Plastic Recycling Industry Solution

Resource Utilization | Reduction

Plastic Recycling Solution

Currently, the global plastic production exceeds 400 million tons annually. Plastic pollution is in every aspect of our lives: in the soil, in the water, in the air, and in living beings. It poses significant hazards to the earth and our health.

Plastic Pollution in Soil

Soil

Most plastic is landfilled or thrown away. It takes up a lot of landfill space. However, plastic takes hundreds of years to degrade in the soil. This causes soil pollution and greenhouse gas emissions.

Plastic Pollution in Living Beings

Living Beings

Microplastics have been found in both human and animal bodies. Microplastics and the chemical substances in plastics have a bad influence on the health of living beings.

Plastic Pollution in Water

Water

About 15 million tons of plastic enter the oceans every year. Plastic contains hazardous chemicals. It adversely affects water quality and the survival and reproduction of aquatic flora and fauna.

Plastic Pollution in Air

Air

The production and incineration of plastic generate greenhouse gases and harmful gases. These substances affect air quality. Besides, the microplastic particles lead to air pollution.

How To Recycle Plastic? – Pyrolysis Process

How To Recycle Plastic Pyrolysis Process
Preprocessing
  • Deliver plastic of the appropriate size into the main furnace.
  • Note: when take BLL-30, the size of plastic should be less than 2cm.

Plastic Catalysis Pyrolysis – Patented Technology
  • Waste plastic begins to decompose under high-temperature and micro-oxygen environment. When the temperature exceeds 180 degrees Celsius, trace amounts of oil gas begin to generate. When the temperature is between 280 and 350 degrees Celsius, a substantial amount of oil gas starts to be produced.
  • During the pyrolysis process, waxy oil is produced. Both waxy oil and some of the oil gas undergo reactions with the catalyst in the catalytic tower. The transformed waxy oil is then recovered after the condensation process. This catalysis process effectively addresses the issue of pipeline blockages caused by waxy oil.

Plastic Oil & Gas Condensation
  • A part of oil-gas mixture is condensed into plastic oil. Other non-liquefied syngas is used as a heat resource.

Carbon Black Collection
  • The solid carbon black is collected after being cooled by a water-cooling discharger.
  • Note: when take BLL-30, the size of plastic should be less than 2cm.

Emission Gas Cleaning
  • The exhaust meets emission standards after undergoing de-dusting treatment. If processed through a high-end exhaust gas treatment system, the emissions comply with European standards.

Pyrolysis Suitability of Various Plastics

Suitable For Pyrolysis

  • High Density Polyethylene (HDPE)
  • Low Density Polyethylene (LDPE)
  • Polypropylene (PP)
  • Polystyrene (PS)
  • Other Plastics (Don’t contain chlorine and oxygen)

Not Suitable for Pyrolysis

  • Polyethylene Terephthalate (PETE or PET)
  • Polyvinyl Chloride (PVC)
  • Other Plastics (Contain chlorine and oxygen)

Circular Plastic Recycling Solution – Reduction/Resource Utilization

Beston Group is committed to providing a plastic pyrolysis solution. Our solution transforms these vast quantities of plastics into valuable energy products, such as pyrolysis oil. The pyrolysis oil can then be used for the plastic production once again. This way creates a closed-loop plastic recycling solution. If you have specific requirements, please contact us to customize a solution that meets environmental standards.

Plastic to Pyrolysis Oil

Through pyrolysis, plastic is processed into pyrolysis oil. This oil is an environmentally friendly and renewable clean energy source. Moreover, plastic is more thoroughly recovered through this process.

Pyrolysis Oil for Plastic Production

Pyrolysis oil can substitute for petroleum or natural gas in plastic production. It serves both as a raw material and as a heating fuel. This helps reduce petroleum consumption in plastic manufacturing.

Circular Plastic Recycling Solution

Plastic to Oil

Click To Find Specific Solutions

Equipment Types We offer

Skid-mounted Type Plastic Pyrolysis Plant
Batch Type Plastic Pyrolysis Plant
Continuous Type Plastic Pyrolysis Plant

Skid-mounted Type Plastic Pyrolysis Plant

Skid-mounted Type

  • Model: BLJ-3
  • Capacity: 1-3t/d (less than 0.6m)
  • Low transportation costs
  • Easy to install and operate

Batch Type Plastic Pyrolysis Plant

Batch Type

  • Model: BLJ-6 BLJ-10 and BLJ-16
  • Capacity: 4-16t/d
  • No plastic pretreatment required (less than 1.2m)
  • One furnace per day

Continuous Type Plastic Pyrolysis Plant

Continuous Type

  • Model: BLL-30
  • Capacity: 30-35t/d (less than 2cm)
  • Continuous and large-scale production
  • PLC control

Ready to Work Together?

Don’t hesitate to come for a consultation with your requirements. Our waste plastic recycling experts can help you find the most comprehensive configuration. We’re ready to work with you, contact us right now!

    Please specify your requirement by referring to the following aspects:

    1-What kind of solution will meet your demand? (Key point)

    2-What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

    3-When is the project supposed to be running? (Key info for A-Z project programming)

    4-Budget for machinery purchasing? (Key info for right model)

    5-Points that you really focus on. (Customized service from our project consultant)

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