Plastic to oil machine utilizes advanced catalytic pyrolysis technology to convert plastic waste into ISCC-certified oil. It supports continuous 30-day non-stop operation without clogging shutdown, annually handling 6000 tons of plastic. If you are seeking effective solutions for plastic management, please consider this approach.
Plastic to Oil – Solves Plastic Industry Pain Points
Addressing Massive Plastic Waste
Annually, the world produces approximately 400 million metric tons of plastic waste. On average, only 9% of plastic waste is recycled. A mass of plastic waste still exists in the environment. Plastic into oil machine (also called plastic to fuel machine) can conscientiously reduce plastic waste.
Extend the Lifespan of Plastic
A significant portion of plastic is used to make disposable items or other short-lived products. Converting waste plastic into pyrolysis oil with wide uses will extend the lifespan of plastic resources, achieving sustainable utilization.
Reduce Incineration Pollution and Wastages
Instead of incineration, plastic to oil solution avoids air pollution, reduces the consumption of petroleum to make plastic, and achieves more complete recycling of plastic resources. It is a sustainable and clean recycling method.
Reduce Landfill and Ocean Pollution
Plastic to oil solution can process a large quantity of plastic in an eco-friendly way. It protects land and ocean from the white pollution from plastic. This solution also does not need to wait for slow natural degradation, saving land resources.
Catalytic Pyrolysis: Advanced Plastic to Oil Technology
Plastic to oil machine (also called plastic pyrolysis plant) of Beston uses catalytic pyrolysis patent technology. Compared with common pyrolysis, this technology brings great benefits. Here, we would like to share details of the catalytic technology.
100% Solve Wax Oil Clogging
Catalytic pyrolysis ensures complete 100% liquefaction of wax oil, bringing such benefits:
- prevent wax buildup in oil-gas pipelines
- reduce pressure build-up risk
- eliminate potential safety hazards
200% Improve Production Efficiency
Catalytic dewaxing pyrolysis technology also brings value:
- shorter downtime and minimized economic losses
- lower maintenance operation costs
- higher annual processing capacity
Support ISCC Certified Oil Production
Final plastic pyrolysis oil quality meets international sustainability standards:
- higher oil purity and stable oil quality
- compliance with ISCC (International Sustainability and Carbon Certification)
- greater acceptance in renewable fuel markets
BLL-30 Plastic to Oil Machine: Latest Technical Breakthrough
Oil Gas Anti-polymerization Condensation Technology
30 days continuous running
This technology rapidly cools oil-gas temperature to prevent machine clogging. Bring long value to:
- minimal downtime loss
- stable oil yield
- maximized annual processing capacity of 6000 tons
Hot Flue Gas Recirculation + Air Preheating Technology
↓ 55% fuel consumption & ↓ 50% emission
This technology recycles 100% waste heat of flue gas to heat pyrolysis rector and combustion air. Bring long value to:
- reduced overall operational costs
- improved chances of eco-compliance and project approval
- supports Sustainable Development Goals (SDGs)
Reactor Automatic Temperature Control Technology
±10℃ Precise Temperature Control
This technology adjusts fuel mixing ratios in real time to maintain optimal pyrolysis conditions. Bring long value to:
- 80% less labour cost (2 workers are enough)
- reduced risk of human error
- urtra-simple operation, one-click start
- consistent oil yield and quality
Plastic Types & Pyrolysis Oil Yield Overview
The type of plastic affects the oil yield. Indeed, not all waste plastics are suitable for pyrolysis plant. Here are some suggestions for your reference. You can send us plastic samples for testing to assess the suitability of the raw materials.
Pyrolysis Applicability Analysis
| Types of Plastic | Coming from | Applicability | |
|---|---|---|---|
 |
Polyethylene Terephthalate | Transparent bottles & packaging, etc. | × |
 |
High-Density Polyethylene | Plastic pallets, trash cans, etc. | √ |
 |
Polyvinyl Chloride | Building materials, cable sheaths, circuit boards | × |
 |
Low-Density Polyethylene | Cling films, freshness protection bags, etc. | √ |
 |
Polypropylene | Microwave lunch box, fresh-keeping box, etc. | √ |
 |
Polystyrene | Fast food box, bowl of instant noodles box, etc. | √ |
 |
Other Plastics without chlorine and oxygen | Various sources | √ |
|
Other plastics with chlorine and oxygen | Various sources | × |
Oil Yield Analysis
Note:
Plastics containing oxygen(PET) and halogen elements(PVC) are not suitable for pyrolysis.
