Plastic to oil machine utilizes advanced catalytic pyrolysis technology to convert plastic waste into ISCC-certified oil. It supports continuous 30-day non-stop operation without clogging shutdown, annually handling 6000 tons of plastic. If you are seeking effective solutions for plastic management, please consider this approach.
Plastic to Oil – Solves Plastic Industry Pain Points
Addressing Massive Plastic Waste
Annually, the world produces approximately 400 million metric tons of plastic waste. On average, only 9% of plastic waste is recycled. A mass of plastic waste still exists in the environment. Plastic into oil machine can conscientiously reduce plastic waste.
Extend the Lifespan of Plastic
A significant portion of plastic is used to make disposable items or other short-lived products. Converting waste plastic into pyrolysis oil with wide uses will extend the lifespan of plastic resources, achieving sustainable utilization.
Reduce Incineration Pollution and Wastages
Instead of incineration, plastic to oil solution avoids air pollution, reduces the consumption of petroleum to make plastic, and achieves more complete recycling of plastic resources. It is a sustainable and clean recycling method.
Reduce Landfill and Ocean Pollution
Plastic to oil solution can process a large quantity of plastic in an eco-friendly way. It protects land and ocean from the white pollution from plastic. This solution also does not need to wait for slow natural degradation, saving land resources.
Catalytic Pyrolysis: Advanced Plastic to Oil Technology
Plastic to oil machine (also called plastic pyrolysis plant) of Beston uses catalytic pyrolysis patent technology. Compared with common pyrolysis, this technology brings great benefits. Here, we would like to share details of the catalytic technology.
100% Solve Wax Oil Clogging
Catalytic pyrolysis ensures complete 100% liquefaction of wax oil, bringing such benefits:
prevent wax buildup in oil-gas pipelines
reduce pressure build-up risk
eliminate potential safety hazards
200% Improve Production Efficiency
Catalytic dewaxing pyrolysis technology also brings value:
shorter downtime and minimized economic losses
lower maintenance operation costs
higher annual processing capacity
Support ISCC Certified Oil Production
Final plastic pyrolysis oil quality meets international sustainability standards:
higher oil purity and stable oil quality
compliance with ISCC (International Sustainability and Carbon Certification)
greater acceptance in renewable fuel markets
Plastic to Oil Machine for Sale: Choose What You Need
Zero Clogging & Coking: 30 Days Continuous Operation
Blackgold P30 utilize steam heating with co-current self-cleaning to prevent wax clogging, and mechanical gravity-friction with uniform hot-air heating to prevent coking. These ensures 300 days of annual operation and boosting profitability.
Oil Fractionation System
Collect Naphtha & Non-Standard Diesel
Blackgold P30 uses an oil-gas buffer system to fractionate naphtha and non-standard diesel, collecting 8 tons more light oil per day than before. (Extra revenue: 8 tons × 320 RMB/ton = 2,560 RMB/day → 2,560 × 300 days = 768,000 RMB/year)
Automatic Technology
High Automation & Min Manual Labor
Blackgold P30 features automatic reactor temperature control (±10°C precision), automated weighing and feeding, and automatic fractional condensation. Together, these boost efficiency by 60% and reduce labor costs by the equivalent of 2 workers.
Self-adjusting Sealing Technology
Safety Upgrade & Compliant Operation
BlackGold P30 features automatic sealing based on variable thermal deformation and nitrogen sealing technology. Dynamic sealing withstands 3 kPa pressure.
BLJ-20 Technical Breakthrough
Fraction Distillation Technology
Get Naphtha & Non-Standard Diesel in One Process
This technology separates oil fractions (naphtha & non-standard diesel) at a 200°C cut point during pyrolysis. Bring long value to:
Increase the added value of oil products.
Eliminate the investment in distillation equipment.
Reduce various operating costs (including labor, land costs, and energy consumption).
Large-capacity Pyrolysis Reactor (ø2800*10000)
50% ↑ in Processing Capacity
This design enables the BLJ-20 plastic to oil machine to process 12-13 tons of plastic waste daily. Benefit:
Improve production efficiency and reduce unit processing costs.
Increase oil output and expand profit potential.
Support larger-scale waste processing to meet market demand.
This technology offers clear advantages in reactor sealing, thermal hazard risk prevention, and more. Specifically:
Flame safety: no open flames
Sealing safety: no oil-gas leakage, no smoke
Thermal insulation safety: The machine casing temperature always remains within a safe range
Plastic Types & Pyrolysis Oil Yield Overview
The type of plastic affects the oil yield. Indeed, not all waste plastics are suitable for pyrolysis plant. Here are some suggestions for your reference. You can send us plastic samples for testing to assess the suitability of the raw materials.
