BTF6-8 egg tray machine from Beston Group produces 6,000–7,000 egg trays per hour using waste paper and water. Equipped with a metal drying line, it delivers high production efficiency and consistent output quality. The machine offers both environmental and economic advantages, embodying innovation and a commitment to sustainable development.
Parameters of BTF6-8 6000-7000 PCS/H Egg Tray Machine
| Model | BTF8-8 with Metal Dryer | |
|---|---|---|
| Capacity | 6000-7000pcs/h | |
| Forming Mould Quantity | 48 | |
| Total Power | 273.2kw | |
| Electricity Consumption | 191.24kw | |
| Staffing Demand | 5-7 | |
| Material Consumption | Paper | 520kg/h |
| Water | 1144kg/h | |
| Fuel Consumption | Natural Gas | 90-100m³ |
| LPG | 69-77kg | |
| Diesel | 67-77kg | |
Working Process of BTF6-8 Egg Tray Machine
Step 1: Pulping
Put waste paper and water into the hydraulic pulper at a ratio of 1:3. After 20 minutes, the paper becomes paper pulp. Then, paper pulp enters the homogenization pulp pool, where it is stirred to the desired stock concentration. Finally, the paper pulp enters the finished pulp pool.
Step 2: Molding
Under the action of the vacuum system, paper pulp enters the molding machine. Excess water is separated through the water vapor separation tank. Then the pulp fibers begin to bond together to form the shape of egg tray inside the mold.
Step 3: Drying
After pulping and molding, egg trays carry high moisture content. The automatic metal drying line then dehydrates the wet egg trays. This yields finished egg tray products ready for market delivery.
Major Components of BTF6-8 Egg Tray Machine
BTF6-8 egg tray production line is composed of a pulping system, molding system, and drying system, including a hydraulic pulper, finished pulp pool, molding machine, air compressor, metal drying line, and many other components.
Hydraulic Pulper
Hydraulic pulper uses mechanical and hydraulic shear forces to defiber waste paper into pulp. Incomplete pulping will directly lead to uneven molding and poor drying efficiency.
Forming Machine
Forming machine precisely molds the prepared pulp through vacuum suction. It produces 48 pieces of egg trays per cycle, reaching an hourly output of 6,000–7,000 pieces, which directly determines the final product specifications and production capacity.
Metal Drying Line
Metal drying line (20520 mm*2200 mm*3700 mm) consists of multiple conveyor layers. It provides the necessary heat for drying through hot air. A large quantity of egg trays can be dried simultaneously on different layers, thus increasing production efficiency.
Available Raw Materials to Make Egg Trays with BTF6-8 Model
The BTF6-8 egg tray making machine can process a wide range of raw materials, mainly pulp and paper-based materials. These materials include, but are not limited to: wood pulp, cardboard, waste newspapers, magazines, waste office paper, cartons, and waste industrial paper packaging as well as paper gift bags.
End Products Obtained from BTF6-8 Egg Tray Machine
With strong versatility, the BTF6-8 egg carton making machine has a wide range of applications. According to the choice of molds employed, this machine is able to produce paper pulp products with different cell configurations. This caters to specific packaging needs. The end products we can obtain include:
- Egg trays: 18-hole, 20-hole, 24-hole, and 30-hole.
- Egg cartons: 6-hole, 10-hole, 12-hole, and 18-hole.
- Paper trays: coffee cup trays, fruit trays, seedling trays, phone trays, industrial buffer paper holders, etc.
Customer Cases of BTF6-8 Egg Tray Machine
Case 1: Apple Tray Project in Russia
- Project Start Time: 2022
- Industry: Agriculture / Food Packaging
- Model: BTF6-8 (6000-7000 piceces/h)
- Drying Method: Metal drying line
- End Products: Apple trays (for commercial sale)
- Operational Status: Stable operation
“We were particularly concerned about service quality and delivery timelines — Beston Group met our expectations on both fronts. We are very satisfied with the overall experience.” — Apple Tray Manufacturer
Case 2: Egg Tray Project in India
- Project Start Time: 2022
- Industry: Agriculture / Poultry Farming
- Model: BTF6-8 (6000-7000 piceces/h)
- Drying Method: Brick drying
- End Products: Egg trays (for self-use on own poultry farm)
- Operational Status: Stable operation
“Beston provided timely and necessary support during delivery and shipment — including drawings and technical documents. We are quite satisfied with the overall service.” — Poultry Farm Owner
Advantages of Automatic BTF6-8 Egg Tray Machine – Metal Drying Line
The BTF6-8 egg tray manufacturing machine is suitable for processing large quantities of paper-based materials. Therefore, it is an advisable choice to equip it with automatic metal lines. This can significantly enhance the drying efficiency. Now, let’s delve into the advantages of metal drying lines in more detail.
Efficiency Production
This drying line quickly and efficiently dries wet egg trays. Compared with traditional drying methods such as natural air drying, it reduces drying time. This increased speed allows for higher production output within the same timeframe.
Quality Control
These drying lines provide consistent and uniform drying conditions for all products. This consistency reduces the likelihood of substandard egg trays. This means that more egg cartons can be sold rather than discarded.
All-Weather Drying
Unlike natural air drying, automatic metal drying lines are not affected by weather conditions. This eliminates production delays due to rain, humidity, or extreme temperatures, ensuring consistent output year-round.
Reduced Labor Costs
With the automated drying system, the metal drying line requires minimal manual intervention. This drying way will reduce labor costs for the entire project.
Space Optimization
The design of metal drying lines is usually more compact. It takes up less space. This is an important advantage for manufacturers with limited sites.
Energy-efficient & Eco-friendly
Automatic metal dryer optimizes the use of heat and airflow to improve thermal utilization efficiency. By reducing drying time and energy consumption, this method promotes eco-friendly production.
ISO & CE Certificates of BTF8-8 Egg Tray Making Machine
Related Models for You to Choose
BTF4-4
BTF4-8
BTF5-8
BTF6-8
BTF8-8
Ready for Egg Tray Production With BTF6-8?
BTF6-8 egg tray machine is a reliable and efficient solution for large-scale egg tray production. Whether you are looking to start a new production line or expand your existing capacity, Beston Group is ready to provide professional guidance and tailored support every step of the way. Contact us today to get a customized solution for your project.