Beston newly-designed skid-mounted pyrolysis plant for sale can be delivered in containerised modules and ready to use as soon as the cargo is unloaded (without installation), so it can be also called containerised pyrolysis plant. The skids can be moved to another location at a later date, so it has another name called “mobile pyrolysis unit”. The skid-mounted pyrolysis unit can recycle 1-3t waste materials in one day, which is a very suitable investment for starting a small environmental project.
What is Skid-Mounted Pyrolysis Plant?
Skid-mounted pyrolysis plant refers to a portable pyrolysis plant mounted on skids. The plant has integrated the functional components of the pyrolysis equipment on an integral base, which is an integrated mini pyrolysis machine that can be installed and moved as a whole.
Other names of skid-mounted pyrolysis plant: truck mounted pyrolysis plant, containerised pyrolysis plant, mini pyrolysis machine, portable pyrolysis machine, mobile pyrolysis unit, etc.
Functions of Beston Skid-Mounted Mini Pyrolysis Machine
The containerised mini pyrolysis plants are used for dealing with waste plastic, tyre, rubber and oil sludge, and turning the wastes into useful resources, including fuel oil, steel and carbon black.
Acceptable raw materials for skid-mounted pyrolysis equipment
| Raw materials | Examples |
| Plastic (≤0.5t/d) | PP, PE, PS, ABS, etc.; |
| Whole tire (≤2t/d) | Big car tires, truck tires, OTR tires, motorcycle tires, bicycle tires, etc.; |
| Rubber particles (≤1t/d) | Rubber cable sheath, rubber soles and all the other kinds of rubber sheets or carpets; |
| Oil sludge (≤3t/d) | floor oil sludge, tank bottom oil sludge, refinery oil sludge, crude oil sludge, petroleum sludge, engine oil sludge, etc. |
Final products obtained from skid-mounted mobile pyrolysis unit
Note: We will get different finished products from different raw materials. The proportions of the final products also vary according to the raw materials.
| Raw materials | End Products |
| Plastic | Fuel oil, carbon black; |
| Tire/Rubber | Fuel oil, carbon black, steel wire; |
| Oil sludge | Fuel oil, water, sand. |
Applications of End Products
| End Products | Applications |
| Pyrolysis oil | Used as fuel in many industries; can be refined to diesel by crude oil distillation plant if you want to sell it at a better price or have wider applications; |
| Carbon black | Used as the raw material to produce fortifiers, filler and colorant in rubber and plastic industry; |
| Steel wire | Reused in steel-making factory to produce steel rods. |
Advantages of Beston Portable Skid-Mounted Pyrolysis Machine
Easy to install and migrate: the production and assembly of skid-mounted pyrolysis equipment are completed in the factory, and the on-site installation workload is small. It can work only by completing the connection of the interface pipeline and the external electrical connection; because the functional components are integrated into a whole base, it can be conveniently migrate as a whole.
Easy to transport: the complete skid-mounted pyrolysis machine is compact and small. What’s more, the modular design of the cooling system, combined with the oil gas cooling system, oil storage tank and water seal, makes the transportation easier (40HQ container transportation) and can reach most remote areas. The transport cost is also lower.
Movable and portable: no installation, building or civil works. The containerised pyrolysis unit can be moved as a whole. You can move the machine to anywhere you want to deal with the waste materials.
Safe and environmental-friendly: the screw automatic feeding system can ensure high efficiency, production safety; the fully enclosed design to prevent dust flying, in line with higher environmental standards, and better care for the health of workers. The mobile pyrolysis plant is also equipped with security configurations: alarm of over temperature or pressure, electric control thermocouple; mechanical pressure and temperature gauge, combustible gas anti-back-burning device (water seal); automatic pressure relief valve (air bag), etc.
Compact design and small floor space: the mini pyrolysis equipment has a compact structure and reduces floor space compared to traditional installation methods.
Ready to use: plug&play solution for processing your feed stock on site.
High ROI: low investment and running cost but quick and high profit; (details in the following profit analysis).
Highly standardized: all the products from Beston Group have passed CE, ISO and SGS certificates, which have lower loss and lower failure rate.
Other features:
Short stocking cycle and fast delivery;
Guaranteed repair and maintenance service; professional after-sales service);
Safe, smooth and simple operation;
Low labor cost (one worker is enough);
Reasonable and affordable mobile pyrolysis unit price;
Customized design: the configuration can be customized to meet your different requirements. You can also choose small scale pyrolysis plant or continuous pyrolysis plant.
