Carbonization machine has the technology of converting waste into charcoal. It is a popular method for recycling waste now. This equipment has an environmental-friendly process and energy-saving design. Beston Group is the manufacturer of this machine. We offer different kinds of drawings, solutions, and installation guidance to customers.
Solve Waste Disposal Problems with a Carbonization Machine
Now, every country still has a large amount of biomass waste that has not been reused. There is no harmless treatment for sludge. But, Beston carbonization furnace can help with this. And, it allows customers to profit from the business. The carbonization of biomass is a high-temperature and airtight process. After this process, customers can get high-quality biochar. Therefore, charcoal production equipment is an effective way to deal with biomass and organic waste.
Smooth Running Video of Beston Carbonization Plant in India
Here is a case in India. BST-05pro model carbonizes 0.3-0.5m³ of peanut shell, cotton stalk, and juli flora chips per hour. The final product is charcoal. It is applied to an alternative fuel. Please see the running video.
Specifications of Beston Carbonizer Machine for Sale
| Model | BST-J12 | BST-J18 | BST-J40 | BST-05 Pro (skid-mounted) | BST-10 | BST-30 | BST-50 |
|---|---|---|---|---|---|---|---|
| Input Capacity | 12m³/batch | 18m³/batch | 40m³/batch | 0.3-0.5m³/h | 2-4m³/h | 7-9m³/h | 10-15m³/h |
| Reactor Size | φ1900mm*L4500mm | φ1900mm*L6600mm | φ2800mm*L7100mm | φ830mm*L5500mm | φ1300mm*L14051mm | φ1700mm*L14180mm | φ2000mm*L14260mm |
| Land for Equipment (L*W*H, Standard Configuration) | 9m*6m*6m | 12m*6m*7m | 15m*18m*7m | 10m*8m*3.9m | 29m*15m*5m | 30m*15m*8m | 35m*18m*9m |
| Weight (Standard Configuration) | 18T | 22T | 34T | 15T | 32T | 35T | 49T |
| Energy Consumption (Standard Configuration) | 11kw/h | 13.5kw/h | 25kw/h | 31kw/h | 34.7kw/h | 61.5kw/h | 116kw/h |
| Working Method | Batch | Fully continuous | |||||
| Feeding Requirement | / | Size: ≤20mm; moisture: ≤15%; strong liquidity | |||||
| Structure | Horizontal rotation | Double barrel single hearth | Double barrel double hearth | ||||
| Speed | 0-2RPM | 1-9RPM | |||||
| Control Method | Control by buttons | PLC control | |||||
| Reactor Material | Q245R | Q245+310S | |||||
| Pressure | Micro negative pressure | ||||||
| Heating Material | Diesel, natural gas, heavy oil, biomas, etc. | ||||||
| Heating Method | Direct heating | ||||||
| Noise (dB) | ≤80 | ||||||
| Condenser | Circulating water cooling | ||||||
| Rotation Method | External gear rotation | ||||||
Choose Suitable Types of Beston Carbonizing Making Machines for Sale
Beston carbonizing machines are innovative equipment that transforms organic waste into charcoal. There are three main types. These types include skid-mounted type, batch type, and continuous carbonizing machines. Each type has unique features and applications.
| Type | Skid-mounted (Mobile) | Batch | Continuous |
| Hot Features | Skid-mounted biochar machine is a compact and versatile option for small-scale charcoal production. Its mobility allows it to be set up in remote areas. | Its batch-processing system allows for efficient charcoal production in a controlled way. Once a batch is complete, the machine can be emptied and reloaded with new material. | It is designed for high-capacity charcoal production. The continuous type is highly automated, including continuous feeding and discharging. It helps to reduce the need for human intervention and increase production efficiency. |
| Raw Materials | A wide range of materials | ||
| Suitable Investment Group | This type is designed for startups and small businesses that want to produce high-quality charcoal. | It is ideal for businesses that need to produce charcoal in larger quantities without continuous process. | Its size and high automation level make it a preferred option for large-scale charcoal manufacturers. They need to produce high volumes of charcoal quickly and consistently. |
Raw Materials for Beston Carbonization Technology
To produce biochar, it is essential to have abundant and cost-effective raw materials. In recent years, there has been a growing interest in using various waste materials as raw materials for carbonization. To conclude, These raw materials contain agriculture waste, forestry waste, nutshell waste, and sewage sludge waste.
- Agriculture waste: corn stalks, wheat straw, rice husks, bagasse sugarcane, bean stalks, animal manure, etc.
- Forestry waste: sawdust and wood chips, bamboo, branches, leaves, etc.
- Nutshell waste: coconut shells, peanut shells, hazelnut shells, olive shells, coffee shells, etc.
- Sewage sludge waste: river sludge, municipal sludge, etc.
What are the Products of Carbonization?
The main product of carbonization is charcoal/biochar, wood tar, wood vinegar, and combustible gas. They have numerous uses in agriculture, horticulture, and metallurgy.
- Biochar can be used as a soil amendment to improve soil structure, water retention, and nutrient availability; Charcoal can be used as a fuel source for cooking and heating, like cement plant, shisha, BBQ, etc.; Charcoal can be used in animal husbandry for feeding and environmental management; It can be used for carbon sink and carbon credit.
