Waste Plastic Pyrolysis Plant

The waste plastic pyrolysis plant produced by Beston Machinery has brought hope to dispose of plastic waste, one of the most annoying wastes on the planet. We have designed a set of technologies to help the waste plastic convert to fuels. Waste plastic turns into oil and carbon black under an oxygen-free environment through the process of pyrolysis. The primary end product of the processing, pyrolysis oil, also called as plastic oil can be used as fuel directly or be reprocessed and purified for better use.

Note: The oil yield of plastic pyrolysis plants is high and different in the types of plastic.

Types of Plastic	Coming from	Oil yield
PE	films, bottles, electrical insulating materials, handbags, bottles/calcium bottles, daily necessities, etc.	95%
Polypropylene (PP)	films, plastic rope, tableware, pots, barrels, furniture, bags, caps, car bumpers, etc.	90%
Polystyrene(PS)	electrical appliances, stationery, cups, food containers, appliance housings, electrical fittings, foam products, toys, etc.	90%
ABS plastic	N/A	40%
Pure white plastic sheeting	N/A	70%

Exporting Cases of Beston Waste Plastic Pyrolysis Plant

Our waste plastic pyrolysis machine is well-designed and has good quality. It mainly consists of the auto screw conveyor, casing, reactor, manifold, condenser, heavy oil tank, oil storage tank and de-dusting system. Different from most of the waste pyrolysis plant manufacturers, we add refractory material between the casing and reactor. The material can protect the reactor against over-high temperature to prolong its lifespan, and at the same time, it can reduce energy consumption caused by heat loss.

Specification and Parameters

Model		BLJ-3	BLJ-6	BLJ-10	BLL-16	BLL-30
Capacity		1-3t/d	4-6t/d	8-10t/d	12-16t/d	30-35t/d
Working Process		Batch	Batch	Batch	Semi-continuous	Fully continuous
Reactor Size		φ1400*4900mm	φ2200*6000mm	φ2600*6600mm	φ2800*7100mm	φ1800*18500mm
Reactor Material		Q245R	Q245R	Q245R	Q245R	310S stainless steel
Drive System		350 reducer+4kw drive motor	400 reducer+5.5kw drive motor	400 reducer+5.5kw drive motor	500 reducer+7.5kw drive motor	ZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)		18m*4.2m*6m	30m*12m*8m	30m*13m*8m	33m*13m*8m	70m*20m*10m
Power		16.65kw	37.85kw	44.3kw	55.6kw	256kw
Burner		2*200,000 kcal	2*300,000 kcal	2*300,000 kcal	2*400,000 kcal	2.5 million kcal per set
Total Weight of Shipped Materials		About 18t	About 24.5t	About 28t	About 34.5t	About 150t
Number of Containers		1*40HQ	1*40FR+1*40HQ+1*20 GP	1*40FR+2*40HQ	1*40FR+2*40HQ	25m*8m bulk cargo+8*40HQ
Noise (dB)		≤60	≤60	≤60	≤60	≤60
Heating Materials		Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing System	Vertical Condenser	φ426*3000 Single piece condensing area 7.58m2	φ630*3600 Single piece condensing area 17.8m2	φ630*3600 Single piece condensing area 17.8m2	φ820*3600 Single piece condensing area 35.6m2	φ920*3200 2 sets of vertical condenser
	3-in-1 Condenser	3000*2200*2250 Condensing area 17.51m2	5800*2260*2500 Condensing area 35.85m2	5800*2260*2500 Condensing area 35.85m2	8000*2260*2500 Condensing area 49.5m2

Advantages of Beston Waste Plastic Pyrolysis Plant Design

• We use auto welding technique to greatly improve working efficiency and guarantee the welding quality simultaneously.
• The hydro seal can stop the fire burning back while removing sulfur, impurities and keeping the oil gas clean.
• Professional thermometer and pressure gauge are configured to inspect temperature and pressure at any time.
• The feeding system and the discharging system are all sealed to make sure safety, working place sanitary and make sure there’s no heat loss during the pyrolysis process.
• Tube-typed condenser is used to enlarge the condensing areas so as to improve the working efficiency of the plant.
• We have high-leveled security design with 100% anti-burn technology and explosion-proof technology and outlet valve clogging-proof technique.
• In the daily operation, the exhaust gas room is closed. When the pressure is too large, the exhaust gas room can be opened, so the combustible gas will be burned to lower the temperature and air pressure of the reactor.
• We have various types of pyrolysis equipment for plastic for sale, such as batch-type (also called small scale pyrolysis plant), semi-continuous and fully continuous waste plastic pyrolysis plant. The clients can choose freely according to their actual needs.

Operation Flow of Waste Plastic Pyrolysis Equipment

1. The screw feeder feeds plastic wastes into the reactor automatically. But if you choose the batch type machine, the feeding will be operated manually. The oil gas will be generated as the interior temperature of the pyrolysis reactor get to related temperature after heating.
2. The oil gas enters into the manifold, heavy particles of the oil gas will be liquefied into heavy oil and dropped into heavy oil tank; the light oil gas will be liquefied into fuel oil by the condenser and reserved in fuel oil tank.
3. Combustible gas produced by the pyrolysis process will be desulfurated and cleansed in the hydro seal and then be recycled in the burning room as the heating source.
4. The smoke generated when heating the reactor will be cooled down in the flue condenser at first. After that, it will go to the de-dust system and spray tower for de-dusting, washing, water spray, ceramic ring adsorption and activated carbon absorption. Finally, it will be discharged safely, meeting the EU environmental protection and emission standards.

Our Superiority

• Our plant has high quality, high efficiency and a high performance cost ratio.
• Professional operating techniques make sure that we can deal with all the bugs during production.
• Beston provides professional and perfect before-and-after sales services since we have rich experiences of exporting.
• The clients can gain considerable profits from high-quality end products.
• The clients have more options when selecting our products.

Except for this waste plastic pyrolysis plant, we have many other recycling plants for all kinds of solid wastes. Should you want to know more about our products, please go back to the homepage for more information or leave your message to us directly now.