- PET pyrolysis produces oxygen, which results in the combustion of plastics, consequently leading to low oil yield. The production of oxygen poses a potential safety hazard.
- PVC pyrolysis produces highly corrosive HCI (hydrogen chloride), harmful to the waste plastic to oil machine. The resulting pyrolysis oil contains chlorine elements, and its combustion can release dioxins (carcinogenic substances).
Application Prospect of Plastic Oil – Towards Circle Economy
Act as Alternative Fuel
Pyrolysis oil, a dark, viscous liquid containing various hydrocarbons, is the primary product of plastic into oil machine. It has a high calorific value ranging from 38 to 45 MJ/kg, so it can serve as a viable alternative to traditional petroleum products such as diesel or gasoline.
- Direct burned as fuel: Typically, the plastic pyrolysis oil is sold to energy-intensive industries such as glass factories, steel mills, power plants, and ceramics factories.
- Refined for higher-grade fuel: The plastic pyrolysis oil is sold to refineries for the production of commercial diesel.
- Distilled for power generation: After distillation processing, the heavy oil components are utilized in heavy oil generator sets for power generation.
Form Closed-loop Recycling in Plastic Manufacturing
Plastics are derived from petroleum, so plastic pyrolysis oil is theoretically possible to be used to produce new plastics. This can break the linear economic model of “Take→Make→Use→Dispose” and achieve a circular loop of “Manufacture-Consume-Recycle”.
Research has shown that pyrolysis oil can indeed be a raw material for new plastics. It can serve as a raw material for manufacturing ethylene and propylene ( core raw material of plastic production). This offers hope for realizing a circular economy for plastics, attracting in-depth studies from relevant companies.
Plastic to Oil Machine for Sale: Choose What You Need
Continuous Type: BLL-30
- Large-scale choice: process 6,000 tons annually
- 30 day continuous operation
- High automation: two operators required
- Policy support and incentives
- Easy to get environmental compliance and project approval
Batch Type: BLJ-16
- Small-scale choice: process 3,000 tons annually
- 1 batch/day
- 3 Configuration options
| Model | BLL-30 | BLJ-16 WAX | BLJ-16 CAT | BLJ-16 ULTRA |
|---|---|---|---|---|
| Manufacturer | BESTON | BESTON | BESTON | BESTON |
| Time to Market | 2025 | 2022 | 2022 | 2022 |
| Motor Brand | Chinese brand | Chinese brand | Chinese brand | ABB Explosion-proof |
| Suitable Raw Materials | Waste plastics; Tires; Oil sludge | Waste plastic bales (Max.0.9*0.9*1.6m) | Waste plastic bales (Max.0.9*0.9*1.6m) | Waste plastics; Tires; Oil sludge |
| Input Capacity (Max.) | Waste plastic pellets: 0.8-1.05t/h Rubber powder: 1.25-1.5t/h Oil sludge:1.8-2.3t/h | 8-10t/batch | 8-10t/batch | Waste plastic bales: 8-10t/batch Whole tire <120cm or Tire blocks<15cm: 10-12t/batch Sidewall removed tire: 15-16t/batch Oil sludge: 16-18t/batch |
| Working Method | Fully Continuous | Batch | Batch | Batch |
| Final Oil Quality | Pyrolysis oil Pyrolysis oil with wax or naphtha | Pyrolysis oil with wax | Pyrolysis oil with naphtha | Pyrolysis oil Pyrolysis oil with wax or naphtha |
| Reactor Material | 304/310S Stainless steel | 304 Stainless steel | 304 Stainless steel | 304 Stainless steel |
| Reactor Life Span (Years) | 5-8 | 5-8 | 5-8 | 5-8 |
| Guarantee (Months) | 12 | 12 | 12 | 12 |
| Delivery Time (Calendar Days) | 60-90 | 60 | 60 | 90 |
| Land Space Required (L*W*H*m) | 70*20*10 | 33*13*8 | 33*13*8 | 33*26*8 |
| Packing | 20*6*3m in bulk+13*40HQ | 1*40FR+3*40HQ | 1*40FR+3*40HQ+1*20GP | 1*40FR+8*40HQ |
| Installation Period (Calendar Days) | 60-90 | 45 | 45 | 60 |
Global Plastic to Oil Projects in Action
Beston plastic oil machine has garnered global acclaim with a myriad of successful cases around the world. The following content showcases the success stories of plastic to oil pyrolysis cases from different regions. Welcome contact us to consult plastic to oil pyrolysis machine price!
