As the world pays more and more attention to carbon, biochar and charcoal, there is a growing need for technologies that can produce the precious resources. One such equipment can achieve the technology is biochar pyrolysis equipment. The equipment can convert agricultural and forestry waste into biochar, a charcoal-like substance that can be used to improve soil quality, reduce carbon emissions, and even produce energy. In this article, we will explore the various applications and benefits of biochar pyrolysis equipment, as well as the different systems and models available for sale. We will also discuss the biochar pyrolysis process, profit analysis, investment opportunities, and how to purchase a set of biochar pyrolysis machine. Finally, we will highlight the advantages of Beston biochar pyrolysis equipment, a leading brand in the industry.
What is Biochar Pyrolysis Equipment?
Biochar pyrolysis equipment is a type of machinery that uses pyrolysis technology to convert biomass (such as agricultural and forestry waste) into biochar. Pyrolysis of biochar is a process of heating organic materials in the absence of oxygen, which causes them to break down into smaller molecules and release volatile gases. The resulting biochar is a stable form of carbon that can be used to improve soil fertility, store carbon, and produce energy. The biochar pyrolysis technology is considered to be an environmentally friendly technology because it converts waste biomass into a useful product while reducing greenhouse gas emissions.
Biochar pyrolysis equipment may also be referred to as biomass pyrolysis equipment, biochar production equipment, or charcoal making machine. It may also be called a biochar reactor or a pyrolysis reactor, depending on the specific design and application of the equipment. Other terms that may be used in relation to biochar pyrolysis equipment include carbonization equipment, thermal conversion systems, and biomass conversion units.
Applications of Biochar Pyrolysis Equipment
Biochar pyrolysis equipment is emerging as a key technology for managing organic waste and reducing greenhouse gas emissions. This versatile tool can convert a wide range of biomass feedstocks into high-quality biochar, as well as other valuable products such as wood vinegar, tar as well as combustible gas. Here are some of the ways in which biochar pyrolysis equipment is being used in many areas.
The biochar pyrolysis equipment can be used for processing agricultural and forestry waste, such as wood chips, sawdust, bamboo, rice husk, coconut shell, palm kernel shell, straw and other biomass feedstocks. The equipment can convert the above raw materials into biochar, which can not only treat the waste, but also product valuable biochar energy.
Industrial hookah charcoal/BBQ charcoal production
Biochar pyrolysis machine can also be used to produce high-quality biochar for industrial and commercial applications, such as hookah charcoal and BBQ charcoal. The equipment can produce biochar with higher carbon content and lower emissions. The produced hookah and BBQ charcoal can be applied in cooking, daily life and commercial use.
Sewage sludge reduction
Biochar pyrolysis can also be used to process sewage sludge, reducing the volume and produce useful resource, sludge carbon. This can help mitigate the environmental and health risks associated with sewage disposal, while producing a valuable soil amendment that can enhance soil quality and reduce water pollution.
Making alternative fuel for industry plants
After pyrolysis biochar production, the produced biochar and combustible gas can be used as alternative fuels for industrial plants, such as cement plants, boiler plants, brick plants, ceramic plants, power plants, glass factory, ships, etc. By reducing the reliance on fossil fuels and lowering carbon emissions, the pyrolysis of biochar technology can help mitigate climate change and promote a cleaner and more sustainable energy system.
Soil remediation and improvement
Biochar produced by pyrolysis equipment can be used as a soil amendment to improve soil quality, increase nutrient retention, and enhance crop growth. Its high porosity and surface area can also help reduce soil erosion, water pollution, and soil-borne diseases. In addition, the biochar use in agriculture can sequester carbon in soil for hundreds or even thousands of years, making it an effective tool for carbon sequestration and emission reduction.
Carbon sequestration and emission reduction
As mentioned earlier, biochar can sequester carbon in soil, making it an important tool for carbon sequestration and emission reduction. By creating carbon sinks and generating carbon credits, biochar pyrolysis equipment can incentivize the reduction of greenhouse gas emissions and promote climate action. This technology can also be used to offset carbon emissions from industries and transportation, making it a key part of a holistic climate strategy.
What is Biochar Pyrolysis Process?
- Raw materials: All biomass materials, such as wood chip, wood, coconut shell, rice husk, sludge, peach kernel, sawdust, etc.;
- Input: Size＜2cm (5-8mm is better, if＞2cm, crusher is needed.);
- Moisture:＜15% (If＞15%, dryer is needed; one set dryer can reduce about 30% moisture.);
- Output: biochar, wood vinegar, tar and combustible gas;
- Biochar yield: 3:1.
