CHARCOAL MAKING MACHINE

Making charcoal from biomass waste, sewage sludge, municipal solid waste, etc.

charcoal products
  • certification
    CE/ISO/SGS
    Certificates
  • patent
    15+
    Patents
  • country
    100+
    Countries
  • production
    200+ Sets
    Annual Capacity
  • case
    500+
    Successful Cases

Charcoal Making Machine

Beston biomass charcoal making machine for sale uses the most advanced carbonization technology (also known as pyrolysis technology) to convert biomass into charcoal. So far, the charcoal making equipment produced by Beston Machinery has been sold and installed in Turkey, Ukraine, Chile, Spain, and more than 50 countries and regions all over the world, which helps our customers obtain a huge profits while using biomass waste.

Charcoal Making Machine
Beston Charcoal Making Machine for Sale – Project Site

What is Charcoal Making Machine?

The charcoal maker machine takes advantages of the agriculture wastes or forestry wastes that are rich in lignin, cellulose, hemicellulose, such as straw, sawdust, rice husk, fruit hush, coconut shell, palm shell, tree bark, logs, etc. In the high-temperature oxygen-free pyrolysis process, the carbon and hydrogen elements in the raw materials are converted into high-calorie mixed combustible gas, charcoal and by-products: wood vinegar and tar.

Biomass Charcoal Making Machine
Installation Site of Beston Biomass Charcoal Making Machine

Raw Materials Available for Charcoal Making Machine

  • Biomass waste: such as rice husk, coconut shells, palm kernel shell, bamboo, wood chips, sawdust, olive husk, coffee husk, fruit husk, hazelnut husk, oak, jute stalks, sugarcane bagass, peanut husk, sunflower stalks, plant straw, peach pit, etc.
  • Sludge: such as municipal sludge, river sludge, industrial sludge;
  • Domestic waste: Municipal domestic waste.
Rice Husk
Rice Husk
coconut shell
Coconut Shell
palm kernel shell
Palm Kernel Shell
bamboo
Bamboo

Wood Chips
Wood Chips
Sawdust
Sawdust
coffee husk
Coffee Husk
hazelnut husk
Hazelnut Husk

sugarcane bagass
Sugarcane Bagass
Peanut Husk
Peanut Husk
Straw
Straw
Sewage Sludge
Sewage Sludge

Final Products from Charcoal Making Machine

bbq charcoal
Charcoal:

Daily life: can be produced into BBQ charcoal or be used as fuel to provide heat.

Agriculture: owing to the strong adsorption capacity, it can improve the quality of soil, so as to enhance the grain output.

Industry: charcoal can be further processed into activated carbon; used as construction brick with clay and fuel in steel and iron factories, ceramics and so on.

Wood Vinegar
Wood vinegar:

Anti-insect fungicide;

Pesticide intermediates;

Soil amendment.

tar
Tar:

Basic raw material for smelting bio-diesel.

Reuse Combustible Gas
Combustible gas:

Heat the carbonization furnace for secondary use.

Related posts:

Application Scenarios of Charcoal Making Machine

Fuel Alternative Solution for Industry Plants

Beston Group adopts carbonization technology to obtain charcoal from biomass waste. The finished charcoal can be sued as alternative fuel in many industries, such as cement plants, boiler plants, brick plants, ceramic plants, power plants, ships, etc. By this method, it can not only save a lot of money for replacing traditional energy sources, but also open up a new way of revenue for high-energy-consuming factories such as power plants and boiler plants.

carbonization

Carbon Sequestration and Emission Reduction Solution

Biochar is formed through the carbonization process. It is essentially what we use plants to capture carbon dioxide from the atmosphere and convert it into a stable form of carbon that looks like charcoal powder. Biochar can hold carbon in the ground for hundreds of years. The carbon dioxide captured by plants through photosynthesis is converted into biochar, which is sequestered underground and isolated from the atmosphere for hundreds of thousands of years. This is a great way to remove carbon, help fight climate change and reduce carbon emissions.

