Carbonization machine has become a popular method for recycling biomass waste now. Devoted to related research and development for years, Beston Group manufactures and exports this advanced equipment globally. Contact us today for customized drawings, comprehensive solutions, and expert service. Together, we can transform waste into a valuable resource!
What Is A Carbonization Machine?
A carbonizer machine is a piece of industrial biochar production equipment designed to convert organic biomass, into biochar/charcoal. This process involves heating biomass in a low-oxygen environment, typically at high temperatures (380°C to 450°C), causing them to break down into solid biochar, gases, and liquids. The process helps to remove moisture, volatile substances, and other impurities from the biomass material.
What is The Carbonization Process?
Carbonization is a process that involves heating organic materials in the absence of oxygen to produce valuable products. See details below.
01 Material Pretreatment
- Dry biomass until the moisture content is below 15%.
- Crush biomass into sizes between 5-20mm.
02 Material Feeding
Feed the prepared organic materials into the carbonization furnace by screw belt conveyor. This ensures a steady flow of materials into the machine while preventing the entry of excess oxygen.
03 Carbonzation – Material Decomposition
04 End Products Collection
For biochar collection, a water-cooling system safely discharges the biochar and keeps the biochar temperature below 45°C.
For syngas recycling, Most of the syngas are recycled to fuel the carbonization furnace. Any excess syngas is directed to the burning room, where it is completely combusted.
05 Exhaust Gas Treatment
Finally, de-dusting system removes any impurities from the final emission smoke, ensuring final emissions align with EU standards.
Parameters of Beston Biomass Carbonization Machine for Sale
| Model | BST-06 | BST-50 |
|---|---|---|
| Input Capacity | 0.3-0.5m³/h | 10-15m³/h |
| Reactor Size | φ820mm*L11200mm | φ2000mm*L14260mm |
| Land for Equipment (L*W*H, Standard Configuration) | 25m*15m*8m | 35m*18m*9m |
| Weight (Standard Configuration) | 21T | 49T |
| Energy Consumption (Standard Configuration) | 153kw/h*0.7 | 191kw/h*0.7 |
| Working Method | Fully continuous | |
| Feeding Requirement | Size: ≤20mm; moisture: ≤15%; strong liquidity | |
| Structure | Double barrel double hearth | |
| Speed | 1-9RPM | |
| Control Method | PLC control | |
| Reactor Material | Stainless steel 304 | |
| Pressure | Micro negative pressure | |
| Heating Material | Diesel, natural gas, heavy oil, biomas, etc. | |
| Heating Method | Direct heating | |
| Noise (dB) | ≤80 | |
| Condenser | Circulating water cooling | |
| Rotation Method | External gear rotation | |
Technical Progress of Carbonizer Machine: 720h Continuous Operation
Beston Group has developed the new-generation continuous biomass carbonization plant (or called biomass pyrolysis plant). Within just four months, we successfully extend its continuous operation capability from 120 hours to 360 hours, and now up to an impressive 720 hours.
This advanced carbonization equipment has earned the prestigious Puro.earth certification, a globally recognized platform for carbon removal. This certification allows customers to participate in the carbon trading market, contributing to both environmental sustainability and potential economic benefits.
Carbonization Machine vs Traditional Kiln
Traditional kiln carbonization methods often face issues such as high energy consumption, severe pollution emissions, and low efficiency. In recent years, with the growing awareness of environmental protection and technological advancements, more advanced carbonization methods, such as biochar pyrolysis equipment, have emerged. These methods offer significant advantages in improving energy efficiency and reducing emissions.
Modern Carboniser Machine – Advantages
- Eco-friendly with No Pollution: The machine is equipped with gas dedusting system. It effectively removes harmful smoke and controls pollution.
- Continuous Production with No Cooling Needed: The carbonization equipment suits large-scale, continuous production.
- Easy Operation: The PLC control system allows operators to easily start, monitor, and adjust carbonizing machine through an interface, obviously reducing operational complexity.
