Rice husk charcoal making machine offers an efficient way to recycle agricultural waste. With pyrolysis technology, rice husks can be converted into valuable biochar, helping the rice industry make better use of this by-product. This not only creates a new income source but also supports sustainable farming. Continue reading to learn more.
Beston Group proudly offers biochar producers opportunities to earn carbon credits through our vetted rice husk charcoal machine (BST-50S Model). This leverages the credibility and integrity of the Puro Standard. Now please find the values behind this move.
Puro.earth is a globally recognized authoritative institution in the carbon removal and carbon credit industries. Rice hull carbonizer with this vetting can expand business oppotunities for investors.
Rice husk disposal remains a widespread environmental concern. BST-50S rice husk carbonizer addresses this by converting agricultural waste into high-value biochar. The following technologies support its high performance and carbon sink capability:
Utilizing an integrated tar dust self-cleaning system and nitrogen purge, the BST-50S biochar pyrolysis equipment maintains stable operation with minimal downtime, while ensuring high-volume carbon fixation.
The dual-barrel rotating reactor first dries and decomposes rice husks in the inner core, then completes deep carbonization in the outer shell — ensuring efficient, high-throughput processing.
As one of the world’s major agricultural crops, rice production is increasing day by day. However, the problem of recycling rice husks, a byproduct of rice processing, has also arisen. The management of this waste resource mainly faces the following challenges.
Approximately 150 million tons of rice husk are generated worldwide each year. However, the recycling rate of rice husk is less than 25%. The lack of an effective recycling system and infrastructure is the main reason. As a result, rice husk is often abandoned or not fully utilized.
Currently, available rice husk processing technologies are inefficient. For example, incineration for energy or simple composting cannot fully tap the potential value of rice husk. More advanced processing technologies, such as biomass pyrolysis, have not yet been widely used.
Large-scale recycling of rice husk often involves high third-party costs. They include collection, transportation and processing fees. These costs may be too high for rice growers and processing plants. As a result, economic feasibility reasons hinder practitioners from recycling.
Rice husk pyrolysis is the current mainstream agricultural waste recycling solution. It is favored by recyclers for its environmental friendliness and high efficiency. Charcoal making machine achieves rice husk reduction and resource utilization.
Rice husk charcoal machine achieves large-scale recycling through mechanization, automation and intelligent control. The machine adopts an integrated operation process of each system. Therefore, while running uninterruptedly, the various components work together to ensure production efficiency.
Carbonization process adopts controlled&closed combustion. Application of this technology reduces incineration of rice husks, thereby reducing harmful substances release. In addition, charcoal production relieves the pressure on farmland or waste landfills. This effectively releases land space.
Although the initial investment in rice husk carbonizer may be high, the carbonized rice husk charcoal has a high market value. Therefore, as the project progresses in a long-term and stable manner, the unit cost will gradually decrease. Thus, this improves the overall economic feasibility.
