Rice hull carbonizer is becoming increasingly popular among farmers worldwide as it has advanced technology and wide applications. The rice hull carbonization technology helps to reduce the environmental impact of rice production while simultaneously producing valuable byproducts including biochar, wood vinegar, tar and combustible gas.
What is Rice Hull Carbonizer?
Rice hull carbonizer is a kind of machine that converts rice hull waste into biochar by high-temperature carbonization technology. The generated biochar is a valuable source that can be used as alternative fuel source, soil amendment, raw material for making derivatives of carbon, such as BBQ charcoal or hookah charcoal, etc.
Rice hull carbonizer can be also called rice husk charcoal making machine, rice hull biochar/charcoal making machine, rice hull carbonization machine, rice hull pyrolysis plant, etc.
Applications of Rice Hull Biochar Machine
Rice Hull Carbonization Machine for Processing Agricultural and Forestry Waste
The rice hull carbonization machine can be used for processing not only rice hull waste, but also a variety of other agricultural waste (wiki) and forestry waste materials. These waste materials include but are not limited to: coconut shells and husks, corn cobs and stalks, sawdust and wood chips, bamboo, palm kernel shells, sugar cane waste, nutshell, coffee husks, olive pits, etc.
Rice Hull Carbonization Machine for Biochar Production
While processing the above biomass materials, the rice hull carbonizer equipment can produce useful sources, biochar, wood vinegar, tar and combustible gas. All the final products have a lot of uses and can be applied in many industries.
What is the Usage of Carbonized Rice Hull (CRH)?
- Can be produced into BBQ charcoal/hookah charcoal to be sold directly;
- Used as alternative fuel to provide heat in boiler factory, cement factory, glass factory, steel factory, etc.;
- To be used for carbon sequestration and emission reduction; generating carbon sinks to help combat climate change;
- To improve the quality of soil to enhance the grain output as its strong adsorption capacity.
Applications of Other Byproducts
1. Wood vinegar:
- Anti-insect fungicide to protect crops;
- Pesticide intermediates to kill pests;
- Soil amendment to improve the quality of soil.
- Basic raw material for smelting bio-diesel.
3. Combustible gas:
- It will be recycled to heat the carbonization furnace for secondary use, which can make the charcoal making system more efficient and greatly reduce fuel costs.
How to Make Carbonized Rice Hull?
- Pre-heating the biocharreactor 1-1.5h by your own fuel, LPG, natural gas or diesel; the high-temperature exhaust gas will be recycled to dryer for drying materials, rice hull.
- The rice hullcan be fed into the dryer by belt conveyor. (If the moisture of rice hull ＜15% or you can dry them naturally to＜15%, no need for dryer). The materials will be dried by high-temperature exhaust gas generated from carbonization reactor system. The final exhaust gas can be discharged after de-dusting system.
- The rice hullwill be transferred to carbonization reactor system, and it takes about 20 min to get biochar. During the carbonization process, there is biogas generated and delivered to hydro-seal to be cleaned and return back to reactor combustion chamber for heating as substitute fuel. In this way, it can save your much fuel cost. The excess biogas will be burned out in waste gas combustion chamber.
- Final rice hull biochar will be discharged safely by water cooling auto screw discharger.
Latest Rice Hull Carbonizer Design
Generally, the latest rice hull carbonizer design includes 6 important systems, drying pretreatment system, feeding system, carbonization host system, slag discharging system, combustible gas condensing system, dust removal system, and other parts. There are several advancements in rice hull carbonizer design that can improve its efficiency and sustainability. Here are some of the latest rice hull carbonizer design innovations for your reference:
- Modular design: Modular carbonizer design allows for easy scalability and customization. They can be designed to accommodate different capacities, and they can be easily assembled and disassembled for maintenance and transport. Mobile biochar machine (skid-mounted) is a good example.
- Continuous carbonization: Continuous carbonizers can process rice hulls continuously without shutdowns and restarts, which reduces the need for manual labor and increases the efficiency of the process. It also enables greater control over the process parameters, resulting in a more consistent and higher-quality product.
- Multi-stage carbonization: Multi-stage carbonization involves separating the carbonization process into different stages. Each stage can be optimized for a specific aspect of the process, such as drying, pyrolysis, and carbonization. This design can improve the efficiency of the process and reduce the emissions produced.
What Kind of Investors are Suitable for Rice Hull Biochar Production Business?
The suitability of investors for a rice hull biochar production business can depend on various factors such as the scale of production, the intended market, and the location of the business. However, some types of investors that may be suitable for a rice hull biochar production business include:
How to Invest in a Rice Hull Biochar Machine?
- Research the technology: Understand what biochar making technology is, how is biochar made or how the biochar machine works. Research different types of carbonizers available, how they operate, their output capacity, and the raw materials they require.
- Evaluate market demand: Determine whether there is a market for the biochar produced by the carbonizer. Research the potential customers, their requirements, and the market demand for biochar as an alternative fuel source.
- Consider production costs: Evaluate the production costs associated with operating a rice hull biochar machine. Calculate the cost of raw materials, charcoal making machine price, labor, maintenance, and other operational expenses. Compare these costs with the potential revenue generated by selling the biochar.
- Assess the technical feasibility: Evaluate the technical feasibility of the carbonizer, including the reliability of the technology and the maintenance requirements.
- Determine the investment requirements: Determine the total budget required to invest in a rice hull biochar machine. This includes the cost of the equipment, installation, and operational expenses. Determine the return on investment (ROI) and the payback period.
- Seek professional advice: Seek the advice of professionals with experience in the energy and investment fields before making any investment decisions. This may include financial advisors, accountants, and attorneys.
- Make an investment decision: Based on the above factors, make an informed decision whether to invest in a rice hull biochar machine or not.
Advantages of Beston Rice Hull Charcoal Making Machine
To meet different customers’ requirement, Beston Group has developed several types (skid-mounted, batch and continuous) and models (BST and BST-J series) of rice hull carbonizers for sale. No matter which model you choose, Beston will try our best to satisfy you.
Beston has our own R&D department and solutions department. We have dedicated senior project consultant to serve you throughout the whole process, combining our solution managers and research and development team.
Having been in this field for 10+ years, Beston Group has installed carbonization projects all over the world. You can click charcoal making machine cases to have a look at the strength of Beston. The cases will tell you why you should choose Bestongroup.
For every customer, we are trying to do the best to satisfy him/her. We have quality control team, online/onsite installation guidance, technical documents support, layout design support, etc. to serve you from the beginning to the end.
Beston is an enterprise integrating industry and trade. We have our own factory, with 15000+ occupied area, CE/ISO/SGS certificates, 15+ patents and annual capacity of 200+ sets. The customers will get better price and service from Beston.
We never say that our machines are the cheapest. Compared with the product quality, the absolute cost you put in is worth it, and the price exceeds the value. We also have more value-added projects to serve you.
How Much Does a Rice Hull Carbonizer Cost?
The cost of a rice hull carbonizer can vary depending on several factors such as the model, capacity, and location of the biochar machine manufacturer. In general, Beston charcoal making machine price starts at $30500.
- For skid-mounted type carbonizer machine, the price starts at $61500;
- For batch type carbonizer machine for sale, the price starts at $30500;
- For continuous type carbonizer equipment, the price starts at $125000.
Please contact us for the latest quotation.
As more and more countries are paying more and more attention to environmental issues, the rice hull biochar machine has become more and more popular. We can receive dozens of customers from all over the world to inquiry about the rice hull carbonizer machine every day. If you have interest or doubt in the machine, please contact us without hesitation. We are glad to serve you at any time!