- Safety Assurance: Micro-negative pressure system, explosion-proof holes, an alarm device, and explosion-proof water seals, etc.
- Energy-saving: Double return heating structure; syngas recycling system; high-temperature flue gas reuse technology, etc.
Traditional Kiln – Disadvantages
- Severe Pollution: Clay kiln carbonization produces a large amount of smoke with high concentrations, leading to significant air pollution.
- Long Cycle and Low Efficiency: Traditional carbonization methods are suitable for small-scale, batch production.
- Labor-Intensive and High Technical Demands: Tradtional charcoal kilns require skilled manual operation. Improper handling can result in uneven carbonization or even the complete destruction of the charcoal.
- Safety Risks: Traditional kilns typically use open flames for heating, making them prone to accidents.
- Low Thermal Efficiency: Imprecise temperature control results in wasted energy. Each time discharging needs cooling, leading to much heat loss.
Where/How Will You Use Carbonization Machine? – Application Scenarios
Agricultural and Forestry Waste Recycling
Biomass carbonization plant helps manage agricultural waste, reducing landfill use and environmental impact. Investors can recycle various biomass, like
- wood chips
- sawdust
- bamboo waste
- coconut shells
- palm kernel shells
- rice husks
- crop straws
- sugarcane bagasse
- etc.
Carbon Sequestration and Emission Reduction
Biochar can hold carbon in the ground for hundreds of years. The CO2 captured by plants through photosynthesis is converted into biochar, which is sequestered underground and isolated from the atmosphere for hundreds of thousands of years. This is a great way to remove carbon, help fight climate change and reduce carbon emissions.
Soil Remediation and Improvement
Carbonized biochar can play a positive role in soil in many ways:
- increase soil PH
- change soil texture
- slowly release nutrients to the soil
- adsorb contaminant in soil
Animal Feed Improvement Solution
Carbonized biochar is increasingly used in animal feed for its benefits:
- improve digestion and nutrient absorption in livestock
- reduce methane and ammonia emissions from animals
- absorb toxins and harmful substances in feed
- strengthen the immune system of animals
Hookah Charcoal or Barbecue Charcoal Production
Carbonization machine processes the waste biomass into charcoal. Then biochar can be mixed with binders and further processed into barbecue charcoal briquettes, shisha cubes, and other charcoal products. In this way, investors can produce fire-resistant, smokeless, and odorless mechanism charcoal.
Fuel Alternative Solution for Industry Plants
The finished biochar can be used as alternative fuels in many industries, such as
- cement plants
- boiler plants
- brick plants
- ceramic plants
- power plants
- steel plants
- lime kilns
- paper mills
- etc.
Investment Return Analysis of Carbonization Machine
The return on investment (ROI) for carbonizer machine typically depends on multiple factors, including equipment costs, raw material procurement costs, production efficiency, and market prices of the products.
In general, the payback period for a carbonization project is between 1 to 3 years. In some regions, the cost of producing charcoal by recycling waste is relatively low, allowing investors to achieve profitability in a shorter period.
