Resource Utilization | Reduction
Due to the structure and materials of tyres, these non-biodegradable objects take up a lot of space in landfills. Large accumulation brings management difficulties
Tyre flammability poses a safety hazard. If it catches fire, it can last for months, releasing harmful pollutants and increasing the risk of fire.
Improper handling harms ecosystems. Chemicals in tyres are released into soil, water and air, causing irreversible environmental damage.
Traditional tyre recycling methods often involve shredding or grinding tyres. This only changes the form of tyre existence and does not fundamentally decompose it. Therefore, there are some limitations to this approach.
Combustion Efficiency: Tyre-derived fuels do not maximize combustion efficiency. Low combustion efficiency may result in insufficient energy recovery.
Emissions Concerns: Harmful emissions can be released during the combustion of tire-derived fuels. This is not consistent with sustainable recycling.
Resource Utilization: This method does not fully recycle the materials in the tire, such as steel wire and part of the rubber. This results in lower utilization of waste resources.
Application Industries: Due to limitations in production methods, the diversity of tyre rubber powder in application industries may be restricted.
Beston Group’s pyrolysis technology makes the best use of tyres. It can turn end-of-tyre into pyrolysis oil, carbon black, steel wire, and syngas. As an integrated solution, pyrolysis plant can 100% uncover the resource value of end-of-life tyres.
Renewable fuel for industrial heating, electricity production, and traditional fuel replacement.
Raw material for tyre manufacturing, carbon black processing and other industries.
Raw material for tyre manufacturing, steel products processing and other industries.
Recoverable heat source for the pyrolysis process.
Shred the tyres into rubber powder with a particle size of 1-5mm. Take out the steel wire.
Tyre rubber powder begins to decompose under a micro-oxygen environment. The reaction temperature reaches about 300℃.
Part of the oil-gas mixture is condensed into pyrolysis oil, and the other part of the non-condensable gas is used as a heat source.
The solid carbon black produced by pyrolysis is collected after being cooled by a water-cooled slagging system.
The hot flue gases are processed through the exhaust gas treatment system. Emission gas can meet EU emission standards.
Pyrolysis technology converts tyres into reusable materials, which are reused in all aspects of the tyre lifecycle. From recycling end-of-life tyres to reusing these materials, the closed-loop solution enables a profitable and sustainable circular economy.
Carbon black and steel wire are indispensable raw materials for tyre manufacturing. They serve as end products of tyre pyrolysis and can be reused in tire manufacturing after further processing.
Transportation and heavy industry consume a lot of commercial and OTR tyres. The oil obtained from pyrolysis of these tyres can be used as fuel for vehicles involved in these industries.
Tyre pyrolysis process produces syngas. After purification and dust removal, it can directly provide heat energy for the pyrolysis process. This reduces the consumption of traditional fossil fuels.
If you are a recycler looking to unlock the value of end-of-life tyres, bring nothing but your needs to get solutions! Join Beston Group, take the first step towards a sustainable future.