Pyrolysis Applicability Analysis
Types of Plastic
Coming from
Applicability
Polyethylene Terephthalate
Transparent bottles & packaging, etc.
×
High-Density Polyethylene
Plastic pallets, trash cans, etc.
√
Polyvinyl Chloride
Building materials, cable sheaths, circuit boards
×
Low-Density Polyethylene
Cling films, freshness protection bags, etc.
√
Polypropylene
Microwave lunch box, fresh-keeping box, etc.
√
Polystyrene
Fast food box, bowl of instant noodles box, etc.
√
Other Plastics without chlorine and oxygen
Various sources
√
Other plastics with chlorine and oxygen
Various sources
×
Oil Yield Analysis
Note:
Plastics containing oxygen(PET) and halogen elements(PVC) are not suitable for pyrolysis.
PET pyrolysis produces oxygen, which results in the combustion of plastics, consequently leading to low oil yield. The production of oxygen poses a potential safety hazard.
PVC pyrolysis produces highly corrosive HCI (hydrogen chloride), harmful to the waste plastic to oil machine. The resulting pyrolysis oil contains chlorine elements, and its combustion can release dioxins (carcinogenic substances).
Laboratory Pyrolysis to Oil Test Reports
Between 2024 and 2025, different plastic samples were sent to Beston Group’s manufacturing base in Jiaozuo, China, for testing. The pyrolysis reactions were performed under controlled conditions to simulate real-world applications. Get the detailed plastic-to-oil pyrolysis report via the links below.
Chemical Feedstock: Used to produce propylene, butadiene, and ethylene for plastics, rubber, and other synthetic materials.
Fuel Production: Be catalytically reformed into gasoline or used to produce kerosene, jet fuel, and other fuel oils.
Solvent Applications: Serve as an industrial solvent (e.g., in adhesives, coatings, and inks) and as a laboratory extraction and cleaning solvent.
Non-Standard Diesel
Industrial Fuel: Suitable for boilers, furnaces, kilns, and other industrial equipment, replacing heavy oil or conventional fuel oil.
Power Generation: Can be used as fuel for diesel generators.
Marine and Construction Machinery Fuel: Can be used directly in ships, construction machinery, or agricultural equipment in environments with less stringent emission requirements.
Pyrolysis Oil
Direct as fuel: Typically, plastic pyrolysis oil is sold to energy-intensive industries.
Refined for Higher-grade Fuel: Plastic pyrolysis oil is sold to refineries for the production of commercial diesel.
Distilled for Power Generation: After distillation processing, the heavy oil components are utilized in heavy oil generator sets for power generation.
Chemical Feedstock: Research shows pyrolysis oil can be used to produce ethylene and propylene, key raw materials for plastics.
Benchmark Case: Plastic to Oil Pyrolysis Project in Europe
Beston and Corsair form a strategic partnership for developing plastic waste chemical recycling facilities together. The collaboration aims to leverage their combined expertise and technologies to tackle the growing problem of plastic waste.
Project Information
Project Start Date: 8 May 2024
Successful Operation Date: 29 October 2025
Project Configuration: 3 × BLJ-16 model
Annual Processing Capacity: 4,000 tons of waste plastic per unit
Plastic Pyrolysis Oil Use: Sold as fuel
Project Status and Future Plan
Phase I Completed: 3 BLJ-16 pyrolysis units have been fully installed, commissioned, and will put into operation.
Phase II Planned: 7 additional BLJ-16 units are scheduled for future installation in Finland under the joint cooperation framework.
Plastic Pyrolysis Recycling Project in Northern Europe
BLJ-16 Plastic Pyrolysis Plant in Northern Europe
Plastic Pyrolysis Oil
Congratulations on Successful Commissioning
Global Plastic to Oil Projects in Action
Beston plastic oil machine has garnered global acclaim with a myriad of successful cases around the world. The following content showcases the success stories of plastic to oil pyrolysis cases from different regions. Welcome contact us to consult plastic to oil pyrolysis machine price!
Initiate combustion burner to heat the reactor via hot air. As the temperature reaches 300-350℃, feed waste plastics into pyrolysis reactor. The options we offer include belt conveyor, hydraulic feeder, and auto screw feeder.
02 Plastic Catalysis Pyrolysis
Polymer in waste plastic decomposes due to heat. At 180℃, oil gas begins to appear. At 280-400°C, large amounts of oil gas are produced. During the plastic to oil process, the oil gas enters the catalytic tower and reacts with the catalyst. This improves pyrolysis efficiency. The heavy particles of the oil gas (mainly oil dregs) drop into the sludge tank, while the light particles rise and enter the condenser.
03 Oil Gas Condensation and Syngas Recycling
Partial oil gas is liquefied into oil, remaining in the oil tank.
The non-condensable oil gas goes through a hydro-seal for purification, and then returns to the combustion chamber as fuel. Usually, the burner for preheating can be shut down after 2 hours once the system starts to generate oil.
