Biochar pyrolysis equipment provides an innovative solution for EBC standard biochar production. The equipment combines high efficiency, eco-friendliness and product consistency. As global attention to carbon emissions and resource reuse continues to increase, biochar pyrolysis machine can not only bring considerable economic returns to companies. The solution can also find the best balance between sustainability and profitability while promoting sustainable development goals.
Applications of EBC Standard Biochar in Various Fields
Farming Activity Supplement
- Soil Conditioner in Crop Planting: Biochar improves soil pore structure, aeration and water retention, and promotes root growth. In addition, biochar can improve soil fertility by absorbing and slowly releasing nutrients. Therefore, it improves crop nutrient utilization efficiency and reduces fertilizer use.
- Feed Additive in Livestock Rearing: As feed additive, biochar can improve animals’ digestive health. This improves feed absorption, thereby promoting animal growth. In addition, biochar can inhibit the production of methane gas during livestock breeding, which reduces the burden on the environment.
Ecosystem Restoration Agent
- Soil Amendment: Biochar effectively absorbs pollutants in the soil and prevents them from spreading. In addition, biochar improves the physical structure of the soil and reduces soil erosion. Moreover, by optimizing the soil microbial structure, biochar can also improve the self-healing ability of the soil.
- Forest Restoration: After natural disasters in forests, biochar can serve as an effective protective layer to slow down the soil erosion process. Furthermore, it can increase organic matter in forest ecology, reduce soil erosion, and maintain the stability of soil structure. Thus, this promotes ecological recovery.
Environmental Project Certification
- Carbon Removal Project: The role of biochar equipment in carbon removal project certification is to reduce greenhouse gas emissions by sequestering carbon. It can store carbon in the soil for a long time and stably. The project confirms its carbon sequestration effect through accounting and third-party verification.
- Green Buildings Project: As building materials, biochar can reduce carbon footprint, improve building performance, and promote resource recycling. As a sustainable, low-carbon material, biochar helps construction projects achieve higher environmental performance scores in green building certification.
What is Biochar Pyrolysis Equipment?
Pyrolysis machine for biochar can efficiently and continuously convert biomass into biochar. The continuous operation mode can continuously feed and discharge materials without stopping. As a result, this equipment can achieve long-term stable operation. In addition, the equipment can achieve self-supply of operating energy consumption through the reuse of combustible gas. Multi-stage tail gas treatment facilities can ensure clean emissions. Therefore, this equipment is an excellent choice for large-scale production of biochar. The following is a diagram of the equipment components for your reference.
Parameter Table of Biochar Pyrolysis Equipment for Sale
BST-50 Model
BST-06 Model
| Model | BST-50 Standard | BST-50S LM | BST-50S HM | BST-50S MAX | BST-06 Standard | BST-06MAX |
|---|---|---|---|---|---|---|
| Time to Market | 2015 | 2022 | 2022 | 2022 | 2025 | 2025 |
| Operating Mode | Continuous | Continuous | Continuous | Continuous | Continuous | Continuous |
| Application | Commercial Scale | Commercial Scale | Commercial Scale | Commercial Scale | Testing | Testing |
| Dust Removal System | Standard | Advanced | Advanced | Advanced | Standard | Advanced |
| Feeding Capacity | 10-15m³/h | 10-15m³/h | 10-15m³/h | 10-15m³/h | 100-300KG/H | 100-300KG/H |
| Biochar Discharge Temperature | 45℃ | 45℃ | 45℃ | 45℃ | 45℃ | 45℃ |
| Puro.earth Authentication Model | × | √ | √ | √ | × | |
| Maximum Pyrolysis temperature | 650℃ | 650℃ | 650℃ | 850℃ | 650℃ | |
| Service Life | 5-8 years | 5-8 years | 5-8 years | 8-10 years | 5-8 years | |
| Annual Operating Time | 7200 hours | 7200 hours | 7200 hours | 7200 hours | 8000 hours | |
| Land Space Required (L*W*H*m) | 35m×15m×8m | 65m×15m×8m | 65m×15m×8m | 65m×15m×8m | 25m*18m*6m | |
| Total Power (KW) | 201.25kW | 453.35kW | 505.35kW | 505.35kW | 129.79 | 162.79 |
| Cooling Method | Recycling cooling Water | Industrial chiller | Industrial chiller | Industrial chiller | Recycling cooling Water | Industrial chiller |
| Installation Period (Calendar Days) | 50 | 70 | 70 | 70 | 45 | 50 |
Puro.earth Technical Vetting Ensures Smooth Entry into CDR Market
Beston BST-50S biochar pyrolysis equipment has passed Puro.earth Technology Vetting. This proves that its technology meets international carbon removal standards and has the ability to enter the global carbon market. The following are several key factors that ensure that BST-50S can successfully enter the CDR market:
Technical Guarantee
- Carbon removal Effectiveness: BST-50S technology can effectively store durable carbon through biochar.
