Resource Utilization | Reduction
1 billion tyres reach the end of useful life every year. Unfortunately, only 40% is recycled. To accelerate the sustainable transformation of the tyre recycling industry, recyclers are committed to finding an efficient way. Beston Group provide tyre to oil solution. Through tyre pyrolysis plant, end-of-life tyres are transformed into renewable materials. Tyre pyrolysis technology reduces the hazards caused by improper handling. At the same time, this solution promotes the development of a circular economy in tyre recycling industry.
Dangers of Improper Tyre Disposal
Space Occupied
Due to the structure and materials of tyres, these non-biodegradable objects take up a lot of space in landfills. Large accumulation brings management difficulties
Fire Risk
Tyre flammability poses a safety hazard. If it catches fire, it can last for months, releasing harmful pollutants and increasing the risk of fire.
Ecological Hazard
Improper handling harms ecosystems. Chemicals in tyres are released into soil, water and air, causing irreversible environmental damage.
Limitations of Traditional Recycling Methods
Traditional tyre recycling methods often involve shredding or grinding tyres. This only changes the form of tyre existence and does not fundamentally decompose it. Therefore, there are some limitations to this approach.
Tyre-Derived Fuel Production
Combustion Efficiency: Tyre-derived fuels do not maximize combustion efficiency. Low combustion efficiency may result in insufficient energy recovery.
Emissions Concerns: Harmful emissions can be released during the combustion of tire-derived fuels. This is not consistent with sustainable recycling.
Tyre Rubber Powder Production
Resource Utilization: This method does not fully recycle the materials in the tire, such as steel wire and part of the rubber. This results in lower utilization of waste resources.
Application Industries: Due to limitations in production methods, the diversity of tyre rubber powder in application industries may be restricted.
Find Diversified Value in Waste Tyre
Beston Group’s pyrolysis technology makes the best use of tyres. It can turn end-of-tyre into pyrolysis oil, carbon black, steel wire, and syngas. As an integrated solution, pyrolysis plant can 100% uncover the resource value of end-of-life tyres.
Pyrolysis Oil
Renewable fuel for industrial heating, electricity production, and traditional fuel replacement.
Carbon Black
Raw material for tyre manufacturing, carbon black processing and other industries.
Steel Wire
Raw material for tyre manufacturing, steel products processing and other industries.
Syngas
Recoverable heat source for the pyrolysis process.
Tyre to Oil Process Through Pyrolysis Plant
Tyre Pretreatment
Shred the tyres into rubber powder with a particle size of 1-5mm. Take out the steel wire.
Tyre Pyrolysis
Tyre rubber powder begins to decompose under a micro-oxygen environment. The reaction temperature reaches about 300℃.
Oil & Gas Condensation
Part of the oil-gas mixture is condensed into pyrolysis oil, and the other part of the non-condensable gas is used as a heat source.
Carbon Black Collection
The solid carbon black produced by pyrolysis is collected after being cooled by a water-cooled slagging system.
Exhaust Gas Treatment
The hot flue gases are processed through the exhaust gas treatment system. Emission gas can meet EU emission standards.
Pyrolysis Drives Tyre Recycling Value Chain
Pyrolysis technology converts tyres into reusable materials, which are reused in all aspects of the tyre lifecycle. From recycling end-of-life tyres to reusing these materials, the closed-loop solution enables a profitable and sustainable circular economy.
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Tyre Manufacturing
Carbon black and steel wire are indispensable raw materials for tyre manufacturing. They serve as end products of tyre pyrolysis and can be reused in tire manufacturing after further processing.
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Tyre Use
Transportation and heavy industry consume a lot of commercial and OTR tyres. The oil obtained from the pyrolysis of these tyres can be used as fuel for vehicles involved in these industries.
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Tyre Pyrolysis
Tyre pyrolysis process produces syngas. After purification and dust removal, it can directly provide heat energy for the pyrolysis process. This reduces the consumption of traditional fossil fuels.
Waste Tyre Pyrolysis Plant Showcase
Skid-mounted Type
Model: BLJ-3 / Small floor space / Easy to install/operate
Batch Type
Model: BLJ-6/BLJ-10 / No need to shred tyres / One furnace a day
Semi-continuous Type
Model: BLL-16 / Automatic feeding / Three water-cooled slagging
Fully Continuous Type
Model: BLL-30 / 24/hours continuous production / High-end exhaust gas treatment
Ready to Work Together?
If you are a recycler looking to unlock the value of end-of-life tyres, bring nothing but your needs to get solutions! Join Beston Group, and take the first step towards a sustainable future.