CHARCOAL MAKING MACHINE

Making charcoal from biomass waste, sewage sludge, municipal solid waste, etc.

charcoal products
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Charcoal Making Machine

Charcoal making machine is an excellent solution for sustainable charcoal production. At present, waste biomass has caused a lot of resource waste due to the lack of recycling methods. By converting biomass into charcoal through pyrolysis technology, charcoal machine realizes sustainable recycle of waste biomass. At present, the market demand for charcoal in various industries continues to grow. It has broad application prospects and good commercial value in agriculture, industry and other fields. Therefore, investing in an charcoal machine can not only contribute to the waste biomass management, but also bring considerable income to the recyclers.

Charcoal-Making-Machine

Charcoal Making Machine: Redefining Waste Biomass Management

Charcoal making machine is a modern equipment used to convert biomass into charcoal through pyrolysis process. During pyrolysis, organic matter such as cellulose, hemicellulose and lignin in biomass decomposes. Subsequently, the process converts biomass into a carbon-rich substance, charcoal. In addition, the process forms useful by-products such as combustible gas, wood vinegar, and tar. This biomass recycling solution offers several advantages:

Minimized Waste Accumulation

Pyrolysis technology achieves a significant reduction in both the weight and volume of waste biomass. This reduces waste accumulation on a large scale, thereby alleviating space occupancy and environmental burden.

Maximized Resource Efficiency

The end products generated from the biomass pyrolysis machine have high utilization & business value. It promotes further resource recycling and economic development.

Green Production Mode

The production line adopts facilities to treat waste gas, wastewater, and residue. This is in line with an environmentally friendly production model and thus achieves sustainability goals.

Models and Types of Charcoal Making Machine for Sale

Thum-Beston Skid-mounted Charcoal Machine
Thum-Beston Batch Charcoal Machine
Thum-Beston Continuous Charcoal Machine
Beston Skid-mounted Charcoal Machine

Skid-mounted Type

  • Model: BST – 05Pro
  • Modular design;
  • Low shipping costs;
  • Convenient installation&operation.
Beston Batch Charcoal Machine

Batch Type

  • Model: BST – J12/J18/J40
  • No dryer or crusher required;
  • One batch per day;
  • Main furnace requires cooling time.
Beston Batch Charcoal Machine

Fully Continuous Type

  • Model: BST – 10/30/50
  • Continuous production throughout the day;
  • Large-scale production capacity;
  • High return on investment.
ModelBST-J12BST-J18BST-J40BST-05 Pro (skid-mounted)BST-10BST-30BST-50
Input Capacity12m³/batch18m³/batch40m³/batch0.3-0.5m³/h2-4m³/h7-9m³/h10-15m³/h
Reactor Sizeφ1900mm*L4500mmφ1900mm*L6600mmφ2800mm*L7100mmφ830mm*L5500mmφ1300mm*L14051mmφ1700mm*L14180mmφ2000mm*L14260mm
Land for Equipment (L*W*H, Standard Configuration)9m*6m*6m12m*6m*7m15m*18m*7m10m*8m*3.9m29m*15m*5m30m*15m*8m35m*18m*9m
Weight (Standard Configuration)18T22T34T15T32T35T49T
Energy Consumption (Standard Configuration)11kw/h13.5kw/h25kw/h31kw/h34.7kw/h61.5kw/h116kw/h
Working MethodBatchFully continuous
Feeding Requirement/Size: ≤20mm; moisture: ≤15%; strong liquidity
StructureHorizontal rotationDouble barrel single hearthDouble barrel double hearth
Speed0-2RPM1-9RPM
Control MethodControl by buttonsPLC control
Reactor MaterialQ245RQ245+310S
PressureMicro negative pressure
Heating MaterialDiesel, natural gas, heavy oil, biomas, etc.
Heating MethodDirect heating
Noise (dB)≤80
CondenserCirculating water cooling
Rotation MethodExternal gear rotation

From Land to Factory: Various Biomass Sources for Making Charcoal

Biomass from various industries can serve as valuable raw material for charcoal production. The high-quality charcoal and by-products produced by this biochar equipment bring considerable value to various industries. The following are common sources of biomass:

Forestry&Wood Processing

Food Processing

Agricultural Cultivation & Processing

Palm Plantation & Processing

Wood Processing Waste Biomass

Forestry&Wood Processing

  • Forest Management Waste: branches, logs, bark, etc.
  • Wood Processing Waste: sawdust, wood chips, scrap wood products etc.
  • Bamboo Processing Waste: bamboo poles, bamboo knots, etc.
Food Processing Waste Biomass

Food Processing

  • Fruit Shells: coconut shells, coffee husks, olive shell etc.
  • Fruit Residues: sugarcane bagasse, grape pomace, etc.
Agricultural Processing Waste Biomass

Agricultural Cultivation & Processing

  • Cultivation Waste: wheat straw, corn stalks, jute sticks, etc.
  • Processing Waste: rice husks, etc.
Palm Processing Waste Biomass

Palm Plantation & Processing

  • Plantation Waste: empty fruit bunches.
  • Processing Waste: palm kernel shells.

