Coconut shell charcoal making machine can annually produce up to 6,000 tons of biochar, with the potential to sequester 12,000 tons of carbon. This not only contributes to sustainable waste recycling but also plays a vital role in carbon neutrality. With advanced pyrolysis technology, the process ensures high efficiency and environmental safety. Welcome to get coconut shell recycling solution from Beston Group.
Coconut Shell Charcoal Machine: Puro.earth Vetted Pyrolysis Technology
Beston Group’s biochar pyrolysis technology has passed Puro. earth evaluation. Coconut charcoal machine with this vetted technology turns coconut shells into biochar/charcoal in a closed and hypoxic environment. This technology brings such values:
Continuous Operation (7200H/year)
Model BST-50S biochar machine is designed for continuous operation, ensuring up to 7200 hours of annual usage. The advanced self-cleaning tar and dust system prevents pipeline blockages, minimizing downtime and ensuring smooth operation. High automation ensures stable and reliable equipment management, optimizing productivity.
EBC-Grade Coconut Shell Biochar Quality
The pyrolysis process uses high-temperature carbonization, guaranteeing the production of biochar that meets EBC standards. The product’s H/C molar ratio, heavy metal content, and PAHs levels align with the requirements for a variety of EBC application scenarios, ensuring superior biochar quality for diverse uses.
Gas Emissions Certified to EU Standards
The cutting-edge combustion system ensures minimal greenhouse gas emissions, including methane and nitrogen oxides. Additionally, the exhaust gas treatment system is designed to meet stringent environmental policies, ensuring that all emissions are safely processed and compliant with international standards.
Guaranteed Access to Carbon Credit Trading
With Puro.earth vetted, BST-50S coconut charcoal making machine ensures that your project meets the necessary carbon removal criteria, giving you guaranteed access to the carbon credit market. By generating CORCs, you can actively participate in carbon credit trading, supporting global carbon neutrality goals.
Two Technologies Driving Carbon Reduction with BST-50S
Annually 6,000 Tons Biochar Production
Equipped with a tar dust self-cleaning system, BST-50S coconut shell charcoal making machine ensures uninterrupted carbonization. This stability enables:
- Annual output of 6,000 tons of biochar
- Locking away 12,000 tons of CO₂
10+ m³/hour Processing Capacity
The two-barrel rotary design processes biomass in staged zones, allowing simultaneous drying and carbonization. This structure:
- Increases throughput, ensures 10+ m³/hour large processing capacity
- Ensures uniform heat distribution, stable biochar quality, and efficient space use on-site
Global Projects – Coconut Shell Charcoal Making Machine in Application
2-4m³/h Coconut Shell to Charcoal Project in Indonesia
Project Goals
Efficiently recycle coconut shells to produce high-quality biochar for BBQ applications.Project Status
Installation Completed | OperatingProject Outcomes
- Process 2–4 m³ of coconut shells per hour, significantly reducing agricultural waste and promoting sustainable resource utilization.
- Produce high-quality BBQ charcoal, adding value to local coconut industries.
2-4m³/h Coconut Shell to Charcoal Project in China
Project Goals
Recycle coconut shells to produce high calorific value charcoal for energy fuel.Project Status
Installation Completed | OperatingProject Outcomes
- Reduce dependence on non-renewable energy sources and contributed to lower carbon emissions.
- Promote community awareness of waste resource recovery and environmental conservation.
Parameters of Coconut Shell Charcoal Making Machine for Sale
Beston Group offers 6 models for sale. Please see parameter details. Welcome to consult coconut shell charcoal making machine price!
