To meet the needs of various biochar production, Beston Group launched an innovative product: mobile biochar machine. At a very cost-effective price, this machine can meet both automation and small-scale production. In addition, the mobility and special skid-mounted structure make this machine suitable for more biochar production scenarios. Read on to learn more about skid-mounted biochar machine.
What is Mobile Biochar Machine
Mobile biochar machine adopts skid-mounted structure. This type of biochar equipment is usually integrated on a standardized skid-mounted frame. This makes it easy to transport, install and operation as a whole. In addition, this machine adopts modular design. Each module, such as reactor, biochar discharger, tail gas treatment system can be debugged and maintained separately. For recyclers who prefer small-scale automated production, such a portable biochar maker is the best investment choice.
Components of Portable Biochar Kiln
A Side
B Side
Parameter Beston Mobile Biochar Machine for Sale
| Model | BST-05 Pro (skid-mounted) |
|---|---|
| Input Capacity | 0.3-0.5m³/h |
| Reactor Size | φ830mm*L5500mm |
| Land for Equipment (L*W*H, Standard Configuration) | 10m*8m*3.9m |
| Weight (Standard Configuration) | 15T |
| Energy Consumption (Standard Configuration) | 31kw/h |
| Working Method | Fully continuous |
| Feeding Requirement | Size: ≤20mm; moisture: ≤15%; strong liquidity |
| Structure | Double barrel single hearth |
| Speed | 1-9RPM |
| Control Method | PLC control |
| Pressure | Micro negative pressure |
| Reactor Material | Q245R |
| Heating Material | Diesel, natural gas, heavy oil, biomas, etc. |
| Heating Method | Direct heating |
| Noise (dB) | ≤80 |
| Condenser | Circulating water cooling |
| Rotation Method | External gear rotation |
Application of Mobile Biochar Unit
To process the following raw materials:
- Forestry & wood processing waste: forest management waste, such as branches, trunks, logs, etc. Wood processing residues, such as wood chips, sawdust, shavings, etc.
- Food processing waste: fruit shells, such as coconut shells, palm kerel shells, almond shells, etc. Fruit residues, such as sugarcane bagasse, grape residues, etc.
- Agricultural planting waste: such as rice husks, straw, jute stalks, corn stalks, etc.
To produce the following end products:
- Can be produced into BBQ charcoal/hookah charcoal to be sold directly;
- Used as fuel to provide heat in boiler factory, cement factory, glass factory, steel factory, etc.;
- Improve the quality of soil to enhance the grain output as its strong adsorption capacity;
- Used as feed additive, it improves livestock digestive system and promotes growth;
- Used as construction brick with clay and fuel in steel and iron factories, ceramics and so on.
- Anti-insect fungicide to protect crops;
- Pesticide intermediates to kill pests;
- Soil amendment to improve the quality of soil.
- Basic raw material for smelting bio-diesel.
- Heat the charcoal machine for secondary use.
How Does Mobile Biochar Machine Work?
01Raw Material Feeding
The biomass must meet the following feeding requirements:
- Moisture content is less than 15%
- Size is within 20mm
The high-angle belt conveyor transports the biomass that meets the feeding requirements to the spiral feeding system. Then, the biomass enters the biochar reactor.
02Biochar Formation
In the process of biochar formation, biomass goes through the following three stages:
- Drying: temperature about 150℃. The external and internal moisture of the raw material evaporates.
- Endothermic Pyrolysis: temperature 220-270℃. The raw material begins to thermally decompose and release gas products (such as CO, CO2, H2S, etc.).
- Carbonization: temperature 270-440℃, polymerization and thermal decomposition occur, and a large amount of volatiles (such as methanol, ethylene) precipitate from the raw material.
After the various components are separated from the biomass, a stable carbon residue is formed: biochar.
03Combustible Gas Recovery
04Biochar Collection
Expansion Configuration Scheme Skid-mounted Biochar Machine
Due to the flexible structure of mobile biochar machine, the machine can adapt to a variety of production line expansion plans. Beston Group can provide corresponding equipment to improve production efficiency and product value.
Biomass Pretreatment System
The system includes crusher and dryer. Crusher breaks large biomass pieces into small particles. This ensures the size and fluidity meet the best feeding standards. Dryer reduces the moisture content of in biomass raw. This ensures the machine has higher thermal efficiency and high-quality biochar output through the pyrolysis process.
Molding System
This system mainly includes a charcoal briquette machine. Through processes such as adding adhesives, mixing, rolling, and molding, biochar is converted into biochar blocks of a specific shape. This is not only convenient for storage and transportation, but also can meet more applicable scenarios, such as cooking, hookah smoking, etc.
Features & Advantages of Beston Mobile Biochar Machine
Convenient Transport & Installation
Reliable Machine Design
Precise Maintenance Mode
- Compact structure occupies small area, which is easy to hoist and load.
- Standard configuration only requires 1 transport high cabinet, which has low transport cost.
- Skid-mounted structure doesn’t require a special foundation, which reduces installation cost.
- Pumps, valves, pipelines, instruments and control lines are installed in advance, which reduces installation cycle.
- Pipes and valves use flange connections under 1m in length, which is convenient for assembly.
- Flange seal uses metal graphite gasket, which can be disassembled and reused many times. Seal parts are automatically tensioned and adjusted to ensure stable and long-term sealing.
- All key parts have inspection holes and temperature & pressure sensor feedback. According to temperature control feedback, machine adjusts firepower.
- Reaction area adopts heating horizontal plate. It increases thermal strength and reduces thermal deformation.
- Mobile biochar maker for sale operates at a low power of 22 kW heating with a heat exchanger. It increases thermal efficiency by 5%-10%.
- Mobile biochar unit’s manufacturing process follows IPD process card record keeping, which is highly controllable and traceable.
- Each machine’s standards and drawings are backed up. Customers can access corresponding backups directly for maintenance when replacing parts.
- When equipment requires repair, after-sales Team provides immediate online guidance based on specific circumstances. Additionally, engineers can provide on-site technical support.
Investment Scenarios for Mobile Biochar Machine
Beston portable biochar machine is flexible, efficient and cost-effective. Therefore, the machine provides adaptable solutions to meet various production needs. Investors can produce biochar sustainably and reliably in different operating environments. The following are some common investment scenarios:
Small-scale Production
This type of production scale is usually limited by the production area due to limited resources or small market demand. In this case, skid-mounted equipment can help producers flexibly respond to production needs while controlling costs.
Multi-regional Production
Due to climate, geographical location, etc., this type of project requires site location adjustment. The skid-mounted biochar machine is designed to be easy to disassemble and transport. This can reduce the time and cost of reinstalling the equipment.
Trial Production
Customers can use the mobile biochar machine for small-scale trial production. After verifying the feasibility, decide whether to invest in larger-scale equipment. This gradual expansion strategy helps reduce the initial investment risk.
Global Cases of Beston Portable Biochar Maker
Due to the excellent machine quality and comprehensive after-sales service, Beston mobile biochar machine is exported all over the world. Beston Group help customers in various regions to provide waste biomass recycling solutions, including wood, coconut shells, rice husks, straw, etc. In addition, the long-term and stable progress of the project has made many customers want to expand their production scale and continue to cooperate with us. The following are successful cases for your reference.
Start Your Biochar Production Business with Beston Group
With Beston Group’s advanced mobile biochar machine, you can easily start a biochar production business. Turning waste into valuable resources can help your environmental protection business and reap rich rewards. We provide you with a full range of services and support to help you successfully establish and operate a biochar production line. Follow us on Facebook to get the latest information on biochar production.