Charcoal making machine is an excellent solution for sustainable charcoal production. At present, waste biomass has caused a lot of resource waste due to the lack of recycling methods. By converting biomass into charcoal through pyrolysis technology, charcoal machine realizes sustainable recycle of waste biomass. At present, the market demand for charcoal in various industries continues to grow. It has broad application prospects and good commercial value in agriculture, industry and other fields. Therefore, investing in an charcoal machine can not only contribute to the waste biomass management, but also bring considerable income to the recyclers.
BST-50S: Produce 6,000 Tons Biochar & Lock 12,000 Tons CO₂ Annually
Through technical upgrades, BST-50S charcoal making machine has achieved an annual output of 6,000 tons of biochar while locking away 12,000 tons of CO₂. The following two innovations are key to enabling this performance:
Tar Dust Self-Cleaning System
BST-50S charcoal making machine features an advanced tar dust self-cleaning system combined with nitrogen purge system to prevent blockages caused by tar, acidic vapors, and fine biochar dust during prolonged operation. This ensures:
Dual-Barrel Rotary Reactor
Biomass feedstock undergoes gradual processing starting with drying and partial carbonization in the inner barrel, followed by complete carbonization at higher temperatures in the outer barrel. The rotary core design guarantees even heat distribution and efficient thermal transfer.
Charcoal Making Machine: Redefining Waste Biomass Management
Charcoal making machine is a modern equipment used to convert biomass into charcoal through pyrolysis process. During pyrolysis, organic matter such as cellulose, hemicellulose and lignin in biomass decomposes. Subsequently, the process converts biomass into a carbon-rich substance, charcoal. In addition, the process forms useful by-products such as combustible gas, wood vinegar, and tar. This biomass recycling solution offers several advantages:
Minimized Waste Accumulation
Pyrolysis technology achieves a significant reduction in both the weight and volume of waste biomass. This reduces waste accumulation on a large scale, thereby alleviating space occupancy and environmental burden.
Maximized Resource Efficiency
The end products generated from the biomass pyrolysis machine have high utilization & business value. It promotes further resource recycling and economic development.
Green Production Mode
The production line adopts facilities to treat waste gas, wastewater, and residue. This is in line with an environmentally friendly production model and thus achieves sustainability goals.
Models Charcoal Making Machine for Sale
| Model | BST-50 Standard | BST-50S LM | BST-50S HM | BST-50S MAX | BST-06 Standard | BST-06MAX |
|---|---|---|---|---|---|---|
| Time to Market | 2015 | 2022 | 2022 | 2022 | 2025 | 2025 |
| Operating Mode | Continuous | Continuous | Continuous | Continuous | Continuous | Continuous |
| Application | Commercial Scale | Commercial Scale | Commercial Scale | Commercial Scale | Testing | Testing |
| Dust Removal System | Standard | Advanced | Advanced | Advanced | Standard | Advanced |
| Feeding Capacity | 10-15m³/h | 10-15m³/h | 10-15m³/h | 10-15m³/h | 100-300KG/H | 100-300KG/H |
| Biochar Discharge Temperature | 45℃ | 45℃ | 45℃ | 45℃ | 45℃ | 45℃ |
| Puro.earth Authentication Model | × | √ | √ | √ | × | |
| Maximum Pyrolysis temperature | 650℃ | 650℃ | 650℃ | 850℃ | 650℃ | |
| Service Life | 5-8 years | 5-8 years | 5-8 years | 8-10 years | 5-8 years | |
| Annual Operating Time | 7200 hours | 7200 hours | 7200 hours | 7200 hours | 8000 hours | |
| Land Space Required (L*W*H*m) | 35m×15m×8m | 65m×15m×8m | 65m×15m×8m | 65m×15m×8m | 25m*18m*6m | |
| Total Power (KW) | 201.25kW | 453.35kW | 505.35kW | 505.35kW | 129.79 | 162.79 |
| Cooling Method | Recycling cooling Water | Industrial chiller | Industrial chiller | Industrial chiller | Recycling cooling Water | Industrial chiller |
| Installation Period (Calendar Days) | 50 | 70 | 70 | 70 | 45 | 50 |
Beston Charcoal Machine Has Passed puro.earth Technology Vetting
Our BST-50S carbonization equipment is now vetted by puro.earth technology. Therefore, carbon sequestration projects using this equipment can apply for carbon removal credits (CORCs). As a result, this model equipment investors can enter the global carbon trading market. Here are the core values that the vetting brings to you:
- Access to Global CDR Market: BST-50S produces high-quality biochar that meets Puro standards. Carbon credits can be sold to international buyers.
