Continuous Pyrolysis Plant Design

Continuous Pyrolysis Plant

There are two main types of pyrolysis plant for sale in Beston, the continuous pyrolysis plant and the small scale pyrolysis plant. Thereinto, the continuous type plants can be divided into semi-continuous and fully continuous type. Following is the specific parameters of all the plants we offer,

Continuous Pyrolysis Plant Design
Beston Continuous Pyrolysis Plant – 3D Layout

Parameters of Beston Continuous Pyrolysis Plant for Sale

Model BLJ-16 BLL-20
Daily Capacity 15-20T 20-24T
Working Method Semi-Continuous Fully Continuous
Raw Materials Waste Plastic, Tyre, Rubber, Oil Sludge
Reactor Size D2.8*L7.1m D1.4*L11m
Pattern Horizontal & Rotary
Heating Materials Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Total Power 54kw/h 71.4kw/h
Floor Area (L*W*H) 40*10*8m 45*25*10m
Operating Pressure Constant Pressure
Cooling Method Water Cooling
Life span 5-8 Years
Continuous Pyrolysis Machine
Beston BLL-20 Shipped to Romania

Continuous Pyrolysis Reactor
Beston BLJ-16 Shipped to South Africa

Continuous Pyrolysis Plant Design V.S. Batching Pyrolysis Plant Design

Comparing with the batching type pyrolysis plant, Beston continuous pyrolysis plant design has the following unique features,

Faster Feeding and Discharging System

Continuous pyrolysis plant is also called a fully automatic pyrolysis plant because it utilizes automatic screw feeder to feed the raw materials into the reactor. The feeding and discharging happen simultaneously without any interruption in 24 hours a day. As a result, there is no need to wait for the cooling of the reactor before feeding as the batching pyrolysis plants do.

Non-rotary Design of A Continuous Pyrolysis Reactor

Batching pyrolysis plant, known as the small scale pyrolysis plant, adopts a rotary reactor. It has a double helix structure inside of the reactor to make sure the raw materials have a 360°rotation while being heated. But the continuous pyrolysis reactor is not rotary. It has a larger space to make sure a large number of raw materials can be heated evenly at the same time.

Note for you: the semi-continuous pyrolysis plant (BLJ-16) adopts the same reactor with the small type plant. 

Continuous Pyrolysis Plants
Beston Continuous Pyrolysis Machine in the Philippines

Modular Design

Beston fully continuous pyrolysis machine (BLL-20) adopts modular design, which means every part of the equipment can be an independent modular that has high changeability and feasibility.

Usually, a whole set of the plant consists of the following modules,

  • Feeding System
  • Heating System
  • Pyrolysis System
  • Condensing System
  • Discharging System
  • Dedusting System

Thereinto, the continuous pyrolysis plant adopts 3-in-1 discharging system, which combines the condensing system, discharging system as well as the liquefication system together, so as to improve the working efficiency.

Modular design makes the delivery, assembling and maintenance of the plant much more easier, therefore, it has gained a lot of favorable reviews from our customers.

Continuous Pyrolysis Plant Design
Feeding System
Continuous Pyrolysis Plant
Heating System
Continuous Pyrolysis Reactor
Pyrolysis Reactor – BLL-20
Continuous Pyrolysis Machine
Condensing System
Continuous Pyrolysis Equipment
3-in-1 Discharging System
Dedusting System
Updated Dedusting System

Larger Capacity, Larger Size, Higher Output

We design continuous pyrolysis machines for handling a larger amount of raw materials, thus the capacity, size and output are all stronger and larger than the batching plant.

Can Provide with a Pre-treatment System

Both batching type plant and the continuous plant can process tyre, oil sludge and rubber waste, but the continuous plant can provide with a pre-treatment system if the feedstock needs to be pre-treated. The whole plant also contains the pre-treatment system, for example, the scrap tyre shredder or crusher, etc.

Tyre Shredder
Tyre Pretreatment Plant

Additionally, the continuous pyrolysis design has the following advantages similar to the batching type.

Safety Design of Continuous Pyrolysis Plant

1. Small furnace door to make sure the stability of the whole process;

2. Protective casing to avoid the operator being hurt by the high temperature;

3. The operator can have a real-time observation of the reactor’s status by reading the pressure gage and thermometer;

4. 100% anti-clogging technique: we adopt a honeycomb filtration design to avoid clogging;

5. 100% explosion-proof and 100% fireproof techniques to protect the whole plant;

6. Sensitive alarming system.

Eco-friendly and Energy-saving Design

1. Emission. The flue gas discharging meets the EU environmental protection emission standard;

2. Turning waste to energy. Because it is able to turn your waste into the energy ultimately.

3. All the feeding and discharging are sealed to make sure no ashes and dust in the workshop;

4. New heating structure can save you a lot of energy and cost of fuels, so as to improve working efficiency;

5. The water in the hydra seal is recyclable.

Continuous Pyrolysis Plant Design
Beston Fully Automatic Pyrolysis Plant

Knowing Better of the Continuous Pyrolysis Plant Cost

If you have a large number of waste tyres to dispose of, you will need continuous pyrolysis equipment. But at the same time, you shall know that a larger capacity means a bit higher cost than investing in a small scale pyrolysis plant.

But in the meantime, you will get higher output and then a much higher reward from the final products of this plant. In addition, as one of the top continuous pyrolysis plant manufacturers in China, Beston Group has the strength to provide you with the best pyrolysis machine with the best quality and longest service life. And our professional sales consultant will help you make a specific business plan according to your budget and needs. Our specialized engineering team will also help you with the initial assembling and subsequent maintenance. In a word, all the money you have spent on this plant will finally worthy of your investing.

Our Strength

Beston Factory
Beston Pyrolysis Factory
Pyrolysis Workshop
Pyrolysis Workshop
Beston Engineers
Beston Engineers

Continuous pyrolysis plant is only one type of the pyrolysis plants we can offer to you in Beston. As the developing of modern technology, the updating of our pyrolysis plants is fast, too. But choosing the plant which is the most suitable one for yourself is always the key to the success of this business. Click here to get more information on our pyrolysis plants for sale now.

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