BLJ-20 Pyrolysis + Distillation Integrated Plant

BLJ-20 Pyrolysis and Distillation Integrated Plant Banner

On September 10th, 2025, Beston Group officially launches the newly self-developed BLJ-20 series pyrolysis plant. BLJ-20 utilizes the innovative “ Pyrolysis+Distillation Integrated ” technology that makes it easier to convert waste plastics/tires/oil sludge into high-quality naphtha and non-standard diesel to accelerate the circular economy.

Low-quality oil

Low Efficiency

Safety Risk

Don’t Let Millions Go Down the Drain!

BLJ-20 To Set the Pyrolysis Industry Benchmark

Directly get high value
naphtha & non-standard diesel

Daily output improves:50%

High safety
no open flames, no smoke emissions, fully insulated

Abel Feng

Technical Director of Beston Group

“In the field of waste plastics/tires/oil sludge pyrolysis, the key challenge has always been how to efficiently produce high-value oil products that meet standards. The BLJ-20 stands out with its innovative pyrolysis + distillation integration technology, which fundamentally simplifies the production process while significantly enhancing oil quality. This integrated innovation will bring greater sustainability benefits to the pyrolysis industry.”

Matt Zhang

Marketing Director of Beston Group

“We are excited to bring the BLJ-20 to market. With its pioneering pyrolysis+distillation integration solution, the BLJ-20 produces high-value naphtha and non-standard diesel. This enable investors to seamlessly connect with key markets such as refineries, chemical, and energy industries, unlocking greater economic value. The BLJ-20 will drive more enterprises to engage in waste resource utilization and accelerate the global scaling-up of the circular economy.”

3 Technology Innovations of BLJ-20
Pyrolysis Plant

BLL-20 Fractional Distillation Technology

Fractional Distillation Technology

One-Step Process for Naphtha and Non-Standard Diesel

Streamlined Production:

  • Naphtha with a boiling point below 200°C is directed to the light oil tank.
  • Non-standard diesel above 200°C is sent to the heavy oil tank.

Enhance oil quality and market value

Reduce operation cost

Large-capacity Reactor of BLJ-20

Large-capacity Reactor: ø2800*10000

50% in Processing Capacity

Plastic Waste 12-13 tons/day

Tire Waste18-20 tons/day

Oil Sludge20-25 tons/day

Thermal Dynamic Sealing Technology of BLJ-20

Thermal Dynamic Sealing & Flexible High-temperature Insulation Technology

High Safety

Better sealing performance

No oil vapor leaks

No open flames

Minimal thermal hazards

Acceptable Waste Feedstocks

Plastic for Pyrolysis

Plastic for Pyrolysis

Acceptable plastics types: PP, PE, PS, and others without chlorine and oxygen (Note: PET/PVC can not be pyrolyzed)

Tyre for Pyrolysis

Tyres for Pyrolysis

Acceptable tyres types: Passenger tires, commercial tires, OTR tires, etc.

Oil Sludge for Pyrolysis

Oil Sludge for Pyrolysis

Acceptable oil sludge types: Landing oil sludge, oil-contaminated sand, tank bottom oil sludge, etc.

Multiple Applications of Pyrolysis Products

3 Quality Oil From BLJ-20

Naphtha / Naphtha Production from Non-condensable Gas

  • Chemical Feedstock: Used to produce propylene, butadiene, and ethylene for plastics, rubber, and other synthetic materials.
  • Fuel Production: Can be catalytically reformed into gasoline or used to produce kerosene, jet fuel, and other fuel oils.
  • Solvent Applications: Industrial and laboratory solvent for adhesives, coatings, inks, and extractions.

Non-Standard Diesel

  • Industrial Fuel: Suits for boilers, furnaces and more to replace traditional fuel oil.
  • Power Generation: Used as fuel for diesel generators.
  • Marine and Construction Machinery Fuel: Direct use in ships, construction, or agricultural machinery where emission standards are less strict.
rCB From BLJ-20

rCB (Recovered Carbon Black)

  • The rCB, a kind of eco-friendly material, is a key ingredient in the manufacture of eco-friendly tires.
  • The rCB can be directly used in the production of cement, asphalt, inks, coatings, and other industrial materials.