How to Turn Plastic into Oil?
01 Preheating and Feeding
02 Plastic Catalysis Pyrolysis
Polymer in waste plastic decomposes due to heat. At 180℃, oil gas begins to appear. At 280-400°C, large amounts of oil gas are produced. During the plastic to oil process, the oil gas enters the catalytic tower and reacts with the catalyst. This improves pyrolysis efficiency. The heavy particles of the oil gas (mainly oil dregs) drop into the sludge tank, while the light particles rise and enter the condenser.
03 Oil Gas Condensation and Syngas Recycling
Partial oil gas is liquefied into oil, remaining in the oil tank.
The non-condensable oil gas goes through a hydro-seal for purification, and then returns to the combustion chamber as fuel. Usually, the burner for preheating can be shut down after 2 hours once the system starts to generate oil.
04 Dedusting
Taking BLL-30 plastic oil machine as an example, the smoke is discharged safely after dust removal, water spraying, activated carbon adsorption, and ceramic ring absorption. It can meet the EU environmental emission standards.
05 Solid Residues Collection
Excellent Beston Plastic to Oil Machine: Better Production Experience
Environmental Compliance
- The advanced dedusting system ensures that flue gas emissions meet EU environmental standards.
- Water-cooling slagging system can reduce flowing dust pollution.
- We have ISO14001 environmental management system certification.
Intelligent Operation
- PLC and DCS remote control system: It features a high level of automation. This enhances production efficiency and reduces the needs and risks of manual operation.
- IoT technology: It enables real-time online monitoring and feedback. This not only makes the production process more intelligent and automated.
Efficient Production
- BLL-30 continuous pyrolysis plant enables continuous, efficient, and automated operation for at least 21 days. Help customers handle large quantities of plastic over an extended period.
- The syngas recycling system maximizes the efficient utilization of energy, completing plastic to oil conversion with minimal resources and costs.
- High-temperature and corrosion-resistant materials ensure plastic to oil plant’s stability and durability during prolonged operation.
Safety Guarantee
- Operation safety: Multiple safety designs like pressure release valves, explosion-proof valves, safety instruments, etc.
- Quality Safety: Plastic into oil machine’s design strictly adheres to national standards and sector-specific standards, along with ISO9001 certificate.
- Worker health safety: The pyrolysis reactor uses high-temperature ceramic wool from the British Morgan brand which meets EU standards. This prevents carcinogens and lung infection risks for workers.
Beston Group’s Role in Sustainable Cycle
Beston Group is committed to the development of the Circular Economy. Our primary focus is to prevent waste plastic from reaching a landfill or incinerator by developing a kind of chemical recycling way, that is plastic to oil plant. Ultimately, we contribute to propelling the plastic industry towards a circular economy in the following ways:
Upstream – Petrochemical Industry
- Pyrolysis oil, as an energy source, reduces the demand for crude oil and petrochemical products, saving oil resources.
- Plastic pyrolysis as raw materials for new plastics reduces reliance on petroleum extraction and promotes more sustainable resource circulation.
Midstream – Plastic Processing Industry
- Plastic manufacturing is an energy-intensive industry. Pyrolysis oil can provide a new energy source for it.
- Pyrolysis oil is expected to enrich the raw material sources for plastic production, reducing dependence on crude oil and making production more flexible and sustainable.
Downstream – Waste Plastic Management Industry
- Plastic recycling factories can expand revenue streams and broaden the industry chain through the use of plastic to oil machine.
- Pyrolysis technology can efficiently address large quantities of waste plastics with minimal environmental impact. It offers innovative eco-friendly solutions for the processing and recycling of discarded plastics.
Contact Us for Plastic to Oil Solution
Looking for an efficient plastic recycling solution? Look no further! Beston Group continues to innovate and provide effective plastic to oil machine solution tailored to your needs. Contact us now and let us assist you in plastic waste management. Stay updated with the latest developments by following us on Facebook, YouTube, and Linkedin.