Model BST-50
Model BST-06
| Model | BST-50 Standard | BST-50S LM | BST-50S HM | BST-50S MAX | BST-06 Standard | BST-06MAX |
|---|---|---|---|---|---|---|
| Time to Market | 2015 | 2022 | 2022 | 2022 | 2025 | 2025 |
| Operating Mode | Continuous | Continuous | Continuous | Continuous | Continuous | Continuous |
| Application | Commercial Scale | Commercial Scale | Commercial Scale | Commercial Scale | Testing | Testing |
| Dust Removal System | Standard | Advanced | Advanced | Advanced | Standard | Advanced |
| Feeding Capacity | 10-15m³/h | 10-15m³/h | 10-15m³/h | 10-15m³/h | 100-300KG/H | 100-300KG/H |
| Biochar Discharge Temperature | 45℃ | 45℃ | 45℃ | 45℃ | 45℃ | 45℃ |
| Puro.earth Authentication Model | × | √ | √ | √ | × | |
| Maximum Pyrolysis temperature | 650℃ | 650℃ | 650℃ | 850℃ | 650℃ | |
| Service Life | 5-8 years | 5-8 years | 5-8 years | 8-10 years | 5-8 years | |
| Annual Operating Time | 7200 hours | 7200 hours | 7200 hours | 7200 hours | 8000 hours | |
| Land Space Required (L*W*H*m) | 35m×15m×8m | 65m×15m×8m | 65m×15m×8m | 65m×15m×8m | 25m*18m*6m | |
| Total Power (KW) | 201.25kW | 453.35kW | 505.35kW | 505.35kW | 129.79 | 162.79 |
| Cooling Method | Recycling cooling Water | Industrial chiller | Industrial chiller | Industrial chiller | Recycling cooling Water | Industrial chiller |
| Installation Period (Calendar Days) | 50 | 70 | 70 | 70 | 45 | 50 |
Coconut Shell Charcoal for Multiple Applications
Coconut shell to biochar/charcoal is a circular economy solution. The final biochar/charcoal from biomass pyrolysis plant can be applied to various scenarios, including but not limited to the coconut shell cultivation industry and the food processing industry. This allows for sustainable development and a truly closed-loop solution.
Carbon Sink
Soil Improvement
Building Materials
Animal Feed Additive
Metallurgical Reducing Agent
Alternative Fuel
BBQ
- High carbon content
- 100% Natural and environmentally friendly
- Trap large amounts of carbon dioxide and Improve carbon footprint
- Be used for market transactions, such as carbon credits, carbon offsets
- 80% microporous structure to improve soil aeration and drainage
- Provide some trace elements, such as potassium, magnesium, zinc
- Alkalinity and ion exchange help adjust soil pH and save on fertilizer costs
- High carbon stability and low reversal risk
- Material additive in asphalt, concrete, bricks, and cement, etc.
- Generally no complex tracking required—only proof of use is needed
- Improve feed efficiency
- Improve animal digestive system
- Increase animal egg/milk/meat production
- Reduce emissions of greenhouse gases such as ammonia
- Effectively remove pollutants and toxins from animals
- Low cost
- Environmentally friendly
- More than 70% fixed carbon
- Release large amounts of reducing carbon gas at high temperatures
- Low ash content
- Long burning time
- High calorific value
- Low carbon dioxide emissions
- Low smoke
- Low ash content
- Long burning time
- Fruity wood aroma
- High carbon calories
Coconut Charcoal Machine Supports Closed Loop of Industry Chain
Coconut Plantation Industry
- Promote Green Agricultural Cycle: Coconut shell biochar can be returned to the soil in plantations as a soil enhancer. It improves soil quality and supports healthy coconut growth. This reduces reliance on synthetic fertilizers, supporting a sustainable farming cycle.
- Increase Farmers’ Income: By setting up a coconut shell collection system, farmers can earn extra income from what was once waste. Diversified income boosts their confidence and motivation to keep planting coconuts.
Coconut Food Processing Industry
- Offer Alternative Fuel Source: Coconut shell charcoal is a clean, renewable energy option. It can be used for drying or heating processes in food production, reducing reliance on fossil fuels.
- Extend Industry Chain & Increase Added Value: By converting coconut shell waste into charcoal products, processors can reduce waste, and create high-value by-products. This strengthens the industry’s profitability and sustainability.
How Does Coconut Shell Charcoal Making Machine Work?
The entire coconut shell recycling process mainly includes crushing, drying, feeding, pyrolysis, discharging, syngas recovery, exhaust gas treatment, and coconut shell briquette production. This video shows the working process of coconut charcoal making machine. It is available to know more information about how to make charcoal from coconut shell.