- Efficient Combustion: Cutting-edge combustion technology ensures complete combustion of pyrolysis gases (CH₄ emissions < 0.1% of carbon sequestration).
- Certified Biochar Quality: H/Corg ratio < 0.7, in line with the European Biochar Certification (EBC) soil application standards.
- Full-process Waste Management: Professional facilities safely dispose of solid/liquid/gas waste and meet emission standards.
From Land to Factory: Various Biomass Sources for Making Charcoal
Biomass from various industries can serve as valuable raw material for charcoal production. The high-quality charcoal and by-products produced by this biochar equipment bring considerable value to various industries. The following are common sources of biomass:
Forestry&Wood Processing
Food Processing
Agricultural Cultivation & Processing
Palm Plantation & Processing
Forestry&Wood Processing
- Forest Management Waste: branches, logs, bark, etc.
- Wood Processing Waste: sawdust, wood chips, scrap wood products etc.
- Bamboo Processing Waste: bamboo poles, bamboo knots, etc.
Food Processing
- Fruit Shells: coconut shells, coffee husks, olive shell etc.
- Fruit Residues: sugarcane bagasse, grape pomace, etc.
Agricultural Cultivation & Processing
- Cultivation Waste: wheat straw, corn stalks, jute sticks, etc.
- Processing Waste: rice husks, etc.
Palm Plantation & Processing
- Plantation Waste: empty fruit bunches.
- Processing Waste: palm kernel shells.
Charcoal Production Process: A Step-by-Step Guide
01Raw Material Pretreatment
- Equipment Involved: dryer, crusher;
- Process: improve charcoal maker’s efficiency by increasing the reaction contact area and reducing the heat consumption of the reaction;
- End Product Form: biomass with a size of 20mm (5-8mm is optimal) and moisture content of 15%.
02Biomass Pyrolysis
- Equipment Involved: burner, carbonization furnace;
- Process: Under high temperature and micro-oxygen environment, release moisture and volatile matter to form biogas, leaving carbonaceous residue: charcoal. Its excellent quality can meet the biochar standard.
- End Product Form: high-temperature charcoal, original biogas.
03Combustible Gas Recovery
- Equipment Involved: water seal, cyclone dust collector;
- Process: Purify the impurities in the biogas so that it can be used as combustible gas to provide energy for the charcoal making machine;
- End Product Form: clean combustible gas.
04Charcoal Collection
- Equipment Involved: water-cooled screw conveyor;
- Process: Quickly cool down the charcoal to achieve efficient and safe collection;
- End Product Form: high-quality charcoal.
05Charcoal Briquette Production
- Equipment Involved: charcoal briquette making machine
- Process: Crush, bind, stir, and press charcoal into various shapes of charcoal briquettes to suit different uses.
- End Product Form: charcoal briquette, charcoal cube, charcoal rod, charcoal flake, etc.
Explore Biomass Potential: Charcoal’s Diverse Use
Energy Industry
- Fuel for Industrial Facilities: Charcoal is widely used in industrial boilers and drying equipment. It has high energy content and low smoke emissions, providing stable heat for industries that need high temperatures, like ceramics and food processing.
- Metal Smelting Reducer: In metal smelting (e.g., iron and steel production), charcoal is used as a reducing agent. It helps extract pure metals by reducing metal oxides at high temperatures. This reduces reliance on traditional coke and lowers carbon emissions.
Agriculture and Forestry
- Soil Additive for Farmland: Charcoal, ground into biochar, can improve soil structure, enhance water and nutrient retention, neutralize acidic soil, and boost crop growth.
- Forest Soil Improvement: Charcoal can be applied to degraded or poor forest land. It increases organic matter, promotes microbial activity, and helps restore the ecosystem, especially in areas affected by fire or deforestation.