Carbon Sequestration and Emission Reduction Solution

Soil Remediation and Improvement Solution

The generated biochar from biomass can significantly increase soil PH, change soil texture, and increase base exchange capacity, thereby causing soil CEC to increase. It affects the absorption of nutrients by plants and improves soil organic matter. On the one hand, biochar can adsorb soil organic molecules and promote the polymerization of small organic molecules to form SOM through surface catalytic activity. On the other hand, the extremely slow decomposition of biochar itself contributes to the formation of humus and promotes the improvement of soil fertility through long-term action. Biochar can also change the form of toxic elements, reduce pollution during plant growth, promote the uptake of nutrient elements, and promote plant growth.

Soil Remediation and Improvement Solution

Sewage Sludge Reduction Solution

Heavy metal elements became into slag material, stabilized to avoid release in nature for complete safe disposal. The antibiotics in the sludge are completely decomposed during the carbonization process and completely harmless. During the carbonization process, most of the abundant N, P and K in the sludge remain in the sludge charcoal, so the sludge charcoal can be used as a nutrient soil for landscaping and soil conditioner, the chemical and physical properties of the sludge charcoal are stable and can be It is used as a raw material for building materials; because it contains a relatively developed pore structure, it can be used directly or after processing as an adsorption material; the sludge charcoal has a very low moisture content and high calorific value, and can also be used as a fuel.

Sewage Sludge Reduction Solution

Agricultural and Forestry Waste Recycling Solution

Adopt the carbonization method of double drum and double fire zone to obtain biomass charcoal, tar wood vinegar and combustible gas by carbonizing agricultural and forestry wastes, such as straw, rice husk, palm silk, branches, etc. through high temperature dry distillation. The finished biomass charcoal can be sold or deeply processed into activated carbon, and the combustible gas can be connected to the generator to generate electricity (currently this technology has yet to be broken through). In this way, it not only effectively solves the pollution problem of agricultural and forestry wastes, but also opens up a new way of income for agriculture and forestry, and can also greatly alleviate the energy shortage.

Agricultural and Forestry Waste Recycling

Biomass Charcoal Production Solution for Steel Mills/Silicon Plants

The rice husks carbonized by the carbonization machine are calcined by the process, which do not contain other impurities, are light in weight, low in thermal conductivity, and have excellent thermal insulation capabilities. In metallurgy and casting, the use of carbonized rice husks to cover the surface of molten steel or molten iron can reduce the heat loss of molten steel or molten iron by radiation, convection, and conduction, and reduce the melting temperature and energy consumption under the premise of the metal casting temperature. It can also reduce the shrinkage of the steel, which is extremely beneficial to improve the yield of the steel.

Biomass Charcoal Production Solution for Steel Mills

Industrial Hookah Charcoal/Barbecue Charcoal Production Solution

Beston charcoal making machine adopts carbonization technology with double drum and double fire zone. Through the high temperature dry distillation, it process the waste biomass such as sawdust, coconut shell, straw, rice husk, peanut shell, palm shell, etc. to charcoal, tar, wood vinegar and combustible gas. After that the charcoal can be mixed with binder and further processed into barbecue charcoal briquette, shisha cube and other charcoal products. In this way, a fire-resistant, smokeless, and odorless mechanism charcoal can be produced, which not only effectively solves the problem of felling trees, but also makes full use of some abandoned agricultural wastes. What’s more, it develops shisha charcoal that is more economical and popular in the Middle East and European and American markets.

Barbecue Charcoal Production Solution

Charcoal Making Machine Video


What is the Process of Making Charcoal? (Charcoal Making Process)

charcoal making process

NO.1 CARBONIZATION PROCESS
  • Biomass materials
  • pass through belt conveyor
  • sealed feeding device
  • fall into the inner tank of high temperature carbonization machine (medium temperature zone)
  • fall into high temperature zone for “high temperature pyrolysis, syngas volatilization, sulfur release, carbon enrichment”
  • the process of carbonization finished
  • three-stage sealed and water-cooling discharging
NO.2 TREATMENT PROCESS OF COMBUSTIBLE GAS
  • A large amount of syngas (combustible gas) produced in the carbonization process
  • piped to the first-stage cyclone dust collector for duct removal
  • the syngas after purification is converted into combustible fuel gas and then introduced into the auxiliary furnace as the heating source (the combustible syngas is ignited with automatic ignition), the hot smoke after heating source utilization
  • go through the cyclone dust collector for dust removal
  • hot smoke dust collector for discharging