Cases of Beston Mobile Pyrolysis Units
The newly-designed mobile skid-mounted pyrolysis plant is Beston’s new product launched at the end of 2020. In the just one year, Beston has exported and installed several sets of mini pyrolysis machines in many countries and have received great feedback from our clients. You can also read more pyrolysis plant cases here.
Basic Parameters of Beston Mobile Pyrolysis Unit
| Model | BLJ-3 | |
| Capacity | 1-3t/d | |
| Working Process | Batch | |
| Reactor Size | φ1400*4900mm | |
| Reactor Material | Q245R | |
| Drive System | 350 reducer+4kw drive motor | |
| Land (L*W*H) | 18m*4.2m*6m | |
| Power | 16.65kw | |
| Burner | 2*200,000 kcal | |
| Total Weight of Shipped Materials | About 18t | |
| Number of Containers | 1*40HQ | |
| Noise (dB) | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | |
| Condensing System | Vertical Condenser | φ426*3000 Single piece condensing area 7.58m2 |
| 3-in-1 Condenser | 3000*2200*2250 Condensing area 17.51m2 |
|
Production Time and Process of Beston Portable Pyrolysis Machine
0: feeding materials;
0.5h: heating;
1.5h: combustible gas generating and auxiliary heating;
4.5h: oil production finished;
13.5h: cooling finished;
14.5h: discharging finished.
Configuration of Beston Mobile Pyrolysis System
The complete skid-mounted mobile pyrolysis plant has been equipped with the following modules. All the components of the pyrolysis plant are important for the production. They work with each other, to ensure the high efficiency.
- Reactor module: including pyrolysis reactor, casings, reactor base, thermal insulation, drive;
- Manifold module: soft connector, manifold, sludge oil tank;
- Oil condenser module: oil condensers, oil storage tank, hydro-seal, water pump;
- De-dusting module: spray tower, water tank, draft fan, flue condenser, chimney;
- Heating module: flame arrester, exhaust gas burner, blower;
- Control: control cabinet;
- Other: accessories.
Can Mobile Pyrolysis Plant be Profitable?
Yes, it is! In the following profit analysis, we will find that the skid-mounted mobile pyrolysis plant can earn much money in one year. It can not only solve the waste pollution problem. But also create great profit for customers.
Note: Taking waste tires as feeding materials, the following analysis is just for your reference; the detailed analysis varies according to many factors, and you can contact us for customized analysis.
| Analysis of BLJ-3 Skid-Mounted Pyrolysis Plant To Process Waste Tyre | ||||
| Material | Tyre | 3MT/Day | $46/MT | |
| Fuel | Pyrolysis oil | 50kg/Day | $0/kg | |
| Electricity Pyrolysis | 11.2KW | 18Hour | $0.14/KWH | |
| Labor | 3 person | 1 day | $15/person/day | |
| Pyrolysis oil | 45% oil yield | 1.35MT | $410/ton | |
| Carbon black | 30% yield | 0.9MT | $50/ton | |
| Steel wire | 15% yield | 0.45MT | $150/Ton | |
| Daily Input | ||||
| Items | Unit | Consumption | Unit price | Total |
| Tyre | Ton | 3 | $46.00 | $138.00 |
| Pyrolysis oil | KG | 50 | $0.00 | $0.00 |
| Electricity Pyrolysis | KWH | 141 | $0.14 | $19.74 |
| Labor | Person | 3 | $15.00 | $45.00 |
| Total | $202.74 | |||
| Daily Output | ||||
| Items | Unit | Quantity | Unit price | Total |
| Pyrolysis oil | Ton | 1.35 | $410.00 | $553.50 |
| Carbon black | Ton | 0.9 | $50.00 | $45.00 |
| Steel wire | Ton | 0.45 | $150.00 | $67.50 |
| Total | $666.00 | |||
| Daily Profits | ||||
| Output – Input | $463.26 | |||
| Month Profits (25 working days) | $11,581.50 | |||
| Annual (10 Months) | $115,815.00 | |||
Beston skid-mounted pyrolysis plant will become a hot product in the international market, as it has adopted the latest pyrolysis technology and applied the top configuration. If you want to start a small environmental project, the mini mobile pyrolysis machine will be the best choice. Contact us for price list now or follow us on blog.