Animal Husbandry
- Feed Additive: Charcoal powder is added to animal feed to absorb toxins and harmful gases in the gut. It improves digestion, boosts immunity, and supports healthy growth in livestock such as chickens and pigs.
- Bedding Material: Charcoal fragments mixed with bedding material have high moisture absorption, antibacterial, and deodorizing properties. This keeps livestock pens dry, reduces ammonia emissions, and prevents disease spread, improving animal welfare.
Charcoal Product Processing Industry
- Processed into BBQ Charcoal: Charcoal is compressed into smokeless, high-efficiency BBQ charcoal. It is widely used for family barbecues, outdoor cooking, and in the food service industry. It is both environmentally friendly and convenient.
- Processed into Hookah Charcoal: Special techniques are used to make fast-lighting, long-burning hookah charcoal. This caters to the Middle Eastern and global hookah markets, meeting the demand for smokeless, odorless, and high-energy charcoal.
Application Scenarios of Beston Charcoal Making Machine
Sustainable Waste Biomass Management Solution
- Closed-loop Resource Utilization: Some industries such as wood processing, food processing and agricultural planting can recycle biomass through charcoal equipment. The machine not only reduces waste disposal burdens. Meanwhile, charcoal and combustible gas can be used for internal energy needs. It forms a closed-loop resource utilization model for these industries.
- Expand Product System: Biomass charcoal can be used for high-demand products such as organic fertilizer, barbecue charcoal, hookah charcoal and activated carbon. After investing in green charcoal machines, investor can sell charcoal to related industries. This not only expands product lines but also opens up new markets and profit channels.
Carbon Dioxide Removal Solution
- Durable Carbon Sequestration: Biochar has a very stable carbon structure in the soil. Therefore, the application of biochar to the soil not only has an improvement effect, but also can fix carbon. In addition, due to the durability of biochar in storing carbon, its carbon fixation effect can last for hundreds of years. Thus, this achieves long-term and stable carbon sequestration.
- Carbon Credit Acquisition: The production of biochar and its carbon removal applications can earn carbon credits. Carbon credits can be used to offset the carbon footprint of various production activities. These carbon credits can also be traded through carbon markets. This promotes the achievement of global carbon neutrality goals.
Alternative Fuels Production Solution
- Industrial Fuel: Industrial production usually consumes a lot of fossil fuels. In comparison, charcoal comes from renewable biomass. Therefore, charcoal manufacturing plants have a sustainable supply of raw materials. In addition, charcoal produces high heat while emitting less harmful gases when burned. This improves industrial production efficiency and reduces environmental pollution.
- Household & Commercial Fuel: Machine-produced charcoal briquettes, such as barbecue charcoal and hookah charcoal have excellent unique flavor, stable burning characteristics and less health impact. Therefore, charcoal is highly favored by consumers for household and commercial purposes. Therefore, charcoal is a competitive option among alternative fuels.
Unique Charcoal Making Machine Design from Beston
Security Design
- Explosion-proof Design: There is an explosion-proof water seal at the combustible gas pipeline, and an explosion-proof hole is set at the end of the main furnace.
- Sealing Design: The seal adopts a multi-level, multi-point sealing structure. The seal is constructed of a variety of materials, including graphite blocks, sealing cloth and fish scales.
- Danger Warning Design: The PLC cabinet is equipped with an alarm device. If there is a fault in the electrical part of the equipment during charcoal manufacturing process, there will be an alarm.
Environmental Protection Design
- Gas Treatment: Combustible gas produced by automatic charcoal maker is treated with multiple dust removal devices before use. The waste gas generated by charcoal making process is treated with dust removal, cooling, and desulfurization.
- Reduce Fossil Fuel Use: Diesel and natural gas are only used to preheat the main furnace. The rest energy supply of the charcoal processing machine runs on combustible gas. This can reduce emissions from the combustion of fossil fuels.
- Wastewater Treatment: Wastewater is repeatedly used through three-stage sedimentation technology. The precipitated sludge is further utilized by carbonization treatment.
Energy Saving Design
- Frequency Conversion Control: The driving mechanism of the main furnace and the combustible gas induced draft device both use frequency conversion technology. Users can adjust the appropriate operating parameters according to material characteristics, ambient temperature, heating temperature, processing volume, etc. By creating the best reaction conditions, the reaction efficiency can be improved.