- Wood vinegar is known as pyroligneous acid. It has numerous uses in agriculture, horticulture, and forestry. Wood vinegar can be used as a natural pesticide and insect repellent, as well as a soil conditioner to improve plant growth and health. It can also be used to control odors and improve water quality.
- Wood tar has numerous uses in the manufacturing industry. It can be used as a sealant and adhesive in construction, as well as a preservative for wood and leather products.
- The combustible gas can be used in industrial and residential filed. In the industrial sector, combustible gas can be used as a fuel for high-temperature carbonization kilns, as well as for powering turbines and generators for electricity production. In the residential sector, combustible gas can be used as a fuel source for cooking and heating.
What is Carbonization Process?
Carbonization is a process that involves heating organic materials in the absence of oxygen to produce valuable products. The carbonization process typically includes several stages, for example, pretreatment, feeding, carbonization, discharging, and de-dusting process.
- The pretreatment process involves preparing the organic materials for carbonization. This may include crushing and drying the materials to ensure that they are suitable for the carbonization process.
- Then, the feeding process involves introducing the prepared organic materials into the carbonization stove. This is typically done by an automated or manual feeding system so that to ensure a consistent flow of materials into the machine without extra oxygen.
- Once the materials are inside the carbonization reactor, the biochar making process begins. This involves heating the reactor to a high temperature in the absence of oxygen. After heating, this causes the organic material to decompose and produce valuable products such as charcoal/biochar, wood tar, wood vinegar, and combustible gas.
- The discharging process involves removing the final products from the carbonization machine. This is typically done by using a water-cooling discharge system.
- Finally, the de-dusting process involves removing any impurities from the final emission smoke. This is typically done by using a de-dusting system. This system uses filters and other techniques to ensure that the emission smoke is clean.
Beston Carbonization Equipment Exported to the World
Beston Group is a leading manufacturer of charcoal manufacturing plants with a global presence. So far, Beston Group has completed numerous successful projects in 30+ countries around the world, for example, South Africa, Finland, Thailand, Belarus, India, Indonesia, France, Croatia, Serbia, Colombia, Mexico, the United States, Turkey, United Arab Emirates, Chile, Malaysia, Ghana, Venezuela, etc. These projects have been instrumental in promoting sustainable waste management practices and reducing greenhouse gas emissions. Let’s take a look at some of Beston carbonization equipment projects in these countries.
Why Do Customers Invest in Biomass Carbonization Machines?
Investing in a Beston biomass carbonization plant can bring numerous benefits to your business, ranging from safety to environmental protection. Here are the top 4 reasons why customers consider investing in a Beston carbonization plant today.
- Safety design: Beston carbonization machines are designed with safety in mind. A micro-negative pressure system prevents oxygen from entering the carbonization chamber. This design reduces the risk of fire and explosion. Additionally, Beston machines come equipped with explosion-proof holes, an alarm device, and explosion-proof water seals to further enhance safety.
- Energy saving and environmental protection: Beston carboniser machines are highly energy-efficient. They have a high thermal efficiency so as to minimize energy waste. These machines also feature a combustible gas recycling system. This system recycles the gas generated during the carbonization process. This design further reduces energy consumption. Beston carbonization machines are also environmentally friendly. These machines have low gas emissions.
- IOT system selection: Beston carbonization equipment features an IOT system that enables remote monitoring, data collection, and fault warning. This system also allows you to keep track of Beston machine’s performance and troubleshoot any issues in real-time. Finally, this design improves efficiency and reduces downtime.
- Complete technical information: Beston provides complete technical information for Beston charcoal carbonization machines, for example, layout drawing, foundation drawing, installation drawing, PID drawing, and circuit drawing, etc. This information ensures that customers have all the necessary information to install and operate their machines efficiently. Moreover, this service reduces the risk of errors and downtime.
What are Ranges of Beston Carbonization Machine Prices?
Biomass carbonization equipment is becoming increasingly popular due to its ability to convert organic waste into high-quality charcoal. They are available in different types. The price of each type varies depending on their specifications and features.
| Types | Price |
| Batch type | It costs over $30,500. So, this type of biochar equipment is ideal for small to medium-scale businesses that generate a moderate amount of waste. |
| Skid-mounted type | It is slightly more expensive and costs over $61,500. Consequently, this machine is designed for businesses that require a higher level of mobility and flexibility in their operations. |
| Continuous type | This machine costs over $125,000. Therefore, it is designed to process large volumes of waste at a high automation level. |
Cooperate with Beston Group for Sustainable Carbonization Making Business
Collaborating with Beston Group for carbonization business is a worthy investment. This cooperation can lead to sustainable and profitable results. Beston’s high-quality carbonization machines are designed to efficiently produce charcoal/biochar from various waste biomass. It reduces harmful carbon emissions and promotes a circular economy. By partnering with Beston Group, businesses can contribute to a greener future while also increasing customers’ revenue streams. If you are interested in this environmental-friendly business, contact Beston Group now!