04 Dedusting
Taking Blackgold P30 plastic oil machine as an example, the smoke is discharged safely after dust removal, water spraying, activated carbon adsorption, and ceramic ring absorption. It can meet the EU environmental emission standards.
05 Solid Residues Collection
The solid residues will be discharged by labor (skid-mounted type) or water-cooling discharger.
Excellent Beston Plastic to Oil Machine: Better Production Experience
Environmental Compliance
The advanced dedusting system ensures that flue gas emissions meet EU environmental standards.
Water-cooling slagging system can reduce flowing dust pollution.
We have ISO14001 environmental management system certification.
Intelligent Operation
PLC and DCS remote control system: It features a high level of automation. This enhances production efficiency and reduces the needs and risks of manual operation.
IoT technology: It enables real-time online monitoring and feedback. This not only makes the production process more intelligent and automated.
Efficient Production
Blackgold P30 continuous machine enables continuous, efficient, and automated operation for 30 days. Help customers handle large quantities of plastic over an extended period.
The syngas recycling system maximizes the efficient utilization of energy, converting plastic to oil with minimal resources and costs.
High-temperature and corrosion-resistant materials ensure plastic to oil plant’s stability and durability during prolonged operation.
Safety Guarantee
Operation safety: Multiple safety designs like pressure release valves, explosion-proof valves, safety instruments, etc.
Quality Safety: Plastic to fuel machine‘s design strictly adheres to national standards and sector-specific standards, along with ISO9001 certificate.
Worker health safety: The pyrolysis reactor uses high-temperature ceramic wool from the British Morgan brand which meets EU standards. This prevents carcinogens and lung infection risks for workers.
Beston Group is committed to the development of the Circular Economy. Our primary focus is to prevent waste plastic from reaching a landfill or incinerator by developing a kind of chemical recycling way, that is plastic to oil plant. Ultimately, we contribute to propelling the plastic industry towards a circular economy in the following ways:
Upstream – Petrochemical Industry
Pyrolysis oil, as an energy source, reduces the demand for crude oil and petrochemical products, saving oil resources.
Plastic pyrolysis as raw materials for new plastics reduces reliance on petroleum extraction and promotes more sustainable resource circulation.
Midstream – Plastic Processing Industry
Plastic manufacturing is an energy-intensive industry. Pyrolysis oil can provide a new energy source for it.
Pyrolysis oil is expected to enrich the raw material sources for plastic production, reducing dependence on crude oil and making production more flexible and sustainable.
Downstream – Waste Plastic Management Industry
Plastic recycling factories can expand revenue streams and broaden the industry chain through the use of plastic to oil machine.
Pyrolysis technology can efficiently address large quantities of waste plastics with minimal environmental impact. It offers innovative eco-friendly solutions for the processing and recycling of discarded plastics.
FAQ of Plastic to Oil Machine
01 What is the oil yield of plastic pyrolysis?
The oil yield ranges from 40% to 80%. The exact percentage depends heavily on the plastic type and purity. PP, PE and PS can reach up to an oil yield of 70%–90%.
02 What are the applications of the plastic pyrolysis oil?
Common pyrolysis oil can be used directly as fuel, or further refined into higher-grade fuels.
Naphtha can be sold to petrochemical companies as a circular feedstock for producing new virgin-grade plastics.
Non-standard diesel works as fuel for tractors, diesel generators, trucks and ships.
03 How much fuel does the plastic to oil machine consume?
The machine requires external fuel (natural gas, diesel or heavy oil) in the initial heating stage. Once the pyrolysis process generates sufficient syngas, the machine becomes self-sufficient.
Taking the BLJ-20 model as reference:
Pre-heating Phase (2–3 hours): 320–480 L diesel/heavy oil, or 370–560 m³ natural gas
Normal Operation Phase: Powered by recycled non-condensable syngas with no extra external fuel needed
04 Environmental Compliance – Could you provide information on emission control?
Beston plastic to oil machine complies with EU environmental standards (SO2< 50 mg/m³, NOx< 200 mg/m³, Particulate matter < 10 mg/m³, HCl<10 mg/m³, HF<1 mg/m³). All exhaust gas is purified before discharge. No particulate matter is released.
05 Do you offer installation and training services?
Yes. Beston Group can send senior engineers to your site to complete installation, commissioning and provide on-site training. Our support continues until your staff fully master equipment operation and maintenance.
Contact Us for Plastic to Oil Solution
Looking for an efficient plastic recycling solution? Look no further! Beston Group continues to innovate and provide effective plastic to oil machine solution tailored to your needs. Contact us now and let us assist you in plastic waste management. Stay updated with the latest developments by following us on Facebook, YouTube, and Linkedin.
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