See BLJ-20 Pyrolysis Plant On-site Operation

See 3D Workflow & Components of BLJ-20
Pyrolysis Plant

Parameters of BLJ-20 Pyrolysis Plant

ModelBLJ-20
ManufacturerBESTON
Time to Market2025
Motor BrandChinese brand
Suitable Raw MaterialsWaste plastics; Tires; Oil sludge
Input Capacity (Max.)Waste plastic pellets: 12-13t/d
Tire: 18-20t/d
Oil sludge: 20-25t/d
Working MethodBatch
Final Oil QualityPyrolysis oil, Non-standard diesel and naphtha
Reactor MaterialQ345R Boiler steel and 304/316L/310S Stainless steel
Reactor Life Span (Years)Q345R Boiler steel 2-3
304/316L Stainless steel 5-8
310S Stainless steel 8-10
Guarantee (Months)12
Delivery Time (Calendar Days)60
Land Space Required (L*W*H*m)40*13*8
Packing1*40FR+4*40HQ
Installation Period (Calendar Days)45

Model Difference: BLJ-16 vs. BLJ-20 vs. BLL-30

BLJ-16

Production Capacity(t/d) :

Waste plastics8-10

Waste tyres12-15

Oil sludge15-16

Final Products: Pyrolysis oil

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Production of Naphtha from Non-condensable Gas

Batch Feeding and Discharging Technology

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Reactor Oil-gas Seal: Conventional Combined Seal

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Intelligent PLC Control System

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BLJ-20

Production Capacity(t/d) :

Waste plastics12-13

Waste tyres18-20

Oil sludge20-25

Final Products: Naphtha & non-standard diesel

Fractional Distillation Technology

Catalyst Heating and Insulation Technology

Production of Naphtha from Non-condensable Gas

Batch Feeding and Discharging Technology

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Self-cleaning Spray Technology

Reactor Variable Frequency Control Technology

Casing Labyrinth Dynamic-static Seal

Reactor Oil-gas Seal: New Combined Seal

Reactor Coking Mitigation Technology

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Intelligent PLC Control System

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BLL-30

Production Capacity(t/h) :

Waste plastics0.8-1.05

Waste tyres1.25-1.5

Oil sludge1.8-2.3

Final Products: Pyrolysis oil, naphtha, non-standard diesel

Fractional Distillation Technology

Catalyst Heating and Insulation Technology

Production of Naphtha from Non-condensable Gas

30 Days Continuous Feeding and Discharging Technology

Automatic Feeding and Weighing Technology

Self-cleaning Spray Technology

Reactor Variable Frequency Control Technology

Casing Labyrinth Dynamic-static Seal

Reactor Dynamic Sealing Technology

Reactor Coking Mitigation Technology

Reactor Automatic Temperature Control Technology

Intelligent PLC Control System

Hot Flue Gas Recirculation + Air Preheating Technology

Nitrogen Protection Technology

Beston GroupThe Leader In Pyrolysis Industry

Beston Group is engaged in the research and development of pyrolysis technology and the manufacture of related equipment, and provides biomass, waste plastics, oil sludge pyrolysis recycling solutions for global customers. Currently, we have successfully implemented 300+ projects, earning strong trust and recognition from the market.

Strategic Partners in Energy and
Environmental Industry

Corsair Corsair Logo

the Leader in Plastic Recycling Industry in NetherlandsA leader in plastic waste management, air pollution control, and climate solutions. In collaboration with Corsair, we advance innovative applications of pyrolysis technology to support sustainable projects.

Silver Star Silver Star Logo

the Second Largest Oil Company in NigeriaAs the second largest oil company in Nigeria, Silver Star plays a pivotal role in the country’s energy industry. Through our partnership, Beston Group’s pyrolysis plant has been put into successful operation, gaining recognition for its performance and reliability in practice.

    Please specify your requirement by referring to the following aspects:

    1-What kind of solution will meet your demand? (Key point)

    2-What kind of end product are you planning to have? (Right solution begins from material and product)

    3-When is the project supposed to be running?

    4-Budget for machinery purchasing? (Key info for right model)

    5-Do you need EPC services, including factory planning, design, construction, equipment installation, etc.?

    6-Points that you really focus on. (Customized service from project consultant)

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