Charcoal Production Process: A Step-by-Step Guide

01Raw Material Pretreatment

  • Equipment Involved: dryer, crusher;
  • Process: improve charcoal maker’s efficiency by increasing the reaction contact area and reducing the heat consumption of the reaction;
  • End Product Form: biomass with a size of 20mm (5-8mm is optimal) and moisture content of 15%.

02Biomass Pyrolysis

  • Equipment Involved: burner, carbonization furnace;
  • Process: Under high temperature and micro-oxygen environment, release moisture and volatile matter to form biogas, leaving carbonaceous residue: charcoal. Its excellent quality can meet the biochar standard.
  • End Product Form: high-temperature charcoal, original biogas.

03Combustible Gas Recovery

  • Equipment Involved: water seal, cyclone dust collector;
  • Process: Purify the impurities in the biogas so that it can be used as combustible gas to provide energy for the charcoal making machine;
  • End Product Form: clean combustible gas.

04Charcoal Collection

  • Equipment Involved: water-cooled screw conveyor;
  • Process: Quickly cool down the charcoal to achieve efficient and safe collection;
  • End Product Form: high-quality charcoal.

05Charcoal Briquette Production

  • Equipment Involved: charcoal briquette making machine
  • Process: Crush, bind, stir, and press charcoal into various shapes of charcoal briquettes to suit different uses.
  • End Product Form: charcoal briquette, charcoal cube, charcoal rod, charcoal flake, etc.

Explore Biomass Potential: End Products of Charcoal Making Machine

Charcoal from Charcoal Machine

Charcoal

  • Used for energy supply in daily life & industrial production;
  • Used as soil additive in farmland & forest to promote plants growth;
  • Used as feed additive in animal husbandry to promote crop animal growth;
  • Used for carbon removal & carbon sequestration activities;
  • Further processed into BBQ charcoal, hookah charcoal, etc.
Wood Vinegar from Charcoal Machine

Wood Vinegar

  • Used as a soil additive to suppress plant diseases and insect;
  • Used as anti-fungal and anti-bacterial in the food industry;
  • Used to eliminate odors in poultry and livestock sheds.
Tar from Charcoal Machine

Tar

  • Used on wooden structural surfaces to prevent wood rot;
  • Used in medical purpose for its anti-inflammatory properties;
  • Further processed into pitch, biofuel, creosote, etc.
Combustible Gas from Charcoal Machine

Combustible Gas

  • Supply heat to charcoal making equipment after internal recycling;
  • Used as fuel for other equipment after separate collection.

Application Scenarios of Beston Charcoal Making Machine

Sustainable Waste Biomass Management Solution

  • Closed-loop Resource Utilization: Some industries such as wood processing, food processing and agricultural planting can recycle biomass through charcoal equipment. The machine not only reduces waste disposal burdens. Meanwhile, charcoal and combustible gas can be used for internal energy needs. It forms a closed-loop resource utilization model for these industries.
  • Expand Product System: Biomass charcoal can be used for high-demand products such as organic fertilizer, barbecue charcoal, hookah charcoal and activated carbon. After investing in green charcoal machines, investor can sell charcoal to related industries. This not only expands product lines but also opens up new markets and profit channels.

Sustainable Waste Biomass Management Solution

Carbon Dioxide Removal Solution

  • Durable Carbon Sequestration: Biochar has a very stable carbon structure in the soil. Therefore, the application of biochar to the soil not only has an improvement effect, but also can fix carbon. In addition, due to the durability of biochar in storing carbon, its carbon fixation effect can last for hundreds of years. Thus, this achieves long-term and stable carbon sequestration.
  • Carbon Credit Acquisition: The production of biochar and its carbon removal applications can earn carbon credits. Carbon credits can be used to offset the carbon footprint of various production activities. These carbon credits can also be traded through carbon markets. This promotes the achievement of global carbon neutrality goals.

