Beston Group has dedicated a lot to designing and manufacturing waste recycling machines, so we are able to supply the high-quality pyrolysis plant for sale on the international market. This kind of plant is a good solution to dispose of solid waste (including plastic, tyre , rubber, oil sludge, etc.) because it can turn the waste materials into useful things.
Firstly, according to the capacities of the machine, we have small (batch-type), semi-continuous and fully continuous pyrolysis plant. For the details of them, you can check the specific parameters of the plants below.
Basic Parameters of Beston Waste Pyrolysis Plant for Sale
|Working Process||Batch||Batch||Batch||Semi-continuous||Fully continuous|
|Reactor Material||Q245R||Q245R||Q245R||Q245R||310S stainless steel|
|Drive System||350 reducer+4kw drive motor||400 reducer+5.5kw drive motor||400 reducer+5.5kw drive motor||500 reducer+7.5kw drive motor||ZQH650-50 reducer+15kw frequency conversion motor|
|Burner||2*200,000 kcal||2*300,000 kcal||2*300,000 kcal||2*400,000 kcal||2.5 million kcal per set|
|Total Weight of Shipped Materials||About 18t||About 24.5t||About 28t||About 34.5t||About 150t|
|Number of Containers||1*40HQ||1*40FR+1*40HQ+1*20 GP||1*40FR+2*40HQ||1*40FR+2*40HQ||25m*8m bulk cargo+8*40HQ|
|Heating Materials||Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.|
|Condensing System||Vertical Condenser||φ426*3000|
Single piece condensing area
Single piece condensing area
Single piece condensing area
Single piece condensing area
2 sets of vertical condenser
Secondly, according to the raw materials, we have the following types of pyrolysis machines for sale,
Waste Tyre Pyrolysis Machine for Sale
Acceptable Raw Materials: all rubber tyres.
End-products: pyrolysis tyre to oil, carbon black and steel wires.
Notes: 1. you need to draw the steel wire out from the tyres before treating them. 2. different types of tyres have different oil yields, for the specific data, leave you a message to us now.
Rubber Pyrolysis Plant for Sale
Acceptable Raw Materials: all rubber wastes like waste shoe soles, rubber gloves, rubber tubes, rubber cable skin and wastes from all rubber products.
End-products: pyrolysis oil and carbon black.
Oil Sludge Treatment Plant for Sale
Acceptable Raw Material: oil sludge.
End-products: pyrolysis oil, water and sand.
Usages of End-Products
|Pyrolysis oil||1. Be sold directly;
2. Used as fuel oil;
3. Refine it by an oil distillation machine to get qualified diesel if you want to sell it at a better price.
|Carbon black||1. Be sold directly;
2. Used in the industry of making fortifiers, filler and colorant in rubber and plastic industry.
3. Get finer carbon black by a grinding machine if you want to sell it at a better price.
|Steel wires||1. Be sold directly;
2. Be used in the steel making factory to produce steel bars and rods.
|Combustible gas||Reused in the process of pyrolysis.|
Pyrolysis Process Description
Before you want to buy the pyrolysis plant for sale, you will need to learn what is pyrolysis firstly. Pyrolysis is a typical thermal chemical reaction, so the essence of it refers to the recombination of the hydrogen and carbon groups of the raw materials in the oxygen-free environment as the temperature rises.
The working process of our pyrolysis equipment is as follows for your reference,
Feeding: the automatic screw feeder (optional) will push the raw materials to the furnace door.
Heating: heat the reactor after the feeding.
Oil gas generation: when the interior temperature of the reactor reaches 180℃, oil gas will be generated and then go to the manifold. After that, the heavy particles of the oil gas will be collected into the oil sludge tank while the light oil gas travel to the condenser and then liquefied into the pyrolysis oil. Finally, it will be restored in the oil tank, and that is oil you can get.
Discharging and Emission
Usually, discharging and emission are the main parts of a pyrolysis machine for sale because it concerns environmental pollution problems sometimes. Therefore, our machine pays much attention to the design of the two parts.
1. The carbon black is discharged through the sealed water-cooling discharging system.
2. There will be combustible gas generated during the pyrolysis process. Therefore, we have the technique of reusing the combustible gas to avoid air pollution: in the hydraulic seal, the combustible gas will be de-dusted and desulfurized and then be burned in the burning chamber to supply heat for the reactor.
3. All the flue gas will be discharged safely after going through de-dusting, water spraying and cleansing, activated carbon absorption and ceramic ring absorption. And we promise all the emissions of our pyrolysis units to meet the EU environmental emission standard.
Unique Design of Beston New Generation Pyrolysis Machine for Sale
We adopt the modular design for the continuous type machine. The whole pyrolysis project can be divided into the feeding system, heating system, pyrolysis reactor, condensing system, dedusting system, and discharging system. See the components of pyrolysis plant for sale here.
Advantages of Using This Design for Our Pyrolysis Plant for Sale:
- Improve the universality and interchangeability of every part of the pyrolysis system.
- Enrich more workable designs for different requirements from different customers.
- Easy for delivery, assembling and maintenance.
Pyrolysis Reactor Design
1. Sealing: furnace door design adapting different feeding method including auto screw feeding, hydraulic feeding, belt feeding. With Door shaft and bolts for fixing we make sure the sealing while keep the system easy to open and close.
2. Durability: boiler steel Q245R is used as the material of the reactor, with thickness of 16mm, it can withstand high temperature and has a long life span.
Automation: with the inner structure design, the reactor will achieve auto feeding and auto discharging. Without having to open the door, the carbon black will come out from the rear end of the reactor automatically.
3. Thermal Efficiency: the Reactor is covered in base, refractory, casing, to trap all the thermal heat from the furnace to take effect in the reaction.
4. Safety: pressure and temperature gauges are the necessary parts as safety device integrated on the Reactor.
5. Stability: the Gear Ring made by Cast Iron works with the speed reducer to drive the reactor to rotate. The position ring fixing into the support roller is to fix the position of the reactor during process.
Safety Insurance Design
1. Security devices: pressure and temperature gauges at reactor, manifold, oil tank, hydro-seal; Pressure release valve on manifold; Anti-explosion valve on the pipping; Implant alarm system when temperature or pressure exceed allowed number.
2. The design of the Beston pyrolysis plant for sale strictly complies with the national standard, engineering industry and industrial standards. Therefore, we promise the safety, reliability and quality of the plant.
3. We test and preassemble the plant according to the ITP Plan and make sure the safety of every part of the plant before the plant leaves the factory.
4. We design multiple safety devices and safety instruments and valves and they can supervise every part of the plant from different points. Therefore, the operator can get a real-time report of the temperature and pressure of each part.
5. During the on-site installation and commissioning, the engineers shall evaluate the blind points of the safety assessment.
If you are not sure which supplier you will choose, you can choose Beston! We can provide you the waste pyrolysis plant with the best quality if you choose to cooperate with us. At the same time, we will also provide you with the best service you’ve ever seen, which includes,
- Pre-sale service: professional sales consultants help you make your own business plan.
- On-purchasing service: quality-control, schedule-grantee and technique support.
- After-sale service: assembling, installation, and commissioning; 24/7 online customer service; regular returning visits to the customers.
In addition, Beston also has a professional research center, testing center, laboratory and manufacturing factories. Therefore, we are confident with our pyrolysis plant for sale on the market because we have strong and supportive scientific, research and production teams. If you are interested in this plant, leave your message to us now or follow us on FaceBook at first.