Beston biomass charcoal making machine for sale uses the most advanced carbonization technology (also known as pyrolysis technology) to convert biomass into charcoal. So far, the charcoal making equipment produced by Beston Machinery has been sold and installed in Turkey, Ukraine, Chile, Spain, and more than 30 countries and regions all over the world, which helps our customers obtain a huge profits while using biomass waste.
What is Charcoal Making Machine?
The charcoal maker machine takes advantages of the agriculture wastes or forestry wastes that are rich in lignin, cellulose, hemicellulose, such as straw, sawdust, rice husk, fruit hush, coconut shell, palm shell, tree bark, logs, etc. In the high-temperature oxygen-free pyrolysis process, the carbon and hydrogen elements in the raw materials are converted into high-calorie mixed combustible gas, charcoal and by-products: wood vinegar and tar.
Raw Materials Available for Charcoal Maker Machine
- All kinds of biomass waste, such as rice husk, sawdust, coconut shells, olive shells, palm shells, bamboo, wood chips, etc.
- Civil sludge, municipal sludge, industrial sludge, etc.
- Municipal solid waste, food waste.
Final Products from Charcoal Machine and Applications
Charcoal:
Daily life: can be produced into BBQ charcoal or be used as fuel to provide heat.
Agriculture: owing to the strong adsorption capacity, it can improve the quality of soil, so as to enhance the grain output.
Industry: charcoal can be further processed into activated carbon; used as construction brick with clay and fuel in steel and iron factories, ceramics and so on.
Wood vinegar:
Anti-insect fungicide;
Pesticide intermediates;
Soil amendment.
Tar:
Basic raw material for smelting bio-diesel.
Combustible gas:
Heat the carbonization furnace for secondary use.
Charcoal Making Machine Video
What is the Process of Making Charcoal? (Charcoal Making Process)
NO.1 CARBONIZATION PROCESS
Biomass materials → pass through belt conveyor → sealed feeding device → fall into the inner tank of high temperature carbonization machine (medium temperature zone) → fall into high temperature zone for “high temperature pyrolysis, syngas volatilization, sulfur release, carbon enrichment” → the process of carbonization finished → three-stage sealed and water-cooling discharging
NO.2 TREATMENT PROCESS OF COMBUSTIBLE GAS
A large amount of syngas (combustible gas) produced in the carbonization process → piped to the first-stage cyclone dust collector for duct removal → the syngas after purification is converted into combustible fuel gas and then introduced into the auxiliary furnace as the heating source (the combustible syngas is ignited with automatic ignition), the hot smoke after heating source utilization → go through the cyclone dust collector for dust removal → hot smoke dust collector for discharging
Cases of Beston Charcoal Making Plant
Charcoal Making Machine for Sale
| Model | BST-J12 | BST-J18 | BST-J40 | BST-30 | BST-50 |
| Input Capacity | 12m³ | 18m³ | 40m³ | 2.5-3t/h | 4.5-5t/h |
| Working Method | Batch | Fully continuous | |||
| Raw Materials | 1. All kinds of biomass waste, such as sawdust, coconut shells, olive shells, palm shells, bamboo, etc. 2. Civil sludge, municipal sludge, industrial sludge, etc. 3. Municipal solid waste, food waste. |
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| Reactor Size | Φ1900mm*L4500mm | Φ1900mm*L6600mm | Φ2800mm*L7100mm | Φ1700mm*L14180mm | Φ2000mm*L14260mm |
| Heating Materials | Diesel, natural gas, LPG, biomass, etc. | ||||
| Energy Consumption | 11kw/h | 13.5kw/h | 18kw/h | 52kw/h | 102kw/h |
| Installation Area Requst (L*W*H) | 10m*4.5m*6m | 11m*4.5m*6m | 12m*4.5m*6m | 30m*15m*8m | 35m*15m*9m |
| Weight | 9T | 11T | 14T | 35T | 49T |
| Operating Pressure | Slight positive pressure | ||||
| Service life | 5-8 years | ||||
Note:
- The processing capacity is based on rice husk materials; different raw materials have different capacities;
- All the parameters are subject to customer’s configuration;
- The dimensions is subject to the site layout.
- All the above types of charcoal making machines are fully continuous, which can realize the synchronization of feeding and discharging.