Carbon Dioxide Removal Solution

Alternative Fuels Production Solution

  • Industrial Fuel: Industrial production usually consumes a lot of fossil fuels. In comparison, charcoal comes from renewable biomass. Therefore, charcoal manufacturing plants have a sustainable supply of raw materials. In addition, charcoal produces high heat while emitting less harmful gases when burned. This improves industrial production efficiency and reduces environmental pollution.
  • Household & Commercial Fuel: Machine-produced charcoal briquettes, such as barbecue charcoal and hookah charcoal have excellent unique flavor, stable burning characteristics and less health impact. Therefore, charcoal is highly favored by consumers for household and commercial purposes. Therefore, charcoal is a competitive option among alternative fuels.

Industrial Raw Material Production Solution

Unique Charcoal Making Machine Design from Beston

Security Design

  • Explosion-proof Design: There is an explosion-proof water seal at the combustible gas pipeline, and an explosion-proof hole is set at the end of the main furnace.
  • Sealing Design: The seal adopts a multi-level, multi-point sealing structure. The seal is constructed of a variety of materials, including graphite blocks, sealing cloth and fish scales.
  • Danger Warning Design: The PLC cabinet is equipped with an alarm device. If there is a fault in the electrical part of the equipment during charcoal manufacturing process, there will be an alarm.

Environmental Protection Design

  • Gas Treatment: Combustible gas produced by automatic charcoal maker is treated with multiple dust removal devices before use. The waste gas generated by charcoal making process is treated with dust removal, cooling, and desulfurization.
  • Reduce Fossil Fuel Use: Diesel and natural gas are only used to preheat the main furnace. The rest energy supply of the charcoal processing machine runs on combustible gas. This can reduce emissions from the combustion of fossil fuels.
  • Wastewater Treatment: Wastewater is repeatedly used through three-stage sedimentation technology. The precipitated sludge is further utilized by carbonization treatment.

Energy Saving Design

  • Frequency Conversion Control: The driving mechanism of the main furnace and the combustible gas induced draft device both use frequency conversion technology. Users can adjust the appropriate operating parameters according to material characteristics, ambient temperature, heating temperature, processing volume, etc. By creating the best reaction conditions, the reaction efficiency can be improved.
  • Double Return Heating Structure: The main machine adopts an inner and outer double-layer cylinder double return heating structure. The outer layer deeply heats the material, and the inner layer uses waste heat to dry the material. This structure ensures that the material does not come into contact with the flue gas and is not polluted by hot air. Compared with the single-layer external heating structure, the heat utilization rate is more than doubled.

Intelligent Design

  • PLC Control: PLC control system can realize the automatic control and data monitoring of the biochar machine. It includes various links such as feeding, temperature control, exhaust and discharging. Automatic control can reduce human intervention, reduce operating errors and improve charcoal production line’s efficiency.
  • IoT Control: Internet of Things system (optional) can realize real-time remote online monitoring of equipment operation. Customers can set the warning values ​​and warning strategies of different parameters according to the attributes of each monitoring data. After the warning strategy is triggered, customers can view the fault information of their own equipment.

Driving ESG Impact: The Role of Charcoal Making Machine

With the increasing global attention to sustainable development, charcoal making projects are becoming an eye-catching field. As a key equipment for biomass energy, charcoal maker for sale not only brings considerable economic returns to investors. More importantly, the machine contains positive impacts on the environment, society and governance (ESG), providing investors with a sustainable business opportunity.

Environment Impact of Charcoal Maker Machine

Environment

The technological innovation of Beston charcoal making machine has brought new development prospects to the charcoal making industry. Traditional charcoal making methods often produce a lot of waste and pollutants. Beston’s modern machine uses efficient and clean production processes. While minimizing energy consumption and emissions, it also meets today’s urgent needs for a low-carbon economy.

Society Impact of Charcoal Maker Machine

Society

Investment in biochar pyrolysis machine can promote local economic growth:

  • By actively cooperating with local communities, the project will create local jobs and improve the income level of social residents.
  • The operation of the project will also promote the development of related industrial chains, such as agriculture, manufacturing, etc.
  • Successful operation of the project can activate the local economy and attract more investment and resources to flow into the local area.
Governance Impact of Charcoal Maker Machine

Governance

Governance is critical to the operation of charcoal maker projects. Investors can only ensure the stability of investment projects by cooperating with companies with good governance practices. As a leading charcoal manufacturing solution provider in the industry, Beston Group assists customers in assessing their operating qualifications and developing project operation teams. It lays the foundation for the governance structure and management mechanism of investor’s project.