- Emission Compliance: Verification ensures that the environmental impact of the equipment meets global emission requirements.
- High Quality Biochar: The quality of biochar meets EBC standards and can meet most application scenarios.
Credibility Guarantee
- Solution Provider: Beston Group’s biochar carbon removal solution has great market recognition in the industry. This enhances investors’ competitiveness in the field of carbon emission reduction.
- Certification Platform: As a top carbon credit trading platform, puro.earth’s evaluation has a high degree of credibility. Vetted projects can gain the trust of partners in carbon credit trading.
Sustainability Guarantee
- Comprehensive Assessment: Puro.earth evaluation requires a full life cycle assessment of the project. This ensures that projects meets carbon reduction standards at all stages.
- Long-term Feasibility: BST-50S pyrolysis technology can effectively ensure stable projct operation in long term. This provides investors with durable carbon credit output.
Technical Assurance for 7,200 H/Y Safe&Stable Operation
Pipeline Insulation
Low temperature in the pipeline will cause tar wood vinegar to precipitate, thus blocking the pipeline. This is the core reason that affects the continuous operation of biochar pyrolysis machine. We use insulation facilities and components to keep the pipeline at a constant temperature. This prevents organic volatiles from condensing and blocking the pipeline.
Impurity Removal
In addition, impurities such as biochar debris and dust will accumulate in pipes, burners, dust collectors, etc. They will adhere to the precipitated tar wood vinegar, thus forming a blockage. Specialized equipment can regularly blow away these debris. Thus, this prevents the accumulation of debris and dust from affecting continuous operation.
High-standard Emission Control for Biochar Pyrolysis Equipment
Low-NOx Enclosed Combustion
Enclosed design avoids the leakage of CH4 from pyrolysis machine for biochar. Moreover, combustible gas enters the low-nitrogen burner for complete combustion. The oxygen required for combustion comes from blower to avoid contact with outside air. Thus, it not only improves thermal efficiency, but also effectively reduces CH4/NOx emissions.
High-end Exhaust Gas Treatment
Exhaust gas treatment system consists of heat exchanger, bag filter, desulfurization unit, and activated carbon filter. These components remove excessive particles, dust and harmful substances from exhaust gas through physical and chemical processes. As a result, the entire process ensures exhaust gas meets EU emission standards.
Operation Stages of Pyrolysis Machine for Biochar
01 Feeding Stage
The biomass size of the feed is no larger than 20mm, the moisture content is no higher than 15%, and it has good fluidity. This avoids feed blockage caused by material sticking or agglomeration. You can ensure that the waste meets the feed conditions through drying, crushing and screening systems. Beston Group provides the corresponding equipment.
02 Pyrolysis of Biochar Stage
- Preheating: The burner starts to preheat the biochar pyrolysis reactor, which is driven to rotate by drive device. The preheating stage of the main furnace ensures that the material can quickly enter the pyrolysis reaction.