01 Preprocessing
- Crushing (optional): The crushing system processes coconut shells into target sizes (less than 20mm).
- Drying (optional): The drying system processes the coconut shell to a moisture content of less than 15%.
02 Pyrolysis
- Feeding: The screw belt conveyor uniformly feeds the coconut shells into the biochar reactor.
- Pyrolysis: After heating the reactor, the temperature gradually rises. The initial temperature helps dry out some of the moisture in the coconut shell. When the temperature reaches 250℃, demethylation begins. Syngas starts to generate. At 280℃, the exothermic reaction begins. The hydrocarbon molecules split into smaller carbon molecules and hydrogen. Charcoal begins to be produced. As the temperature hits 450℃, aromatic ring compounds begin reacting.
03 Discharging
04 Syngas Recovery
05 Exhaust Gas Treatment
Coconut Shell Charcoal Composition Analysis
The final coconut shell biochar from coconut shell charcoal making machine contains over 85% carbon, offers a high calorific value, and has a low ash content. The exact composition may vary depending on factors such as the type of coconut shell, moisture content, and particle size. Here is an inspection report of a sample coconut shell for your reference. If you want to test your sample by our biochar pyrolysis machine, please contact us.
| Results: | |
|---|---|
| NO | 1# |
| Kind | Coconut shell |
| Total Moisture Mt% | 9.1 |
| Analytical Water Mad% | 4.19 |
| Dry Basis Ash Ad% | 0.18 |
| Volatile Matter on Dry Basis Vd% | 6.95 |
| Fixed Carbon Fcad% | 88.68 |
| Sulfur Content on Dry Basis St.d% | 0.09 |
| Coking Characteristics 1-8CRC | |
| New national standard calorimeter dry basis high calorific value kcal/kg | 7277 |
| The new national standard calorimeter method receives the base low calorific value kcal/kg | 6724 |
| Remarks: **℃ Out of water and oil, the highest temperature **℃ The above data is for reference only |
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Coconut Shell Charcoal Briquette Machine – Optional Auxiliary Part
Coconut shell charcoal briquette making machine transforms raw charcoal into various shapes, including round, cube, finger, hexagonal, octagonal, flat briquettes, and more. Beston Group also offers customized production lines tailored to your specific requirements—just let us know what you need.
Coconut Industry Outlook: Great Recycling Opportunities
Coconut trees are grown in more than 80 countries. Here, we list the top 10 countries in coconut production. Indonesia, the Philippines and India are far ahead in coconut production among these countries. Coconut exports from these three countries account for 70% of global coconut exports. Please see the coconut production data.
- Coconut Harvest: large quantities of coconut undergo preliminary treatment. In this process, the main wastes produced are coconut shell and coconut husk.
- Coconut food processing: When coconut meat and water are extracted and processed into products like coconut milk, copra, and coconut oil, it produces coconut shells, fibers, and meat residues.
Among these coconut waste (coconut shells, fibers, meat residues, etc.), coconut shell recycling is the main solution Beston Group offers. Approximately 50 million coconut shells are discarded every year. Landfilling or discarding coconut shells produces greenhouse gases and pollutes the environment. Coconut shells are rich in cellulose, hemicellulose, and lignin. They actually have high energy value. This is a waste that needs to be recycled urgently.
- Waste Reduction: Coconut shell charcoal making machine exactly reduces the volume of coconut shells. By decreasing the space they occupy in landfills or disposal sites, this helps alleviate associated ecological issues.
- Resource Utilization: Pyrolysis maximizes the resource utilization of coconut shells by producing sustainable biochar. This expands the industrial chain and promotes the economic income of the coconut processing industry. It makes a great contribution to the resource-saving economy.
Step-by-Step Guide to Our Service Flow
Beston Group Is Here to Help
Coconut shell charcoal making machine with pyrolysis technology is a complete solution for reducing waste, optimizing resources, and empowering the economy. It applies sustainable principles to transform coconut shell waste into valuable charcoal. This creates a future where caring for the environment and achieving economic prosperity go hand in hand. If you have questions about coconut shell recycling solutions, feel free to reach out to us today! For the latest news, please visit our LinkedIn page.