Note: based on experience, if the moisture is 10%, the biomass carbonization ratio is 3:1. (Input 3 tons biomass, and output 1 ton biochar.)
- The biomass materials need to be shredded to less than 2cm by crusher。
- Pre-heating the biochar pyrolysis reactor for 1-1.5h by your own fuel, LPG, natural gas or diesel, and the high-temperature exhaust gas will be recycled to dryer for drying materials.
- The raw materials can be fed into the dryer by belt conveyor. (If your shredder materials moisture＜15% or you can drying them naturally to＜15%, no need on the dryer). The materials will be dried by high-temperature exhaust gas generated from carbonization reactor system. The final exhaust gas can be discharged after de-dusting system.
- The raw materials will be transferred to carbonization reactor system, and it takes about 20 min to get biochar. During the biochar pyrolysis process, there is biogas generated and delivered to hydro-seal to be cleaned and return back to reactor combustion chamber for heating as substitute fuel. In this way, it can save your much fuel cost. The excess biogas will be burned out in waste gas combustion chamber.
- Final biochar will be discharged safely by water cooling auto screw discharger.
Main Systems of Biochar Pyrolysis Machine for Sale
The whole biochar pyrolysis machine design including the following systems: drying pretreatment system, carbonization host system (biochar pyrolysis reactor), slag discharging system, combustible gas condensing system, dust removal system, feeding system and other parts. All the systems support each other and interact with each other to complete the biochar pyrolysis process with high efficiency. Customers can also increase or decrease configuration according to their budget and specific plan.
Why Should You Invest in Biochar Pyrolysis Business?
Investing in the biochar pyrolysis business can be a wise decision for those interested in sustainability, profitability, and making a positive impact on the environment. There are several reasons why investing in a biochar pyrolysis business can be a good idea:
- Growing demand: The demand for biochar is increasing due to its many benefits, including improving soil health, reducing greenhouse gas emissions, and promoting sustainable agriculture.
- Sustainability: Biochar pyrolysis is a sustainable process that utilizes renewable resources like agricultural waste, forestry residues, and even municipal solid waste.
- Versatility: Biochar can be used in a variety of industries, including agriculture, energy, and environmental remediation.
- Low operating costs: Biochar pyrolyzer can be a relatively low-cost process, especially if using waste materials that would otherwise need to be disposed of.
- High profit margins: Biochar is a value-added product that can be sold at a premium compared to the raw materials used to produce it. This means that there is potential for high profit margins in a biochar pyrolysis business.
- Environmental benefits: Pyrolysis biochar production can help reduce greenhouse gas emissions, promote sustainable land use practices, and improve soil health, making it an environmentally friendly business.
How to Buy a Set of Biochar Pyrolysis Equipment?
- Determine your production capacity: Before buying a biochar pyrolysis equipment, you need to determine how much biochar you want to produceor how much raw materials you want to process. This will help you choose the right equipment model and production capacity.
- Research and compare: Look for reputable biochar machine manufacturers or suppliersand compare their products in terms of quality, price, and after-sales services. Read customer reviews and ratings to help you make an informed decision.
- Choose the right type of equipment: There are different types of biochar pyrolysis equipmentfor sale, such as skid-mounted mobile biochar machine, batch type and continuous type. Choose the type that best suits your needs and budget.
- Check for certifications: Make sure the equipment you’re considering has the necessary certifications, such as CE or ISO, to ensure that it meets the required safety and quality standardsbefore you but the equipment.
- Request a quote: Once you’ve found a supplier or manufacturer that meets your requirements, request a quote that includes the price, delivery time, and payment terms.
- Negotiate and finalize the deal: If the quote is within your budget, negotiate with the supplier or manufacturer to get the best deal possible. Finalize the purchase by signing a contract that specifies the terms and conditions of the sale.
- Arrange for shipping and installation: Coordinate with the supplier or manufacturer to arrange for shipping and installation of the equipment. Make sure you have the necessary permits and licenses to operate the equipment in your location.
Choices of Biochar Pyrolysis Machine for Sale
To meet different customers’ demand, Beston Group has developed several types and model available for choice.
- By models: including BST-J12/18/J40, BST-05pro, BST-10/30/50. The production capacity of the biochar pyrolysis machines for sale ranges from 12m³/batch to 10-15m³/h, depending on the model. You can choose a suitable model according to the capacity.
- By types: including skid-mounted, batch and continuous. Skid-mounted machines are mobile and can be installed easily. Batch machines can process a limited amount of feedstock at a time, while continuous machines can operate continuously for a longer period.
