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Continuous Pyrolysis Plant

A continuous pyrolysis plant has a large feeding capacity. It is the preferred choice for many large-scale pyrolysis businesses. Beston continuous equipment has unique advantages. This equipment has a high level of automation and modular design. Additionally, Beston equipment is equipped with unique technologies to address issues such as sludge coking and plastic wax blockage. If you are interested in our equipment, please continue reading.

Beston Continuous Pyrolysis Plant for Sale

Raw Materials for Continuous Pyrolysis

There are many raw materials suitable for continuous pyrolysis processing. They can be mainly divided into three categories: plastics, tires (rubber), and sludge.

Note: PET and PVC cannot be used as the primary raw materials for pyrolysis process.

Waste Tyre
Waste Tyre
Waste Plastic
Waste Plastic
Oil Sludge
Oil Sludge

Final Continuous Pyrolysis Products and Their Uses

The final pyrolysis products are pyrolysis oil, syn-gas, carbon black and steel wire (from tyre). These products have applications and markets in various industries.

Products Uses
Pyrolysis Oil
  • Pyrolysis oil is a good heating fuel in cement plants, brick factories, ceramic plants, power plants, and so on.
  • Use pyrolysis oil as the heating fuel in the combustion chamber.
  • Process pyrolysis oil into higher-quality oil by applying a distillation oil machine.
  • Carbon Black
  • Carbon black can be processed into higher-quality carbon black through advanced grinding equipment.
  • It is a raw material used in ink, paint, and coating production.
  • It is a reinforcing filler used to enhance rubber and plastic products.
  • It is a commonly used raw material in the construction industry for materials such as asphalt and concrete.
  • It can be used in the production of conductive materials and batteries.
  • Syn-gas
  • Recycled combustible gas can be used as a heating fuel in the continuous pyrolysis reactor.
  • It can be collected for other uses.
  • Steel Wire
  • The steel wire can be sold directly.
  • It can be used to make other steel products.
  • Pyrolysis Oil
    Pyrolysis Oil
    Carbon Black
    Carbon Black
    Steel Wire
    Steel Wire

    Parameters of Beston Continuous Pyrolysis Plant for Sale

    Working ProcessFully continuous
    Reactor Sizeφ1800*18500mm
    Reactor Material310S stainless steel
    Drive SystemZQH650-50 reducer+15kw frequency conversion motor
    Land (L*W*H)70m*20m*10m
    Burner2.5 million kcal per set
    Total Weight of Shipped MaterialsAbout 150t
    Number of Containers25m*8m bulk cargo+8*40HQ
    Noise (dB)≤60
    Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
    Condensing SystemVertical Condenserφ920*3200
    2 sets of vertical condenser
    3-in-1 Condenser8000*2260*2500
    Condensing area
    Beston Continuous Pyrolysis Plant for Sale
    Beston Continuous Pyrolysis Plant for Sale – Installation Site in Romania

    Components of Beston Continuous Pyrolysis Machine

    Beston continuous pyrolysis equipment is mainly divided into the feeding system, main reactor system, slag discharge system, condensing system, dedusting system, and combustible gas recycling system. Let’s take a look at the components of the pyrolysis unit, their positions and structure.

    Components of Beston Continuous Pyrolysis Machine

    Components of Beston Continuous Pyrolysis Plant

    What is Continuous Pyrolysis Process?

  • Preheat the main pyrolysis reactor. The preheating time is about 3-4 hours.
  • Convey the waste to the automatic feeder by a belt conveyor. During the feeding process, the insert gas (nitrogen) protection system helps reduce the entry of oxygen.
  • After entering the main reactor, the raw materials will undergo complete decomposition at high temperatures. During this process, accurate temperature control technology for high-temperature flue gas reuse with dual fans helps maintain temperature control.
  • The flue gas in the main reactor undergoes treatment through an activated carbon dust collector, electrostatic precipitator, denitration tower charging tank, and chemical tower to meet European emission standards.
  • After undergoing treatment with an air pump, condenser, and water-sealed tank, the syngas can be directly used for combustion in the combustion chamber.
  • Projects of Beston Continuous Waste Pyrolysis Plants Over the World

    Beston continuous pyrolysis equipment has been shipped to four countries, including South Africa, Romania, the Philippines, and Uzbekistan. These machines are used for processing tires and plastics. Customers provide Beston with local site information, product market information, and requirements, and Beston can customize the pyrolysis production line and plant layout according to the customer’s needs. The customers are highly satisfied with the final equipment and successful installation. Please watch one of the case videos.