Models and Types of Charcoal Making Machine for Sale

mobile charcoal equipment
Skid-mounted Charcoal Machine
Batch Charcoal Plant
Batch Charcoal Machine
continuous charcoal factory
Continuous Charcoal Machine

Model BST-J12 BST-J18 BST-J40 BST-05 Pro (skid-mounted) BST-10 BST-30 BST-50
Input Capacity 12m³/h/batch 18m³/h/batch 40m³/h/batch 0.3-0.5m³/h (300kg/h) 2-4m³/h (1000kg/h) 7-9m³/h (3000kg/h) 10-15m³/h (5000kg/h)
Reactor Size φ1900mm*L4500mm φ1900mm*L6600mm φ2800mm*L7100mm φ830mm*L5500mm φ1300mm*L14051mm φ1700mm*L14180mm φ2000mm*L14260mm
Land for Equipment (L*W*H, Standard Configuration) 9m*6m*6m 12m*6m*7m 15m*18m*7m 10m*8m*3.9m 29m*15m*5m 30m*15m*8m 35m*18m*9m
Weight (Standard Configuration) 18T 22T 34T 15T 35T 35T 49T
Energy Consumption (Standard Configuration) 11kw/h 13.5kw/h 25kw/h 31kw/h 34.7kw/h 61.5kw/h 116kw/h
Working Method Batch Fully continuous
Feeding Requirement / Size: ≤20mm; moisture: ≤15%; strong liquidity
Structure Horizontal rotation Double barrel single hearth Double barrel double hearth
Speed 0-2RPM 1-9RPM
Control Method Control by buttons Automatic control
Reactor Material Q245R Q245+310S
Pressure Micro negative pressure
Heating Material Diesel, natural gas, heavy oil, biomas, etc.
Heating Method Direct heating
Noise (dB) ≤80
Condenser Circulating water cooling
Rotation Method External gear rotation

Note:

The processing capacity is based on rice husk materials; different raw materials have different capacities;

All the parameters are subject to customer’s configuration;

The dimensions is subject to the site layout.

All the above types of charcoal making machines are fully continuous, which can realize the synchronization of feeding and discharging.

Unique Charcoal Maker Machine Design from Beston

Security Design

Three-way sealed design makes the air tightness of the charcoal making equipment safer and more reliable;

Micro-negative pressure in the charcoal furnace makes the operation of the charcoal making machine safer;

The end of the carbonization furnace is designed with an explosion-proof device, which is safer;

The automatic igniter is equipped with a long open flame device to prevent the furnace from bursting;

The closed air feeding design makes the feeding system safer;

Thermal linear expansion design to avoid the equipment derailment;

Multi-point pressure and temperature detection feedback makes the operation safer;

The usage of the new structure and high-temperature materials in the fire zone makes the operation more reliable;

The temperature of the casing is below 35℃, which can ensure the safety and the working environment of workers’.

Environmental Protection Design

The charcoal making machine can recycle a variety of solid wastes and convert them into useful resources, to meet the national environmental protection requirement;

The tar and wood vinegar generated by the charcoal manufacturing machine is treated with combustion control technology to be safe and environmental friendly;

The syngas is treated by multiple dust removal devices to meet the standard emission requirement;

Using diesel or natural gas for heating and preheating is more environmental friendly and more efficient;

The combustion chamber is designed with ceramic fiber, and the service life is as long as 12 years, to avoid the secondary pollution of the castable;

The sewage adopts sedimentation technology for repeated using; and the deep utilization of the resources in sedimentation sludge can achieve zero emission.

Energy Saving Design

Intelligent equipment control and the frequency conversion technology adjustment makes the charcoal making machine more energy-saving;

Using the discharged hot syngas to dry the materials is more energy-saving and environmental friendly;

Double drum design and the inner cylinder preheating drying makes the thermal efficiency higher;

The water resource used in the charcoal production line is reused to save resource;

After the equipment is in normal operation, it can switch its own combustible gas to replace external fuel heating, and the energy consumption is smaller;

3-5 days’ continuous operation makes the equipment more efficient;

The main and auxiliary furnace design, multi-stage thermal structure makes the charcoal making machines more energy-saving;

Low-nitrogen combustion design makes the combustion efficiency higher.