| Return on Investment of BST-50 Palm shell carbonization project in Indonesia | ||||||||
|---|---|---|---|---|---|---|---|---|
| Project name | BST-50 Palm Shell carbonization | |||||||
| Introduction | According to the market data of Indonesia, the estimated ROI report, the various expenses are as follows: | |||||||
| Item | Details | Unit | Unit price/USD | Quantity | Amount/USD | Total amount | Remark | |
| Fixed Investment Cost | Equipment | BST-50 with dryer | Set | 297860.00 | 1.00 | 297860.00 | ||
| Transportation | From China to Jakarta | Set | 12000.00 | 1.00 | 12000.00 | |||
| From Jakarta Port to Site | Set | 8000.00 | 1.00 | 8000.00 | HS Code is 8419899090 Need to reconfirm in local |
|||
| Customs tax | 13.5% | Set | 40211.10 | 1.00 | 40211.10 | |||
| Installation | Beston technician's salary | Day | 150.00 | 60.00 | 9000.00 | |||
| Round -trip airtickets | Ea | 3000.00 | 1.00 | 3000.00 | ||||
| Visa | Ea | 60.00 | 1.00 | 60.00 | ||||
| Local welder | Day | 15.00 | 60.00 | 900.00 | 2 welders are needed | |||
| Local plumber | Day | 15.00 | 60.00 | 900.00 | 2 plumbers are needed | |||
| Local electrician | Day | 15.00 | 60.00 | 900.00 | 2 electricians are needed | |||
| Local labor | Day | 10.00 | 60.00 | 600.00 | 4 labors are needed | |||
| Crane forklift etc. | Day | 30.00 | 40.00 | 1200.00 | ||||
| Materials | Installation materials ready | Set | 1000.00 | 1.00 | 1000.00 | Foundation, pipe, etc. | ||
| License | Ea | 1000.00 | 1.00 | 1000.00 | Environmental, firefighting, etc. | |||
| Workshop | 850 | ㎡ | 139.00 | 850.00 | 118150.00 | 8 years | ||
| US$494,781.10 | ||||||||
| Operating Cost | Raw materials | palm shell | Ton | 70.97 | 120.00 | 8516.13 | ||
| Water | / | m³ | 0.00 | 4.00 | 0.01 | |||
| Electricity | / | KWH | 0.11 | 2654.40 | 289.42 | 158kw/h | ||
| Fuel | LPG | KG | 1.06 | 120.00 | 127.74 | |||
| Labor | / | People | 10.00 | 15.00 | 150.00 | |||
| Maintenance | / | Day | 40.00 | 1.00 | 40.00 | |||
| Depreciation | 8 years | Day | 206.16 | 1.00 | 206.16 | |||
| Tax | 13% | Day | 0.05 | 15716.13 | 785.81 | |||
| US$10,115.26 | ||||||||
| End Products Price | Biochar | 30% | Ton | 392.9032258 | 40 | 15716.13 | 30% of input | |
| Syngas | / | Ton | / | / | / | |||
| US$15,716.13 | ||||||||
| Daily Income | US$5,600.87 | |||||||
| Monthly Income | Working day | Day | 25 | US$140,021.74 | ||||
| Yearly Income | Working day | Day | 300 | US$1,680,260.88 | ||||
Beston Carbonization Equipment Exported to the World
Beston Group is a leading manufacturer of charcoal machine with a global presence. So far, Beston Group has completed numerous successful projects in many countries around the world. These projects have been instrumental in promoting sustainable waste management practices and reducing greenhouse gas emissions. Let’s take a look at some of carbonization machine projects.
Role of Carbonization Machine in Sustainable Development
Waste Resource Utilization and Reduction
Biomass carbonization plant converts organic waste (such as straw, wood chips, bamboo chips, fruit pits, etc.) into biochar and reusable gases through a high-temperature pyrolysis process. This transformation turns waste into valuable resources, effectively reducing waste accumulation and landfilling, thus contributing to environmental pollution control.
Greenhouse Gas Emission Reduction
During the carbonization process, organic materials in the waste are transformed into stable biochar, which has a strong carbon sequestration ability and helps reduce carbon dioxide emissions in the atmosphere. Additionally, gases produced during carbonization (such as methane, ammonia, etc.) can be captured and converted into energy, further decreasing greenhouse gas emissions.
Promoting Green Economy
As a representative of environmental protection technology, carbonization technology plays a significant role in advancing green industries. By effectively utilizing agricultural waste, wood residues, and other materials, carbonizer machine provides new growth opportunities for the green economy, fostering a win-win situation for both the economy and the environment.
Cooperate with Beston Group
Partnering with Beston Group for carbonization business is a smart investment. The new-generation carbonization machine turns waste biomass into high-quality biochar/charcoal, cutting carbon emissions and supporting a circular economy. This collaboration not only boosts profits but also drives sustainability. Join Beston Group today! More updates in YouTube, Facebook, LinkedIn, and Pinterest!