- By raw materials: Beston Group offers different types of biochar pyrolysis machines based on the raw materials used, such as wood charcoal machine, coconut shell charcoal machine, rice husk charcoal machine, and bamboo charcoal machine, etc.
| Model | BST-J12 | BST-J18 | BST-J40 | BST-05 Pro (skid-mounted) | BST-10 | BST-30 | BST-50 |
| Input Capacity | 12m³/batch | 18m³/batch | 40m³/batch | 0.3-0.5m³/h | 2-4m³/h | 7-9m³/h | 10-15m³/h |
| Reactor Size | φ1900mm*L4500mm | φ1900mm*L6600mm | φ2800mm*L7100mm | φ830mm*L5500mm | φ1300mm*L14051mm | φ1700mm*L14180mm | φ2000mm*L14260mm |
| Land for Equipment (L*W*H, Standard Configuration) | 9m*6m*6m | 12m*6m*7m | 15m*18m*7m | 10m*8m*3.9m | 29m*15m*5m | 30m*15m*8m | 35m*18m*9m |
| Weight (Standard Configuration) | 18T | 22T | 34T | 15T | 32T | 35T | 49T |
| Energy Consumption (Standard Configuration) | 11kw/h | 13.5kw/h | 25kw/h | 31kw/h | 34.7kw/h | 61.5kw/h | 116kw/h |
| Working Method | Batch | Fully continuous | |||||
| Feeding Requirement | / | Size: ≤20mm; moisture: ≤15%; strong liquidity | |||||
| Structure | Horizontal rotation | Double barrel single hearth | Double barrel double hearth | ||||
| Speed | 0-2RPM | 1-9RPM | |||||
| Control Method | Control by buttons | PLC control | |||||
| Reactor Material | Q245R | Q245+310S | |||||
| Pressure | Micro negative pressure | ||||||
| Heating Material | Diesel, natural gas, heavy oil, biomas, etc. | ||||||
| Heating Method | Direct heating | ||||||
| Noise (dB) | ≤80 | ||||||
| Condenser | Circulating water cooling | ||||||
| Rotation Method | External gear rotation | ||||||
What is the Price of Biochar Pyrolysis Equipment?
The biochar pyrolysis equipment price varies according to different model and type you choose. The basic batch biochar pyrolysis machine price starts at $30500; the skid-mounted biochar making machine price starts at $61500; while the continuous biochar pyrolysis equipment price starts at $125000. If you want to get detailed quotation, please leave your message and we will reply you in 24 hours.
FABE of Beston Biochar Pyrolysis Machine
Features:
- Equipped with explosion-proof hole, alarm device, explosion-proof water seal;
- Double-layer cylinders design;
- Frequency conversion draft fan;
- Highly efficient design for maximum energy conversion;
- Closed system to minimize emissions;
- Versatile processing of a wide range of organic waste materials;
- Easy to install, operate and maintain;
Advantages:
- Chinese export sales performance NO.1 for charcoal maker machine;
- 20+ senior engineers with 10 years of industry experience to do the production research and development;
- Strict and standard quality control procedures for the whole process in raw material storage testing, production testing, air tightness and safety testing, delivery and installation testing;
- Welcome any testing from third-party professional organizations;
- High-quality biochar production for various applications;
- Environmentally friendly with carbon sequestration benefits;
- Cost-effective option for businesses;
- IOT can realize remote control and operation;
- Provide the layout drawing design, foundation drawing design, PID drawing design, installation/operation/maintenance instructions;
- Provide one-stop service from project consultation, customized service, equipment supply, installation and operation;
- 8 departments are at your service with 7*24 hours;
- Our after-sales engineers can communicate with you in English; Have a look at Beston news on Linkedin;
Benefits:
- Improved soil health and plant growth;
- Reduction in greenhouse gas emissions;
- Sustainable waste management solution;
Evidence:
- Beston has a track record of producing high-quality biochar pyrolysis machines and has received positive customer feedback.
- The use of biochar in agriculture and environmental applications has been extensively researched and has demonstrated numerous benefits.
- Beston’s closed system design and efficient energy conversion technology have been independently verified and tested.
Certifications of Beston Biochar Pyrolysis Plant
Why Choose Beston Group
NO.1 Quality Control
NO.2 Sales Market of Beston Biochar Pyrolysis Equipment
NO.3 After-sales Service
NO.4 Manual Instruction
NO.5 Maintenance Plan of Beston Biochar Pyrolysis Equipment
NO.6 Technical Documents Support of Beston Biochar Pyrolysis Equipment
NO.7 Feedback of Beston Biochar Pyrolysis Equipment