Charcoal Making Machine Supplier - Beston Group

As one of the leading charcoal making machine manufacturers and suppliers in the world, Beston is capable of designing, researching and manufacturing high-quality and advanced charcoal maker machines. We have our own research center and a strong data supporting center.

CUSTOMER FIRST

We can determine and customize the machine according to customers’ specific requirement;

EXCELLENT QUALITY

Durable material and continuous optimization to improve the technology and the quality;

PROFESSIONAL GUIDANCE

Professional engineer team will give you guidance for better products and better experience;

CONSIDERATE SERVICE

Quick response to customers’ question in any time throughout the whole service process.

Charcoal Making Machine Price

The charcoal making machine price is about USD56000+.

Note:

1. The price is just an estimated value;

2. The detailed cost is depended on the machine you required;

3. The processing technology and raw material are the main factors to influence the charcoal machine price.

4. We will have irregular discounts, so you can contact us for the latest activity policy.

Component of charcoal equipment for sale
Component of Biomass Charcoal Making Machine

Economic Analysis Report of BST-10 Charcoal Making Machine

Return on Investment of BST-50 Wood Chips Carbonization Project in The Middle East Regin
Project name 5TPH wood chips carbonization
Introduction According to the market data of Middle east region, the estimated ROI report, the various expenses are as follows:
Fixed Investment Cost Item Details Unit Unit price/USD Quantity Amount/USD Remark
Equipment BST-50 Set 250000 1 250000
Transportation From China to Destination Port Set 90000 1 90000
From Port to Site Set 5800 1 5800
Customs tax 0.15 Set 37500 1 37500
Installation Beston technician's salary Day 350 50 17500
Round -trip airtickets Ea 2420 2 4840
Visa Ea 350 1 350
Local welder Day 65 100 6500 Two welders are needed
Local plumber Day 65 20 1300
Local labor Day 16.8 50 840
Crane forklift etc. Day 80 30 2400
Materials Installation materials ready Set 3500 1 3500 Foundation, pipe, etc.
License / Ea 2000 1 2000 Environmental, firefighting, etc.
Workshop 500 160 500 80000
Total amount 502530
Operating Cost Raw materials Wood chips Ton 100 120 12000
Water / 1.76 3 5.28
Electricity / KWH 0.11 2922 321.42
Fuel Natural gas Liter 7.25 270 1957.5
Labor / People 16.8 4 67.2
Maintenance / Day 85 1 85
Depreciation 8 years Day 209.3 1 209.3
Tax 0.05 0
Total amount 14645.7
End Products Price Biochar 0.3 Ton 680 36 24480 30% of input
Wood vinegar 0.08 Ton 1280 9.6 12288 8% of input
Tar oil 0.02 Ton 450 2.4 1080 2% of input
Total amount 37848
Daily Income 23202.3
Monthly Income Working day Day 25 580057.5
Yearly Income Working day Day 300 6960690


Note:

1. The data is from Chinese market, so it is just for your reference; you can contact us for detailed report;

2. In the table, we have taken sawdust as raw material.

charcoal making machine

Starting Your Business Here!

As one of the strongest biomass charcoal making machine manufacturers in China, Beston doesn’t only aim to manufacture good products for the customers, but also care the customers’ profits and the sustainable development of the planet. For you, it is a great chance to grasp and a real profitable investment you can try. Beston will help you throughout every phase of your business plan. Contact us freely if you want to know more about our machine. Fllow us on Pinterest.

    Please specify your requirement by referring to the following aspects:

    1-What kind of solution will meet your demand? (Key point)

    2-What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

    3-When is the project supposed to be running? (Key info for A-Z project programming)

    4-Budget for machinery purchasing? (Key info for right model)

    5-Points that you really focus on. (Customized service from our project consultant)

    CONTACT US
    Please Feel Free To Give Your Inquiry In The Form Below.

    Your Message (required):