- Double Return Heating Structure: The main machine adopts an inner and outer double-layer cylinder double return heating structure. The outer layer deeply heats the material, and the inner layer uses waste heat to dry the material. This structure ensures that the material does not come into contact with the flue gas and is not polluted by hot air. Compared with the single-layer external heating structure, the heat utilization rate is more than doubled.
Intelligent Design
- PLC Control: PLC control system can realize the automatic control and data monitoring of the charcoal machine. It includes various links such as feeding, temperature control, exhaust and discharging. Automatic control can reduce human intervention, reduce operating errors and improve charcoal production line’s efficiency.
- IoT Control: Internet of Things system (optional) can realize real-time remote online monitoring of equipment operation. Customers can set the warning values and warning strategies of different parameters according to the attributes of each monitoring data. After the warning strategy is triggered, customers can view the fault information of their own equipment.
Driving ESG Impact: The Role of Charcoal Making Machine
With the increasing global attention to sustainable development, charcoal making projects are becoming an eye-catching field. As a key equipment for biomass energy, charcoal maker for sale not only brings considerable economic returns to investors. More importantly, the machine contains positive impacts on the environment, society and governance (ESG), providing investors with a sustainable business opportunity.
Environment
The technological innovation of Beston charcoal making machine has brought new development prospects to the charcoal making industry. Traditional charcoal making methods often produce a lot of waste and pollutants. Beston’s modern machine uses efficient and clean production processes. While minimizing energy consumption and emissions, it also meets today’s urgent needs for a low-carbon economy.
Society
Investment in biochar pyrolysis machine can promote local economic growth:
- By actively cooperating with local communities, the project will create local jobs and improve the income level of social residents.
- The operation of the project will also promote the development of related industrial chains, such as agriculture, manufacturing, etc.
- Successful operation of the project can activate the local economy and attract more investment and resources to flow into the local area.
Governance
Governance is critical to the operation of charcoal maker projects. Investors can only ensure the stability of investment projects by cooperating with companies with good governance practices. As a leading charcoal manufacturing solution provider in the industry, Beston Group assists customers in assessing their operating qualifications and developing project operation teams. It lays the foundation for the governance structure and management mechanism of investor’s project.
Charcoal Making Machine Supplier – Beston Group
As one of the leading charcoal making machine manufacturers and suppliers in the world, Beston Group Co., Ltd. is capable of designing, researching and manufacturing high-quality and advanced charcoal maker machine. We have our own research center and a strong data supporting center.
We can determine and customize the machine according to customers’ specific requirement;
Durable material and continuous optimization to improve the technology and the quality;
Professional engineer team will give you guidance for better products and better experience;
Quick response to customers’ question in any time throughout the whole service process.
Get Reasonable Charcoal Making Machine Price from Beston Group
For customers, how to buy a suitable machine at a reasonable price is very important. This is exactly what we can offer our customers. Beston Group is a specialist in customised solutions for charcoal production. We will match different processes and models to you according to your processing capacity needs:
- For model BST-06, the price starts at 340000USD;
- For model BST-50, the price starts at 698500USD;
Note:
- The price is just an estimated value for your reference;
- The specific cost depends on the type of charcoal production equipment and configuration you choose;
- If you have customized requirements for certain accessories or the overall appearance, it also affects the charcoal machine price.
Beston Group Brings Charcoal Production Solutions Worldwide
Beston Group is not only committed to manufacturing high-quality charcoal making machine. We also cares about the long-term sustainable development of customer projects. From equipment manufacturing to formal production, Beston Group provides technical assistance to customers in every link. Therefore, we have successfully assisted customers around the world to establish their charcoal production projects. Below are the successful cases of Beston Group worldwide for your reference. You can learn more information about these projects on LinkedIn.
Starting Your Business Here!
Charcoal making machine is currently a hot investment choice. The machine offers both sustainability and profitability. Investors not only can earn good incomes through charcoal production, but they can also contribute to environmental protection by reducing carbon footprint. This win-win situation undoubtedly makes charcoal machine a wise choice for future investment. If you want more information about biomass recycling solutions, feel free to contact us today!