    Continuous Pyrolysis Plant Design VS Batch Pyrolysis Plant Design

    Continuous type and batch type have different working methods. Moreover, a part of the systems is different. See their unique features mentioned in the following content:

    Differences Beston Continuous Pyrolysis Unit Beston Batch Pyrolysis Unit
    Feeding system A fully automatic pyrolysis plant utilizes an automatic screw feeder to continuously feed the raw materials into the reactor without any interruption 24 hours a day. Moreover, insert gas (nitrogen) protection system and weighting system help to feed safer. Feed raw materials in a batch by manual labor or feeder (optional device). When a batch of the reactor is full, the feeding process stops.
    Heating method Hot air heating. Conduction heating.
    Discharging system The discharging method is stree-stage water cooling screw discharger. The discharging process happens without any interruption 24 hours a day. Discharge products in a batch by manual labor or automatic discharger (optional device). As a result, there is a need to wait for the cooling of the reactor before discharging.
    Modular design Continuous type has modular system, for example, condenser system, modular de-dusting system. Modular design makes the delivery, assembling and maintenance of the plant much easier. Therefore, it has gained a lot of favorable reviews from our customers. Batch type has a modular option for condensing system, oil tank and water seal. It is Three into One machine.
    De-dusting system Continuous type has high-version de-dusting system. It contains activated carbon dust collector, electrostatic precipitator, chemical tower, denitration tower charging tank, etc. Dedusting system in batch pyrolysis plants has condener, water spray, ceramics ring adsorption, etc.
    Production and installation period Production period is about 100 working days. Installation period is about 60 working days. Production period is about 30 working days. Installation period is about 45 working days
    Working shift 3 1
    Fully Continuous Pyrolysis Plant
    Fully Continuous Pyrolysis Plant
    Batch Pyrolysis Plant
    Batch Pyrolysis Plant

    Continuous Type Design VS Semi-continuous Type Design

    Differences Continuous Pyrolysis Equipment Semi-continuous Pyrolysis Equipment
    Feeding system Automatic screw feeder, weigh tometer, insert gas (nitrogen) protection system. Automatic screw feeder.
    Feeding system Three-stage water cooling discharger. Same as discharger of continuous type.
    Other systems Other systems have high-level automation and intelligent control, higher configuration. Other systems are almost the same as the systems of batch types.
    Fully Continuous Pyrolysis Plant
    Fully Continuous Pyrolysis Plant
    Semi-continuous Pyrolysis Machine
    Semi-continuous Pyrolysis Machine

    Safety Design of Fully Continuous Pyrolysis Plant

    • Round furnace door to make sure the stability of the whole process;
    • Protective casing to avoid the operator being hurt by the high temperature;
    • The operator can have a real-time observation of the reactor’s status by reading the pressure gage and thermometer;
    • 100% anti-clogging technique: we adopt a honeycomb filtration design to avoid clogging;
    • 100% explosion-proof and 100% fireproof techniques to protect the whole plant;
    • Sensitive alarming system in the PLC.

    Contact Beston Group to Know Safety Design of Continuous Pyrolysis Plant

    Eco-friendly and Energy-saving Design of Beston Continuous Pyrolysis System

    • Emission. The flue gas discharging meets the EU environmental protection emission standard;
    • Turning waste to energy. Because it is able to turn your waste into the energy ultimately, like tyre pyrolysis oil.
    • All the feeding and discharging are sealed to make sure no ashes and dust in the workshop;
    • New heating structure can save you a lot of energy and cost of fuels, so as to improve working efficiency;
    • The water in the hydra seal is recyclable .
    Energy-saving Design of Beston Continuous Pyrolysis System
    Energy-saving Design
    Eco-friendly Design of Beston Continuous Pyrolysis System
    Eco-friendly Design

    Knowing Better of the Continuous Pyrolysis Plant Cost

    If you have a large number of waste tyres to dispose of, you will need continuous pyrolysis equipment. But at the same time, you shall know that a larger capacity means a bit higher cost than investing in a small scale pyrolysis plant. The continuous pyrolysis machine price starts from $688900.

    But in the meantime, you will get higher output and then a much higher reward from the final products of this plant. In addition, as one of the top continuous pyrolysis plant manufacturers in China, Beston Group has the strength to provide you with the best pyrolysis machine with the best quality and longest service life. And our professional sales consultant will help you make a specific business plan according to your budget and needs. Our specialized engineering team will also help you with the initial assembling and subsequent maintenance. In a word, all the money you have spent on this plant will finally worthy of your investing.

    Contact Beston Group to Get the Continuous Pyrolysis Plant Cost

    Contact Beston Group to Start Continuous Pyrolysis Business

    Continuous pyrolysis plant is largest type of the pyrolysis plants Beston Group can offer to you. It has continuous and automatic pyrolysis process. Moreover, it is equipped with PLC intelligent control system, temperature control device, etc. This machines run in an energy-saving, efficient and safe condition. Leave your requirement to get more information on our pyrolysis plants now. You also can follow Beston Linkedin to get more news.

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      2-What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

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