Pulp molding machine refers to equipment that converts waste paper into sustainable paper trays and protective packaging. Beston Group offers two specialized production lines to meet global market demands: egg tray machine with flexible molds for high-efficiency agricultural and beverage packaging and industrial packaging machine for customized industrial product protection. Let’s dive into the details of each professional solution below.
Versatile Applications of Pulp Molding Machine Packaging
Our pulp moulding machine utilizes 100% waste paper and cardboard as the primary feedstock (including corrugated cartons, wrapping paper, old books, notebooks, A4 scraps, and document paper).
Note: For alternative non-paper fibers like bamboo or sugarcane, the maximum allowable content is 5%.
Type 1: Agricultural & Beverage Trays Production Lines
This category focuses on high-demand, standard agricultural and beverage packaging, turning paper waste into:
- Egg trays & cartons: 20/30-hole trays and 6/12/18-hole boxes for optimal product protection.
- Fruit trays: Protective layers for apples, pears, and other fresh produce.
- Coffee cup holders: Sturdy, eco-friendly carriers for hot and cold beverages.
- Nursery trays: Biodegradable containers for agricultural cultivation.
Type 2: Industrial Custom Packaging Production Lines
This system provides high-precision, customized packaging solutions to protect commercial goods during transit, including:
- Electronic & cosmetic trays: Custom molded inserts for phones, appliances, and luxury cosmetics.
- Disposable urinals & medical pulp products: Hygienic, single-use molded pulp containers designed for medical and healthcare facilities.
- Heavy industrial & fragile good protectors: Tailored shock-absorption molds for wine bottles, automotive parts, and glassware.
Technical Specifications of Beston Group’s Molded Pulp Moulding Machinery
Agricultural & Beverage Packaging Line (BTF Series)
Industrial & Medical Custom Packaging Line (BGB Series)
Engineered for medium to high-volume manufacturing, this versatile production line is designed for automated, standardized pulp molding packaging.
- Hourly output: Scaling from 2,500 to 9,000 pieces to match your commercial production targets.
- Mold options: Provides durable plastic (1–2 years) or aluminum (5–8 years) molds based on your lifespan preferences.
- Versatile application: Fully customizable mold sizes for egg trays, cartons, coffee cup carriers, or nursery trays.
Please review the engineering parameters of our core pulp molding machine models below:
| Model | BTF4-4 | BTF4-8 | BTF5-8 | BTF6-8 | BTF8-8 | |
|---|---|---|---|---|---|---|
| Capacity | 2500-3000pcs/h | 4000-4500pcs/h | 5000-5500pcs/h | 6000-7000pcs/h | 8000-9000pcs/h | |
| Forming Mould Quantity | 16 | 32 | 40 | 48 | 64 | |
| Total Power | 88.2kw | 148.2kw | 208.7kw | 273.2kw | 374.2kw | |
| Electricity Consumption | Total Power*70% | |||||
| Staffing Demand | 4-6 | 4-6 | 4-6 | 5-7 | 5-7 | |
| Material Consumption | Paper | 200kg/h | 320kg/h | 425kg/h | 520kg/h | 640kg/h |
| Water | 440kg/h | 704kg/h | 748kg/h | 1144kg/h | 1280kg/h | |
| Fuel Consumption | Natural Gas | 48-58m³ | 60-70m³ | 75-85m³ | 90-100m³ | 120-130m³ |
| LPG | 37-44kg | 47-54kg | 58-65kg | 69-77kg | 93-100kg | |
| Diesel | 40-50kg | 48-58kg | 60-70kg | 67-77kg | 90-100kg | |
Designed for versatile product protection, this system is specifically engineered to manufacture high-precision, deep-cavity industrial and medical packaging.
- Machine configurations: Available in both single-station and double-station setups to flex with your workshop footprint.
- Production focus: Designed for high-precision items like electronic inserts, disposable urinals, and fragile goods protectors.
- Custom tooling: Engineered to your exact specifications—simply share your product blueprints, 3D drawings, or physical dimensions.
Please review the parameters of our industrial machinery below:
| Model | Mould Template Size | Capacity（24h） | Equipment size | weight | Final Trays height(Max.) | Power | Labor needed |
|---|---|---|---|---|---|---|---|
| BGB-2 | 600*800 | 14400（Mould Template）station | 2800*2200*3800 | 1.8T | 75mm | 500w | 1 |
| BGB-1 | 600*800 | 7200（Mould Template）station | 1300*2200*3800 | 1T | 75mm | 500w | 1 |
Proven Success: Global Projects of Beston Pulp Moulding Machine
As a premier pulp molding equipment manufacturer in China, Beston Group delivers reliable, eco-friendly manufacturing solutions worldwide. Today, our global footprint spans across 100+ countries and regions—including India, the Philippines, Saudi Arabia, Egypt, and Indonesia. Through technological precision and localized service, Beston has earned widespread recognition and long-term trust from molded pulp producers globally.
Egg & Coffee Cup Trays Production
📍 Project location: Egypt
- Machine model: BTF5-8 egg tray machine;
- Output: 5000-6000 pieces/hour;
- Drying method: multi-layer metal drying;
- Raw material: waste paper;
- End product: coffee cup tray, egg tray.
Fruit Trays Production
📍 Project location: Mexico
- Machine model: standard BTF4-4 apple tray machine;
- Output: 2000 pieces/hour;
- Raw material: waste paper (purchased);
- End product: pulp apple trays.