- Further Drying: The material first enters the inner barrel, where it is initially dried to remove the internal moisture in the material. Excessive moisture content will cause energy loss and affect the carbonization effect.
- Deep Carbonization: After drying, the material enters the outer barrel through the guide plate and enters the deep carbonization stage. At this time, the temperature and oxygen-deficient conditions contribute to the thermal decomposition of the biomass. Finally, biochar is formed.
03 Combustible Gas Reuse Stage
- Gas Generation: Inside biochar reactor, the organic components in the material will decompose and produce combustible gases (such as carbon monoxide, methane, etc.). These gases enter the dust removal device to remove solid particles and impurities.
- Fuel Recovery: The combustible gas after dust removal enters the combustion system through the pipeline. It serves as fuel to further provide the heat energy required in the biochar pyrolysis equipment.
- Excess Gas Treatment: Excess combustible gas enters the exhaust combustion chamber and is directly burned. Or you can use a special device to collect it.
04 Biochar Collection Stage
The biochar is usually discharged from biochar pyrolysis reactor by a screw conveyor. Too high a temperature of the biochar can lead to a reduction in quality or the risk of spontaneous combustion. Therefore, the screw conveyor is water-cooled. In addition, this prevents the biochar from coming into contact with hot flue gases, thus ensuring the purity of the biochar.
05 Gas Treatment Stage
The waste flue gas that no longer participates from pyrolysis of biochar will be cooled and dust-removed. The waste gas undergoes a series of treatments: heat exchanger → bag filter → desulfurization tower → activated carbon dust collector. The treated waste flue gas is discharged through the chimney. This not only meets environmental protection standards, but also reduces the impact on air quality.
Material Changes of Biomass During Biochar Pyrolysis Process
In the pyrolysis equipment for biochar, organic materials in biomass like lignin, cellulose, and hemicellulose undergo significant changes as they break down into different volatile compounds and finally form biochar. Generally, biomass rich in lignin, such as coconut shells and wood, produces more biochar during pyrolysis.
Stage I: Volatile Release
Temperature Range: 200℃ ~ 500℃
As the internal water evaporates, biomass undergoes rapid decomposition, releasing a large amount of volatile gases and liquid products.
- Cellulose: When the temperature reaches around 300℃, cellulose begins to decompose. It releases CO2, CO, CH4, and some alcohols products. Most volatile release occurs between 300℃ and 500℃.
- Hemicellulose: Hemicellulose starts to decompose around 200℃, releasing small molecules such as furfural, acetic acid, and CH4. Its volatile release temperature range is also broad, typically between 200℃ and 500℃.
- Lignin: Lignin decomposition is more complex, generally starting at around 300℃. It releases volatile products such as CO2, CH4, phenol, alcohols, and esters. The release of volatiles from lignin can continue up to 700℃.
Stage II: Biochar Formation
Temperature Range: Above 500℃
As the temperature rises, the release of volatiles decreases, biochar production becomes the dominant process in biochar pyrolysis equipment.
- Cellulose: Its decomposition is almost complete. Biochar starts to form. Cellulose has a simple structure. This leads to a lower biochar yield. What’s more, there is little release of volatile compounds.
- Hemicellulose: Hemicellulose continues to decompose. It produces a relatively high amount of biochar. The amorphous structure contributes to the greater biochar yield during pyrolysis. Additionally, this structure makes it easier to break down and form biochar.
- Lignin: Lignin has complex aromatic compounds and ester bonds, which slows its decomposition. As a result, higher temperatures are needed, typically above 500℃. The slower breakdown allows more carbon structures to form. Consequently, the yield of biochar is higher.
Innovative Solutions Through Biochar Pyrolysis Equipment
Solution1: Waste Resource Management
- Large-Scale Reduction: Pyrolysis converts waste into useful biochar and combustible gas. Through large-scale processing, biochar pyrolysis machine can effectively reduce the volume of waste biomass. As a result, this alleviates the space occupation problem caused by biomass landfill and accumulation.