To meet the needs of different customers, Beston Group offers a comprehensive range of rice husk charcoal making machine for sale. Our product line ranges from small equipment to large systems suitable for large-scale operations. We also provide expert support in planning production facilities to ensure integration of the equipment. The following is a specific parameter table:
Model | BST-50 Standard | BST-50S LM | BST-50S HM | BST-50S MAX | BST-06 Standard | BST-06MAX |
---|---|---|---|---|---|---|
Time to Market | 2015 | 2022 | 2022 | 2022 | 2025 | 2025 |
Operating Mode | Continuous | Continuous | Continuous | Continuous | Continuous | Continuous |
Application | Commercial Scale | Commercial Scale | Commercial Scale | Commercial Scale | Testing | Testing |
Dust Removal System | Standard | Advanced | Advanced | Advanced | Standard | Advanced |
Feeding Capacity | 10-15m³/h | 10-15m³/h | 10-15m³/h | 10-15m³/h | 100-300KG/H | 100-300KG/H |
Biochar Discharge Temperature | 45℃ | 45℃ | 45℃ | 45℃ | 45℃ | 45℃ |
Puro.earth Authentication Model | × | √ | √ | √ | × | |
Maximum Pyrolysis temperature | 650℃ | 650℃ | 650℃ | 850℃ | 650℃ | |
Service Life | 5-8 years | 5-8 years | 5-8 years | 8-10 years | 5-8 years | |
Annual Operating Time | 7200 hours | 7200 hours | 7200 hours | 7200 hours | 8000 hours | |
Land Space Required (L*W*H*m) | 35m×15m×8m | 65m×15m×8m | 65m×15m×8m | 65m×15m×8m | 25m*18m*6m | |
Total Power (KW) | 201.25kW | 453.35kW | 505.35kW | 505.35kW | 129.79 | 162.79 |
Cooling Method | Recycling cooling Water | Industrial chiller | Industrial chiller | Industrial chiller | Recycling cooling Water | Industrial chiller |
Installation Period (Calendar Days) | 50 | 70 | 70 | 70 | 45 | 50 |
Rice husk carbonizer is mainly composed of feeding system, carbonization furnace, charcoal collection system and exhaust gas treatment system. The following is a component diagram:
Recycle rice husks from farming and processing for barbecue fuel and soil improvement.
Installation Completed | Operating
Disposal of rice husk leftover from rice processing to charcoal for fuel.
Installation Completed | Operating
Recycle rice husks from local farms and mills to produce barbecue charcoal.
Installation Completed | Operating
Air Heat Exchanger System: The heat utilization rate of rice husk charcoal making machine is higher, the use of air heat exchanger can effectively improve the thermal efficiency by 5-10%, and the energy saving effect is good.
During this stage, many thermal decomposition reactions occur in the biochar reactor. These complex reactions are cross-linked to form charcoal:
Rice husk charcoal made from rice husk carbonizer is widely used not only as hookah or BBQ charcoal but also as an efficient fuel source in many industrial plants. It provides a sustainable heat supply for facilities such as cement plants, boiler plants, brick factories, ceramic plants, power stations, and ships.
The charcoal produced by rice husk charcoal making machine is free of impurities, lightweight, has low thermal conductivity, and excellent heat retention properties. When used in steel mills or silicon plants, biochar has the following advantages:
The generated rice husk biochar can significantly increase soil pH, change soil texture, and increase base exchange capacity, thereby causing soil CEC to increase.
During the rice growth process, the plant captures carbon dioxide through photosynthesis. After harvesting, rice processing produces residue—rice husk—which typically undergoes natural decomposition or open burning, returning carbon to the atmosphere.
Over-cultivation, excessive use of fertilizers and pesticides, and other bad farming habits have caused many negative impacts on farmland soil. These include soil degradation, decreased soil fertility, and insufficient water retention capacity. Rice husk carbonization machine effectively solves the problem. The equipment produces rice husk biochar. Farmers can reintroduce biochar into farmland to help restore the environment.
Fertilizer nitrogen emissions and agricultural machinery carbon emissions are the main sources of greenhouse gases in agriculture. Rice husk charcoal production can offset greenhouse gas emissions from incineration or composting. In addition, rice husk biochar has the dual role of storing carbon and organic fertilizer. These can achieve the neutralization of greenhouse gas emissions in agricultural activities.
In the existing agricultural system, planting and processing occur separately. The waste generated by crops after processing can’t flow back to the planting stage. The introduction of rice hull carbonizer converts rice processing waste into carbon-rich resources, which plays a significant role in agricultural planting. Thus, the machine creates a closed loop of planting and processing resources. Thus, it promotes the development of agricultural circular economy.
“The technology of Beston rice husk charcoal making machine is the best and most trusted among all the carbonization processes that I know in the market.” One of our customers said this. Besides technology, Beston’s various patents and certificates, high-quality products, customized solutions, and full-service support have won global trust. Join us! We will help you build benchmark project in your country. For more information about the carbonization project, you can visit our LinkedIn.