Electronic Component Trays Production
📍 Project location: Thailand
- Machine model: BGB-2 industrial packaging machcine;
- Output: 300 pieces/hour;
- Raw material: waste cartons;
- End product: pulp electronic components packaging.
Other Pulp Molding Machinery Cases Around the World
Automated Efficiency: The 4-Step Pulp Molding Process
Whether you are manufacturing standard agricultural trays (like egg cartons and coffee carriers) or high-precision industrial custom packaging, the core production process remains identical. Beston production line utilizes a fully automated system to convert waste paper into premium protective packaging:
Step 1: Precision Pulping & Mixing
First, the raw feedstock—including waste newspapers, books, and corrugated cartons—is mixed with water inside the hydraulic pulper. We recommend a strict formulation ratio of 1:5 or 1:6 (paper to water) to achieve the ideal fiber consistency. The material is thoroughly shredded and blended into a uniform, high-quality crude pulp.
Step 2: Refining & Pulp Molding
Next, the processed mixture flows into the pulp storage pool for continuous refining. From here, a vacuum pump draws the conditioned slurry directly into the forming machine. The fibers are evenly distributed and compressed onto the forming molds, while excess water is extracted, preparing the damp trays for immediate transfer.
Step 3: Multi-Layer High-Efficiency Drying
Then, the molded wet trays enter the specialized drying phase. We highly recommend multi-layer metal drying system, which utilizes advanced hot air heating technology. By continuously circulating forced hot air, this system rapidly evaporates moisture and dries the trays thoroughly from the inside out in just 15 to 20 minutes.
Step 4: Automatic Stacking & Packing
Finally, once the drying cycle is complete, the finished products emerge with optimal rigidity and impact resistance. The dried paper trays are then automatically collected, counted, and stacked by a collector. Based on your factory setup, the final bundles are secured using an automatic packing machine or handled manually for shipping.
Advanced Metal Drying Solutions: Engineered for Maximum Thermal Efficiency
Beston’s metal drying line is an engineered heating tunnel designed for rapid, uniform moisture removal from molded paper trays. Operating as a critical component of our fully automated pulp molding machine, it delivers exceptional energy savings and perfect product rigidity.
- Working principle: Automatically conveys wet molded trays through a temperature-controlled heating tunnel via a high-end metal mesh belt.
- Drying temperature: Precision-controlled thermal zones ranging from 180℃ to 220℃.
- Fuel options: Natural gas, diesel, gasoline, etc
- Line types: Available in space-saving single-layer or highly compact multi-layer (up to 6 layers customizable) configurations.
Discover how our advanced engineering and thermal design elevate your production efficiency below:
Hot Air Recycling
– Lower fuel costs
The interior is designed to maintain uniform temperature, airflow, and air pressure throughout. With built-in recycling fans, the system constantly reuses leftover heat. This ensures all trays dry evenly while saving a lot of energy and cutting the fuel cost.
Full PLC Automation
– Save labor & boost output
A smart PLC control system runs the entire drying line. Important settings, like heating temperature, fan speed, moisture exhaust, and moving speed, are adjusted automatically. This keeps production running smoothly with little manual work, boosting the production of paper pulp molding machine.
Modular Steel Design
– Fast assembly & long life
Built with high-quality, heat-resistant steel insulation panels, the machine locks heat inside to keep the factory safe and cool. The modular, bolt-together parts make on-site installation quick and easy, and the heavy-duty structure can run for decades with almost no maintenance.
Pulp Molding Machine Price: A Turnkey, Cost-Effective Investment
Beston automated pulp molding equipment prices start at $65,000, which varies based on your specific capacity needs and machine configurations. This investment provides a complete, turnkey production line—covering everything from raw waste paper pulping to final automated stacking and packing. Investors do not need to buy any additional equipment to get started. Welcome to contact us today for a free customized cost estimation!
Beston Group: Your Trusted Global Pulp Molding Machine Supplier
Rich Global Experience & Proven Project Cases
With a wealth of international trade expertise, Beston’s paper moulding machine has been successfully exported to over 100 countries. Our vast portfolio of active, real-world projects worldwide proves our ability to handle global shipping, local market standards, and deliver predictable, high-yield results.
Precision Engineering & Ultra-Low Failure Rate
Our dedicated R&D and design teams utilize advanced scientific modeling to ensure every component works in perfect harmony. This meticulous, heavy-duty engineering translates to exceptionally stable continuous operation and an ultra-low failure rate in demanding factory environments.
Flexible, Modular Support & Installation Guidance
Due to our smart modular equipment design, shipping and setup are remarkably simple. Investors can easily install the lines themselves, or rely on Beston’s professional team for detailed layout drawings, 24/7 online technical support, and on-site engineering guidance.
Globally Certified: Quality-Assured Pulp Moulding Machinery
Our manufacturing process follows strict international protocols to ensure safe, environmentally friendly, and high-efficiency operations. Beston pulp molding machine is fully certified with:
Start Your Pulp Molding Business Here
With its affordable cost, premium quality, and the booming market for sustainable packaging, investing in our pulp molding machine guarantees a high and fast return. This eco-friendly system turns waste paper into highly valuable resources, which is why it has become so popular worldwide. If you are interested in this profitable green solution, leave your message to Beston Group today!