With the increasing demand for application scenarios of biochar making machine, Beston Group has newly launched the latest mobile biochar machine for sale, to better solve customers’ problems and support customers in an all-round way. Please go on reading to learn more about the equipment.
What is Mobile Biochar Machine?
Mobile biochar machine refers to a portable biochar making machine mounted on skids. The machine has integrated the functional components of charcoal making machine on an integral base, which is an integrated mini biochar machine that can be installed and moved as a whole.
The mobile biochar machine can be also called: skid-mounted biochar machine, skid-mounted charcoal making machine, portable biochar maker machine, mobile biochar unit, truck mounted biochar machine, containerised biochar machine, mini biochar machine, etc.
Application of Mobile Biochar Unit
– To process the following raw materials:
- Biomass waste: such as rice husk, coconut shells, palm kernel shell, bamboo, wood chips, sawdust, olive husk, coffee husk, fruit husk, hazelnut husk, oak, jute stalks, sugarcane bagass, peanut husk, sunflower stalks, plant straw, peach pit, etc.
- Sludge: such as municipal sludge, river sludge, industrial sludge;
- Domestic waste: Municipal domestic waste.
– To produce the following end products:
- Can be produced into BBQ charcoal/hookah charcoal to be sold directly;
- Used as fuel to provide heat in boiler factory, cement factory, glass factory, steel factory, etc.;
- Improve the quality of soil to enhance the grain output as its strong adsorption capacity;
- Can be further processed into activated carbon to be sold at a higher price or applied in more industries;
- Used as construction brick with clay and fuel in steel and iron factories, ceramics and so on.
- Anti-insect fungicide to protect crops;
- Pesticide intermediates to kill pests;
- Soil amendment to improve the quality of soil.
- Basic raw material for smelting bio-diesel.
- Heat the carbonization furnace for secondary use.
– To apply in the following industries and scenarios:
- Fuel alternative solution for industry plants;
- Carbon sequestration and emission reduction;
- Soil remediation and improvement;
- Sewage sludge reduction management;
- Agricultural and forestry waste recycling;
- Biomass charcoal production for steel mills/silicon plants;
- Industrial hookah charcoal/barbecue charcoal production.
How Does Mobile Biochar Machine Work?
The whole biochar production process is divided into 3 stages. You can read about the details in the following paragraphs or click the image to have a look at the operation flow chart.
In the drying stage (inner barrel), the temperature is around 150℃. The external and internal moisture of the raw materials are evaporated by the heat supplied from the outside, and the shape of the raw materials does not change at the same time.
In the endothermic pyrolysis stage at 220-270℃, the raw materials begin to decompose and release gaseous products (such as CQ, CO2, H2S, etc.). The chemical composition of the raw materials begin to change, and the temperature at which different materials begin to pyrolyze is different. Materials with a low degree of deterioration also start at a lower temperature for pyrolysis.
The temperature in the carbonization stage us 270-440℃, and the reaction is mainly polycondensation and thermal decomposition in the portable biochar kiln. A large amount of volatiles are precipitated from the raw materials, and almost all products such as methanol, and ethylene precipitated in the carbonization process are produced in this stage.
Features And Advantages of Beston Skid-mounted Charcoal Machine
|Technology||The mobile biochar machine has adopted mature carbonization process, which has high stability and reliability, and can work continuously for 72-100 hours.|
|Raw material||The particle size of the material is less than 2cm and the moisture content is less than 15%, which has a certain selectivity.|
|Appearance and Structure Design||The whole portable biochar maker has compact structure, convenient hoisting and low transportation cost (standard configuration - a high cabinet for transportation) as well as smaller occupied area.|
|Quality||The whole mobile biochar making process implements the IPD process card inspection record and save, with strong controllability and accurate traceability.|
|Installation||The whole portable biochar machine does not need special foundation for skid installation. The pump valve, pipeline, instrument and control circuit in the machine have been planned and installed at the factory. The installation is simple and fast, and the cost is low. The installation period is 3-5 working days.|
|Operation||The mobile biochar equipment has good energy saving and emission reduction effect, high degree of automation and low operating cost. The full load power of the whole machine is 37kw, the actual operation is about 60% of the full load, and the operating power is low; the heating heat exchanger is installed, and the thermal efficiency is increased by 5% to 10%.|
|Manipulate||The modular design, user-friendly configuration, continuous working method, high degree of automation, temperature and pressure sensor feedback in each key part lead to simple, safe and reliable operation.|
|Maintenance||The seal is automatically tensioned and adjusted, and the service life is long; the key parts are provided with inspection holes, which are convenient for maintenance; the pipe valve is connected by segmented flanges, and the length of each segment is not more than 1m, which is easy to disassemble and assemble; the flange seal adopts metal graphite gasket, which can be repeated repeatedly. Disassembled and reused many times for easy maintenance.|
|Service Life||Adjust the fire according to the temperature control feedback; set the heating horizontal plate to increase the thermal strength and reduce the thermal deformation; thus, the service life can reach 5-8 years.|
|After-sales Service||The entire biochar production equipment is produced in strict accordance with the drawings and is inspected and recorded according to the IPD process card. The standards and drawings records used for each order are backed up and saved. Customers can directly call up the corresponding drawings and standards when replacing parts, and the after-sales accuracy is high. According to the specific situation and guide at the first time.|
Parameter And Price of Beston Mobile Biochar Machine for Sale
Beston mobile biochar machine price starts at $46000. We do not pursue the lowest price, but we pursue the highest cost performance. Please contact us for the latest detailed quote. Or you can follow Beston on Youtube to see more videos.
|Model||BST-05 Pro (skid-mounted)|
|Input Capacity||0.3-0.5m³/h (300kg/h)|
|Land for Equipment (L*W*H, Standard Configuration)||10m*8m*3.9m|
|Weight (Standard Configuration)||15T|
|Energy Consumption (Standard Configuration)||31kw/h|
|Working Method||Fully continuous|
|Feeding Requirement||Size: ≤20mm; moisture: ≤15%; strong liquidity|
|Structure||Double barrel single hearth|
|Control Method||Automatic control|
|Pressure||Micro negative pressure|
|Heating Material||Diesel, natural gas, heavy oil, biomas, etc.|
|Heating Method||Direct heating|
|Condenser||Circulating water cooling|
|Rotation Method||External gear rotation|