Unique Charcoal Maker Design from Beston
Security Design
- Three-way sealed design makes the air tightness of the charcoal making equipment safer and more reliable;
- Micro-negative pressure in the charcoal furnace makes the operation of the charcoal making machine safer;
- The end of the carbonization furnace is designed with an explosion-proof device, which is safer;
- The automatic igniter is equipped with a long open flame device to prevent the furnace from bursting;
- The closed air feeding design makes the feeding system safer;
- Thermal linear expansion design to avoid the equipment derailment;
- Multi-point pressure and temperature detection feedback makes the operation safer;
- The usage of the new structure and high-temperature materials in the fire zone makes the operation more reliable;
- The temperature of the casing is below 35℃, which can ensure the safety and the working environment of workers’.
Environmental Protection Design
- The charcoal making machine can recycle a variety of solid wastes and convert them into useful resources, to meet the national environmental protection requirement;
- The tar and wood vinegar generated by the charcoal manufacturing machine is treated with combustion control technology to be safe and environmental friendly;
- The syngas is treated by multiple dust removal devices to meet the standard emission requirement;
- Using diesel or natural gas for heating and preheating is more environmental friendly and more efficient;
- The combustion chamber is designed with ceramic fiber, and the service life is as long as 12 years, to avoid the secondary pollution of the castable;
- The sewage adopts sedimentation technology for repeated using; and the deep utilization of the resources in sedimentation sludge can achieve zero emission.
Energy Saving Design
- Intelligent equipment control and the frequency conversion technology adjustment makes the charcoal making machine more energy-saving;
- Using the discharged hot syngas to dry the materials is more energy-saving and environmental friendly;
- Double drum design and the inner cylinder preheating drying makes the thermal efficiency higher;
- The water resource used in the charcoal production line is reused to save resource;
- After the equipment is in normal operation, it can switch its own combustible gas to replace external fuel heating, and the energy consumption is smaller;
- 3-5 days’ continuous operation makes the equipment more efficient;
- The main and auxiliary furnace design, multi-stage thermal structure makes the charcoal making machines more energy-saving;
- Low-nitrogen combustion design makes the combustion efficiency higher.
Charcoal Making Machine Supplier – Beston Group
As one of the leading charcoal making machine manufacturers and suppliers in the world, Beston is capable of designing, researching and manufacturing high-quality and advanced charcoal maker machines. We have our own research center and a strong data supporting center.
We can determine and customize the machine according to customers’ specific requirement;
Durable material and continuous optimization to improve the technology and the quality;
Professional engineer team will give you guidance for better products and better experience;
Quick response to customers’ question in any time throughout the whole service process.
Charcoal Making Machine Price
The charcoal making machine price is about USD46000-150000.
Note:
1. The price is just an estimated value;
2. The detailed cost is depended on the machine you required;
3. The processing technology and raw material are the main factors to influence the charcoal machine price.
4. We will have irregular discounts, so you can contact us for the latest activity policy.
Economic Analysis Report of BST-10 Charcoal Making Machine
| Land for machine | 20m*12m*6m | ||
| Daily running cost | |||
| Item | Cost per unit | Total | |
| Material | 24t sawdust | 80USD | 1920USD |
| Fuel | 50m³natural gas | 0.45USD | 22.5USD |
| Water | 1.5t water | 0.6USD | 0.9USD |
| Power | 35kw | 0.09USD | 3.15USD |
| Labors | 5 workers | 30USD | 150USD |
| Maintenance | 10USD | 20USD | |
| Depreciation | 10USD | 20USD | |
| Tax | Free from tax for environmental protection project | 0 | |
| Other expenses | 10USD | ||
| Total cost | 2146.55USD | ||
| Daily gross profit | |||
| Charcoal (BBQ) | 8t/d | 680USD | 5440USD |
| Tar | 0.2t/d | ||
| Wood vinegar | 0.5t/d | ||
| Total gross profit | 5440USD | ||
| Pure profit | |||
| Daily profit: 5440-2146.55 | 3293.45USD | ||
| Monthly (25 working days) | 82336.25USD | ||
| Annual (10 months) | 823362.5USD | ||
Note:
1. The data is from Chinese market, so it is just for your reference; you can contact us for detailed report;
2. In the table, we have taken sawdust as raw material.
As one of the strongest biomass charcoal making machine manufacturers in China, Beston doesn’t only aim to manufacture good products for the customers, but also care the customers’ profits and the sustainable development of the planet. For you, it is a great chance to grasp and a real profitable investment you can try. Beston will help you throughout every phase of your business plan. Contact us freely if you want to know more about our machine. Fllow us on Pinterest.