Charcoal Making Machine Supplier – Beston Group

As one of the leading charcoal making machine manufacturers and suppliers in the world, Beston Group Co., Ltd. is capable of designing, researching and manufacturing high-quality and advanced charcoal maker machine. We have our own research center and a strong data supporting center.

CUSTOMER FIRST

We can determine and customize the machine according to customers’ specific requirement;

EXCELLENT QUALITY

Durable material and continuous optimization to improve the technology and the quality;

PROFESSIONAL GUIDANCE

Professional engineer team will give you guidance for better products and better experience;

CONSIDERATE SERVICE

Quick response to customers’ question in any time throughout the whole service process.

Get Reasonable Charcoal Making Machine Price from Beston Group

For customers, how to buy a suitable machine at a reasonable price is very important. This is exactly what we can offer our customers. Beston Group is a specialist in customised solutions for charcoal production. We will match different processes and models to you according to your processing capacity needs:

  • For skid-mounted type charcoal machine for sale, the price starts at $61500;
  • For batch charcoal machine for sale, the price starts at $30500;
  • For automatic charcoal machine for sale, the price starts at $125000.

Note:

  • The price is just an estimated value for your reference;
  • The specific cost depends on the type of charcoal production equipment and configuration you choose;
  • If you have customized requirements for certain accessories or the overall appearance, it also affects the charcoal machine price.
Component of Biomass Charcoal Making Machine
Component of Biomass Charcoal Making Machine

Economic Analysis Report of BST-50 Biomass Charcoal Making Machine

Return on Investment of BST-50 Wood Chips Carbonization Project in The Middle East Regin
Project Name5TPH Wood Chips Carbonization
IntroductionAccording to the market data of Middle east region, the estimated ROI report, the various expenses are as follows:
Fixed Investment CostItemDetailsUnitUnit price/USDQuantityAmount/USDRemark
Equipment BST-50Set2500001250000
Transportation From China to Destination PortSet90000190000
From Port to SiteSet580015800
Customs tax0.15Set37500137500
InstallationBeston technician's salaryDay3505017500
Round -trip airticketsEa242024840
VisaEa3501350
Local welderDay651006500Two welders are needed
Local plumberDay65201300
Local laborDay16.850840
Crane forklift etc.Day80302400
MaterialsInstallation materials readySet350013500Foundation, pipe, etc.
License/Ea200012000Environmental, firefighting, etc.
Workshop50016050080000
Total amount 502530
Operating CostRaw materialsWood chipsTon10012012000
Water/1.7635.28
Electricity/KWH0.112922321.42
FuelNatural gasLiter7.252701957.5
Labor/People16.8467.2
Maintenance/Day85185
Depreciation8 yearsDay209.31209.3
Tax0.050
Total amount 14645.7
End Products PriceBiochar0.3Ton680362448030% of input
Wood vinegar0.08Ton12809.6122888% of input
Tar oil0.02Ton4502.410802% of input
Total amount 37848
Daily Income23202.3
Monthly IncomeWorking dayDay25580057.5
Yearly IncomeWorking dayDay3006960690
Note:

1. The data is from Chinese market, so it is just for your reference; you can contact us for detailed report;

2. We provide sample testing services. You can judge the feasibility of the project through the experimental results.

Beston Group Brings Charcoal Production Solutions Worldwide

Beston Group is not only committed to manufacturing high-quality equipment, but also cares about the long-term sustainable development of customer projects. From equipment manufacturing to formal production, Beston Group provides technical assistance to customers in every link. Therefore, we have successfully assisted customers around the world to establish their charcoal production projects. Below are the successful cases of Beston Group worldwide for your reference. You can learn more information about these projects on LinkedIn.

Starting Your Business Here!

Charcoal making machine is currently a hot investment choice. The machine offers both sustainability and profitability. Investors not only can earn good incomes through charcoal production, but they can also contribute to environmental protection by reducing carbon footprint. This win-win situation undoubtedly makes charcoal machine a wise choice for future investment. If you want more information about biomass recycling solutions, feel free to contact us today!

    Please specify your requirement by referring to the following aspects:

    1-What kind of solution will meet your demand? (Key point)

    2-What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

    3-When is the project supposed to be running? (Key info for A-Z project programming)

    4-Budget for machinery purchasing? (Key info for right model)

    5-Points that you really focus on. (Customized service from our project consultant)

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