Tyre Recycling Industry Solution

Resource Utilization | Reduction

1 billion tyres reach the end of useful life every year. Unfortunately, only 40% is recycled. To accelerate the sustainable transformation of the tyre recycling industry, recyclers are committed to finding an efficient way. Beston Group provide tyre to oil solution. Through tyre pyrolysis plant, end-of-life tyres are transformed into renewable materials. Tyre pyrolysis technology reduces the hazards caused by improper handling. At the same time, this solution promotes the development of a circular economy in tyre recycling industry.

Dangers of Improper Tyre Disposal

Space Occupied

Due to the structure and materials of tyres, these non-biodegradable objects take up a lot of space in landfills. Large accumulation brings management difficulties

Fire Risk

Tyre flammability poses a safety hazard. If it catches fire, it can last for months, releasing harmful pollutants and increasing the risk of fire.

Ecological Hazard

Improper handling harms ecosystems. Chemicals in tyres are released into soil, water and air, causing irreversible environmental damage.

Limitations of Traditional Recycling Methods

Traditional tyre recycling methods often involve shredding or grinding tyres. This only changes the form of tyre existence and does not fundamentally decompose it. Therefore, there are some limitations to this approach.


Tyre-Derived Fuel Production

Combustion Efficiency: Tyre-derived fuels do not maximize combustion efficiency. Low combustion efficiency may result in insufficient energy recovery.

Emissions Concerns: Harmful emissions can be released during the combustion of tire-derived fuels. This is not consistent with sustainable recycling.


Tyre Rubber Powder Production

Resource Utilization: This method does not fully recycle the materials in the tire, such as steel wire and part of the rubber. This results in lower utilization of waste resources.

Application Industries: Due to limitations in production methods, the diversity of tyre rubber powder in application industries may be restricted.

Find Diversified Value in Waste Tyre

Beston Group’s pyrolysis technology makes the best use of tyres. It can turn end-of-tyre into pyrolysis oil, carbon black, steel wire, and syngas. As an integrated solution, pyrolysis plant can 100% uncover the resource value of end-of-life tyres.

Pyrolysis Oil

Renewable fuel for industrial heating, electricity production, and traditional fuel replacement.

Carbon Black

Raw material for tyre manufacturing, carbon black processing and other industries.

Steel Wire

Raw material for tyre manufacturing, steel products processing and other industries.


Recoverable heat source for the pyrolysis process.

Tyre to Oil Process Through Pyrolysis Plant

Tyre Pretreatment

Shred the tyres into rubber powder with a particle size of 1-5mm. Take out the steel wire.

Tyre Pyrolysis

Tyre rubber powder begins to decompose under a micro-oxygen environment. The reaction temperature reaches about 300℃.

Oil & Gas Condensation

Part of the oil-gas mixture is condensed into pyrolysis oil, and the other part of the non-condensable gas is used as a heat source.

Carbon Black Collection

The solid carbon black produced by pyrolysis is collected after being cooled by a water-cooled slagging system.

Exhaust Gas Treatment

The hot flue gases are processed through the exhaust gas treatment system. Emission gas can meet EU emission standards.

Pyrolysis Drives Tyre Recycling Value Chain

Pyrolysis technology converts tyres into reusable materials, which are reused in all aspects of the tyre lifecycle. From recycling end-of-life tyres to reusing these materials, the closed-loop solution enables a profitable and sustainable circular economy.

  • Tyre Manufacturing

    Carbon black and steel wire are indispensable raw materials for tyre manufacturing. They serve as end products of tyre pyrolysis and can be reused in tire manufacturing after further processing.

  • Tyre Use

    Transportation and heavy industry consume a lot of commercial and OTR tyres. The oil obtained from the pyrolysis of these tyres can be used as fuel for vehicles involved in these industries.

  • Tyre Pyrolysis

    Tyre pyrolysis process produces syngas. After purification and dust removal, it can directly provide heat energy for the pyrolysis process. This reduces the consumption of traditional fossil fuels.

Circular Recycling of Tyre

Waste Tyre Pyrolysis Plant Showcase

Skid-mounted Type

Model: BLJ-3 / Small floor space / Easy to install/operate

Batch Type

Model: BLJ-6/BLJ-10 / No need to shred tyres / One furnace a day

Semi-continuous Type

Model: BLL-16 / Automatic feeding / Three water-cooled slagging

Fully Continuous Type

Model: BLL-30 / 24/hours continuous production / High-end exhaust gas treatment

Ready to Work Together?

If you are a recycler looking to unlock the value of end-of-life tyres, bring nothing but your needs to get solutions! Join Beston Group, and take the first step towards a sustainable future.

    Please specify your requirement by referring to the following aspects:

    1-What kind of solution will meet your demand? (Key point)

    2-What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

    3-When is the project supposed to be running? (Key info for A-Z project programming)

    4-Budget for machinery purchasing? (Key info for right model)

    5-Points that you really focus on. (Customized service from our project consultant)


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