- Reducing Treatment Costs: Some regions have strict environmental regulations on the incineration and composting of waste biomass. Non-compliant treatment results in fines or governance fees. However, third-party treatment fees are extremely high. Biomass pyrolysis machine can reduce these costs.
Solution2: Climate Change Mitigation
- Reducing Greenhouse Gas Emissions: Traditional waste incineration and composting processes release a large amount of greenhouse gases (such as CO2, CH4, etc.). In contrast, biochar pyrolysis is a micro-oxygen, closed combustion environment. In addition, the equipment adopts strict emission controls.
- Promoting Carbon Neutrality: From the perspective of carbon footprint reduction, biochar pyrolysis equipment converts atmospheric carbon dioxide into solid carbon form to achieve carbon storage. Together with the reduction of greenhouse gas emissions, it forms a negative carbon effect. This helps achieve the global carbon neutrality goal.
Solution3: Sustainable Income Generation
- Biochar Trading: Due to its wide range of applications, biochar is a product with growing market demand. For some areas with high demand for biochar, producers can enter into long-term trade cooperation with them. Through the sale of biochar, producers can have a stable and sustainable source of income.
- Carbon Credit Trading: The carbon sequestration capacity of biochar makes it an important part of carbon credit trading. Producers can obtain carbon credits through the carbon sequestration effect of pyrolysis machine for biochar. Through the sale of these carbon credits, producers can also obtain considerable income.
How Beston Biochar Pyrolysis Equipment Ensures Operation Efficiency?
Reasonable Raw Material Properties
- Dryness & Moisture: Maintaining the appropriate dryness and moisture of the raw materials improves the efficiency of the biochar pyrolysis machine.
- Single Material: In addition, each run processes a single material. This avoids the mixing of different raw materials that affects the reaction effect.
- Raw Material Test: You can conduct experimental tests in advance to evaluate the pyrolysis characteristics of different raw materials.
Accurate Parameter Control
- PLC Control System: The PLC system can accurately control the pyrolysis process. The system ensures that key parameters such as temperature and wind speed are always kept in the optimal range.
- Variable Frequency Fan: In addition, the application of variable frequency fans makes airflow and temperature control more flexible, improving the uniformity and thermal efficiency of the biochar pyrolysis equipment.
Durable Main Furnace Material
The pyrolysis process involves high temperature and chemical reactions. You can choose high temperature and corrosion resistant main furnace materials, such as SS304, SS316L, and SS310S. This ensures the service life of the furnace body under long-term high temperature operation. This also reduces the frequency of maintenance and replacement of the biomass carbonization machine.
Waste Heat Recovery & Utilization
- Pipe Heating: The reaction produces high-temperature waste flue gas, pyrolysis machine for biochar will recover the waste heat in the flue gas and apply it. First, the recovered heat helps insulate pipes, minimizing heat loss and preventing energy waste.
- Dryer Heating: Moreover, it heats the drying furnace, eliminating the need for additional heat sources. This reduces energy consumption and heat pollution, improving the overall energy efficiency of the production.
Beston Biochar Pyrolysis Solutions: Success Cases Worldwide
Beston biochar pyrolysis machine has been successfully used around the world. We have gained high recognition from global customers. Beston Group provides professional integrated services such as plan formulation, equipment manufacturing, equipment installation, and operation team training. Thus, we are able to provide tailor-made solutions for every project. Below are some success stories from different countries and regions, showing how our equipment has brought significant benefits to customers around the world.
Join Us in Advancing Sustainable Biochar Pyrolysis Solutions
Beston Group is committed to providing customers with efficient and sustainable equipment. Through continuous innovation and optimization, we help customers around the world achieve a win-win situation in revenue and environmental benefits. If you are interested in our products and solutions, we look forward to exploring more green and environmentally friendly business opportunities with you. Beston Group looks forward to working with you to promote a sustainable future. Welcome to follow our LinkedIn page for more industry trends, technology updates and success cases.