 1-9RPM | |||||
| Control Method | Control by buttons | Automatic control | |||||
| Reactor Material | Q245R | Q245+310S | |||||
| Pressure | Micro negative pressure | ||||||
| Heating Material | Diesel, natural gas, heavy oil, biomas, etc. | ||||||
| Heating Method | Direct heating | ||||||
| Noise (dB) | ≤80 | ||||||
| Condenser | Circulating water cooling | ||||||
| Rotation Method | External gear rotation | ||||||
Note:
The processing capacity is based on rice husk materials; different raw materials have different capacities;
All the parameters are subject to customer’s configuration;
The dimensions is subject to the site layout.
All the above types of charcoal making machines are fully continuous, which can realize the synchronization of feeding and discharging.
Unique Charcoal Maker Machine Design from Beston
Security Design
Three-way sealed design makes the air tightness of the charcoal making equipment safer and more reliable;
Micro-negative pressure in the charcoal furnace makes the operation of the charcoal making machine safer;
The end of the carbonization furnace is designed with an explosion-proof device, which is safer;
The automatic igniter is equipped with a long open flame device to prevent the furnace from bursting;
The closed air feeding design makes the feeding system safer;
Thermal linear expansion design to avoid the equipment derailment;
Multi-point pressure and temperature detection feedback makes the operation safer;
The usage of the new structure and high-temperature materials in the fire zone makes the operation more reliable;
The temperature of the casing is below 35℃, which can ensure the safety and the working environment of workers’.
Environmental Protection Design
The charcoal making machine can recycle a variety of solid wastes and convert them into useful resources, to meet the national environmental protection requirement;
The tar and wood vinegar generated by the charcoal manufacturing machine is treated with combustion control technology to be safe and environmental friendly;
The syngas is treated by multiple dust removal devices to meet the standard emission requirement;
Using diesel or natural gas for heating and preheating is more environmental friendly and more efficient;
The combustion chamber is designed with ceramic fiber, and the service life is as long as 12 years, to avoid the secondary pollution of the castable;
The sewage adopts sedimentation technology for repeated using; and the deep utilization of the resources in sedimentation sludge can achieve zero emission.
Energy Saving Design
Intelligent equipment control and the frequency conversion technology adjustment makes the charcoal making machine more energy-saving;
Using the discharged hot syngas to dry the materials is more energy-saving and environmental friendly;
Double drum design and the inner cylinder preheating drying makes the thermal efficiency higher;
The water resource used in the charcoal production line is reused to save resource;
After the equipment is in normal operation, it can switch its own combustible gas to replace external fuel heating, and the energy consumption is smaller;
3-5 days’ continuous operation makes the equipment more efficient;
The main and auxiliary furnace design, multi-stage thermal structure makes the charcoal making machines more energy-saving;
Low-nitrogen combustion design makes the combustion efficiency higher.
Charcoal Making Machine Supplier - Beston Group
As one of the leading charcoal making machine manufacturers and suppliers in the world, Beston is capable of designing, researching and manufacturing high-quality and advanced charcoal maker machines. We have our own research center and a strong data supporting center.
We can determine and customize the machine according to customers’ specific requirement;
Durable material and continuous optimization to improve the technology and the quality;
Professional engineer team will give you guidance for better products and better experience;
Quick response to customers’ question in any time throughout the whole service process.
Charcoal Making Machine Price
The charcoal making machine price is about USD56000+.
Note:
1. The price is just an estimated value;
2. The detailed cost is depended on the machine you required;
3. The processing technology and raw material are the main factors to influence the charcoal machine price.
4. We will have irregular discounts, so you can contact us for the latest activity policy.
Economic Analysis Report of BST-10 Charcoal Making Machine
| Return on Investment of BST-50 Wood Chips Carbonization Project in The Middle East Regin | |||||||
| Project name | 5TPH wood chips carbonization | ||||||
| Introduction | According to the market data of Middle east region, the estimated ROI report, the various expenses are as follows: | ||||||
| Fixed Investment Cost | Item | Details | Unit | Unit price/USD | Quantity | Amount/USD | Remark |
| Equipment | BST-50 | Set | 250000 | 1 | 250000 | ||
| Transportation | From China to Destination Port | Set | 90000 | 1 | 90000 | ||
| From Port to Site | Set | 5800 | 1 | 5800 | |||
| Customs tax | 0.15 | Set | 37500 | 1 | 37500 | ||
| Installation | Beston technician's salary | Day | 350 | 50 | 17500 | ||
| Round -trip airtickets | Ea | 2420 | 2 | 4840 | |||
| Visa | Ea | 350 | 1 | 350 | |||
| Local welder | Day | 65 | 100 | 6500 | Two welders are needed | ||
| Local plumber | Day | 65 | 20 | 1300 | |||
| Local labor | Day | 16.8 | 50 | 840 | |||
| Crane forklift etc. | Day | 80 | 30 | 2400 | |||
| Materials | Installation materials ready | Set | 3500 | 1 | 3500 | Foundation, pipe, etc. | |
| License | / | Ea | 2000 | 1 | 2000 | Environmental, firefighting, etc. | |
| Workshop | 500 | ㎡ | 160 | 500 | 80000 | ||
| Total amount | 502530 | ||||||
| Operating Cost | Raw materials | Wood chips | Ton | 100 | 120 | 12000 | |
| Water | / | m³ | 1.76 | 3 | 5.28 | ||
| Electricity | / | KWH | 0.11 | 2922 | 321.42 | ||
| Fuel | Natural gas | Liter | 7.25 | 270 | 1957.5 | ||
| Labor | / | People | 16.8 | 4 | 67.2 | ||
| Maintenance | / | Day | 85 | 1 | 85 | ||
| Depreciation | 8 years | Day | 209.3 | 1 | 209.3 | ||
| Tax | 0.05 | 0 | |||||
| Total amount | 14645.7 | ||||||
| End Products Price | Biochar | 0.3 | Ton | 680 | 36 | 24480 | 30% of input |
| Wood vinegar | 0.08 | Ton | 1280 | 9.6 | 12288 | 8% of input | |
| Tar oil | 0.02 | Ton | 450 | 2.4 | 1080 | 2% of input | |
| Total amount | 37848 | ||||||
| Daily Income | 23202.3 | ||||||
| Monthly Income | Working day | Day | 25 | 580057.5 | |||
| Yearly Income | Working day | Day | 300 | 6960690 | |||
Note:
1. The data is from Chinese market, so it is just for your reference; you can contact us for detailed report;
2. In the table, we have taken sawdust as raw material.
Starting Your Business Here!
As one of the strongest biomass charcoal making machine manufacturers in China, Beston doesn’t only aim to manufacture good products for the customers, but also care the customers’ profits and the sustainable development of the planet. For you, it is a great chance to grasp and a real profitable investment you can try. Beston will help you throughout every phase of your business plan. Contact us freely if you want to know more about our machine. Fllow us on Pinterest.
