Apple tray making machine can effectively convert waste paper into high-value molded pulp packaging through a sustainable recycling process. The system integrates pulping, molding, and drying technologies to produce customized trays (such as apple and general fruit trays) for eco-friendly packaging and safe transportation. For fruit packaging and paper recycling projects, this means turning low-cost waste materials into a profitable, green resource recovery process.
Choose the Right Model: Specifications of Beston Apple Tray Making Machine
Beston Group offers five different fruit tray making machine models with processing capacities ranging from 2,500 to 9,000 pieces per hour. Explore the detailed technical specifications below to select the ideal configuration for your production requirements.
| Model | BTF4-4 | BTF4-8 | BTF5-8 | BTF6-8 | BTF8-8 | |
|---|---|---|---|---|---|---|
| Capacity | 2500-3000pcs/h | 4000-4500pcs/h | 5000-5500pcs/h | 6000-7000pcs/h | 8000-9000pcs/h | |
| Forming Mould Quantity | 16 | 32 | 40 | 48 | 64 | |
| Total Power | 88.2kw | 148.2kw | 208.7kw | 273.2kw | 374.2kw | |
| Electricity Consumption | Total Power*70% | |||||
| Staffing Demand | 4-6 | 4-6 | 4-6 | 5-7 | 5-7 | |
| Material Consumption | Paper | 200kg/h | 320kg/h | 425kg/h | 520kg/h | 640kg/h |
| Water | 440kg/h | 704kg/h | 748kg/h | 1144kg/h | 1280kg/h | |
| Fuel Consumption | Natural Gas | 48-58m³ | 60-70m³ | 75-85m³ | 90-100m³ | 120-130m³ |
| LPG | 37-44kg | 47-54kg | 58-65kg | 69-77kg | 93-100kg | |
| Diesel | 40-50kg | 48-58kg | 60-70kg | 67-77kg | 90-100kg | |
3D Layout & Structural Overview of Apple Tray Machine
The production line mainly consists of four integrated systems: pulping, forming, drying, and packaging systems. Below is the 3D layout diagram of our standard apple tray making machine setup. Contact us today to get a customized pulp molding plant design customized to your specific factory space and capacity needs!
Technical Process of Fruit Tray Making Machine
Step1 Pulp Making (Raw Material Preparation)
Mix waste paper and water in a precise ratio (typically 1:5-1:6). The raw materials are processed through a hydraulic pulper, pulp pond beater, and stirred tank to refine the fibers into a uniform, high-quality paper pulp.
Step2 Molding & Shaping (Forming)
The prepared pulp is delivered to the forming system. Under vacuum suction, the forming mold shapes the pulp into apple trays, while the transfer mold precisely lifts the wet trays onto the conveyor belt for continuous production.
Step3 Drying & Moisture Removal
The conveyor delivers the wet trays into the drying system to eliminate excess water. We strongly recommend our multi-layer metal drying system for maximum heat efficiency and fast processing.
Step4 Packaging & Collection
Once fully dried, the finished apple trays are collected, counted, and stacked. You can opt for manual packing or integrate our automated packaging equipment to maximize operational efficiency based on your budget.
Case Study: How Beston BTF4-4 Apple Tray Machine Helps Mexican Client Expand Production
01 Problems & Needs
Production expansion demand: The Mexican customer needed to expand their business from egg tray production to industrial fruit tray manufacturing (specifically apple trays) to meet growing local agricultural packaging needs.
02 Action Solution
- Supply suitable equipment: Provided the standard BTF4-4 fruit tray machine with a capacity of 2,000 pcs/h.
- Customized design & guidance: Supplied customized fruit tray molds along with professional layout drawings and technical support.
03 Results Achieved
Successful business scaling: Enabled the customer to seamlessly diversify product offerings from standard egg packaging to high-value fruit protection trays, processing locally sourced waste paper into eco-friendly packaging resources.
Other Pulp Molding Machine Cases Worldwide
Raw Material for Apple Tray Production
The primary raw materials used in the apple tray making machine are available waste paper (such as recycled cardboard, old newspapers, and corrugated boxes) and water. During the pulping process, water and paper fibers are mixed at an optimal ratio of 5:1 to 6:1 to form a uniform, smooth pulp.
Diverse Packaging Outputs Manufactured by Beston Apple Tray Machine
Beston apple tray making machine produces high-demand paper trays with standard configurations (such as 8, 10, or 30-apple slots) to suit global market needs. We also offer custom mold designs for other fruit dimensions based on your specific requirements. By simply changing the molds, you can also use this equipment to produce egg trays, coffee cup carriers, nursery trays, and more.
Customized Apple Tray Mold Solutions Customized to Your Business
Custom Specifications & Precision Fitting
We customize mold dimensions, pocket depths, and row layouts based on your fruit samples or design drawings. This guarantees precise fitting, optimal protection, and maximum structural stability for your apple trays.
Custom Logo & Branding Integration
We offer custom logo engraving directly onto the mold surface. This allows your fruit tray machine to stamp your logo or seal onto every tray, enhancing brand recognition and protecting against counterfeiting.
Key Advantages of Multi-Layer Metal Dryer: High Efficiency & Intelligent Thermal Control
High Heat Efficiency & Energy Savings
Features a space-saving multi-layer structure with internal hot air recirculation and air-balancing devices, maximizing thermal efficiency and reducing overall energy consumption.
Automated PLC Control & Uniform Drying
Key operational parameters—including temperature, airflow, moisture removal, and conveyor speed—are automatically managed via PLC to ensure consistent drying quality with minimal labor.
Flexible Fuel Options & Easy Maintenance
Supports versatile heat sources (steam, gas, thermal oil, or electricity) and features pre-assembled modular framing with multiple inspection doors for fast installation and hassle-free servicing.
4 Key Advantages of Apple Tray Making Machine
High-Efficiency Production Capacity
Built with optimized servo-driven transmission, the system handles heavy-duty continuous output up to 96,000 trays per day (based on a 4,000 pcs/h setup operating 24/7), drastically reducing unit manufacturing costs for large-scale operations.
Low Energy Consumption Structure
Incorporates advanced heat-recovery loops and optimized thermal insulation, limiting power consumption to approximately 0.25 kWh per kilogram of finished product—saving 20%–30% in operational energy compared to conventional pulp molders.
Precision Vacuum Molding & 99.5% Yield Rate
Utilizes strong negative-pressure vacuum adsorption and balanced multi-layer drying to ensure flawless fruit-pocket contours. The system achieves a high-quality pass rate over 99.5%, virtually eliminating raw material waste.
Intelligent PLC Control with Easy Operation
Features an intuitive, multilingual touchscreen PLC interface that enables automated monitoring of temperature and pulp density. New operators can comfortably manage production of the apple tray machine after just 2 hours of basic training.
ISO & CE Certificates of Fruit Tray Making Machine
Partner with Us for Your Customized Apple Tray Production Line
Apple tray making machine offers an efficient, automated solution to process recycled waste paper into high-value molded pulp packaging. We provide comprehensive services, including customized factory layout design, precision molds customized for your market, and full on-site installation support. Partner with us today to meet the growing global demand for sustainable packaging.
