Beston bamboo charcoal making machine can produce charcoal from bamboo. Similar to wood charcoal and coconut shell charcoal, bamboo charcoal plays important roles in many aspects of human activities and has a high market value. Therefore, if there is plenty of bamboo in your place and you want to make money from them, you can choose Beston bamboo charcoal machine. It will be an investment with a high ROI (rate of interest).
Kinds of Waste Bamboo for Charcoal Making
Beston bamboo charcoal machine processes different kinds of waste bamboo, for example, bamboo chips, bamboo poles, bamboo strips, bamboo fiber, bamboo sawdust, bamboo pellets, etc.
Note: If the bamboo moisture is below 15%, the carbonization effect of bamboo will be more in line with customer needs. In order to meet customers’ requirements, Beston Group provides dryers to remove the moisture of bamboo.
What is Bamboo Charcoal and Its Benefits?
Bamboo charcoal is not activated carbon. It is a kind of carbon-rich thing. Through high-temperature carbonization by Beston machines, the bamboo will be converted into charcoal. See its wide benefits.
- Poultry field: Firstly, it can be used for animal feed addictive. It helps to improve digestion in animals; Second, it can be added to animal pads to absorb odors and improve the environment; Third, it can help absorb ammonia emitted by animals.
- Heating fuel: The fixed carbon value of bamboo charcoal can reach 80% above, so the calorific value is generally 30% higher than wood charcoal. It can be used as the heating fuel in cement plants, power plants, brick plants, etc.
- Soil improvement: Bamboo biochar is a good material to improve soil quality. The right amount of biochar can help improve the drainage capacity and soil structure of the soil.
- Water and smell purification: Bamboo charcoal can be used in water purifying, household humidity adjustment, absorbing odor, retaining freshness and skin care, etc.
- Carbon sink and carbon credit: Bamboo biochar stores rich carbon. It is used as a carbon sink for a few years. Besides, it can be traded in the carbon credit market.
- Metallurgical industry: Biochar is a raw material. There is a raw material for metallurgy in biochar. The metallurgical industry has a large demand for biochar.
- Bamboo charcoal fiber: It has also brought a revolution to the clothing industry because the bamboo charcoal fiber extracted from bamboo charcoal is soft and silky, humidity-absorbing and breathable, and very suitable to make clothing. In addition, it is antibacterial and healthy. So it is very popular in the clothing industry at present.
How to Make Bamboo Charcoal?
NO.1 Preheating and Feeding Process
Preheating the bamboo charcoal reactor. After 60-90 minutes, feed waste bamboo into the biochar pyrolysis reactor by manual labor or an automatic sealed feeder.
NO.2 Bamboo Carbonization Process
When the temperature reaches above 200 degrees, the reaction begins. The bamboo goes through high-temperature pyrolysis, syngas volatilization, sulfur release, and carbon enrichment. The process of carbonization is finished within 15-25 minutes.
NO.3 Discharging Process
The bamboo charcoal is discharged by a three-stage sealed and water-cooling discharger or manual labor force. The wood tar and wood vinegar are collected in tanks respectively.
NO.4 Treatment Process of Combustible Gas and Emission Gas
A large amount of syngas (combustible gas) is produced in the carbonization process. It is piped to the first-stage cyclone dust collector for duct removal. After purification, the syngas is converted into combustible fuel gas and then introduced into the main furnace as the heating source.
After heating source utilization, the hot smoke goes through the cyclone de-dusting system and condenser for purification. After being purified, the hot smoke is discharged under the emission standards.
Parameters of Beston Bamboo Charcoal Making Machine
Model | BST-J12 | BST-J18 | BST-J40 | BST-05 Pro (skid-mounted) | BST-10 | BST-30 | BST-50 |
---|---|---|---|---|---|---|---|
Input Capacity | 12m³/batch | 18m³/batch | 40m³/batch | 0.3-0.5m³/h | 2-4m³/h | 7-9m³/h | 10-15m³/h |
Reactor Size | φ1900mm*L4500mm | φ1900mm*L6600mm | φ2800mm*L7100mm | φ830mm*L5500mm | φ1300mm*L14051mm | φ1700mm*L14180mm | φ2000mm*L14260mm |
Land for Equipment (L*W*H, Standard Configuration) | 9m*6m*6m | 12m*6m*7m | 15m*18m*7m | 10m*8m*3.9m | 29m*15m*5m | 30m*15m*8m | 35m*18m*9m |
Weight (Standard Configuration) | 18T | 22T | 34T | 15T | 32T | 35T | 49T |
Energy Consumption (Standard Configuration) | 11kw/h | 13.5kw/h | 25kw/h | 31kw/h | 34.7kw/h | 61.5kw/h | 116kw/h |
Working Method | Batch | Fully continuous | |||||
Feeding Requirement | / | Size: ≤20mm; moisture: ≤15%; strong liquidity | |||||
Structure | Horizontal rotation | Double barrel single hearth | Double barrel double hearth | ||||
Speed | 0-2RPM | 1-9RPM | |||||
Control Method | Control by buttons | PLC control | |||||
Reactor Material | Q245R | Q245+310S | |||||
Pressure | Micro negative pressure | ||||||
Heating Material | Diesel, natural gas, heavy oil, biomas, etc. | ||||||
Heating Method | Direct heating | ||||||
Noise (dB) | ≤80 | ||||||
Condenser | Circulating water cooling | ||||||
Rotation Method | External gear rotation |
Note: All the parameters are subject to the customer’s configuration; The dimensions are subject to the site layout.
Beston Bamboo Charcoal Making Solution Applied in Indonesia in 2023
A customer from Indonesia gets BST-20 Beston charcoal making machine for bamboo carbonization. This customer has rich bamboo poles. The moisture of bamboo poles exceeds 15%. And the size of the bamboo is too big. This customer adds a crushing machine and a dryer to process waste bamboo. With these two preprocessing machines, the carbonized bamboo charcoal has good quality.
Beston engineers help this customer to install this machine. In June, the trial running was smooth. This customer was satisfied with Beston machines and services. Please see this running process.
Beston Carbonization Solutions Applied to the Global World
Beston charcoal making solutions have been applied to 50+ countries, including Turkey, Indonesia, India, Ghana, Spain, France, Mexico, Venezuela, Cote d’Ivoire, Indonesia, Nigeria, USA, Argentina, France, Saudi Arabia, Seria, etc. Beston Group provides drawing support, delivery plan, installation guidance, and other services to these customers. These customers have good reviews after receiving the machines and finishing the installations. Please see some cases.
Key Advantages of Beston Bamboo Charcoal Production Machine
Bamboo Pyrolysis Test Report
Beston Group provides sample carbonation experiment service. In order for customers to see the composition of bamboo carbonization more intuitively, we did an experiment with our machine. The following is the content of this report.
NOTE: This report is not live and is for informational purposes only. And the type of bamboo and moisture will affect the carbonization results. If you would like to get a prepared report, you can send samples to Beston Group.
Results: | |
---|---|
Assay NO | 1# |
Kind | Bamboo |
Whole water Mt% | 6.98 |
Analytical water Mad% | 1.74 |
Dry basis ash Ad% | 16.62 |
Volatile matter on a dry basis Vd% | 18.2 |
Dry basis fixed carbon Fcad% | 63.44 |
Sulfur content on a dry basis St.d% | 0.02 |
Coking characteristics 1-8CRC | 1 |
New national standard calorimeter dry basis high calorific value kcal/kg | 5679 |
The new national standard calorimeter method receives the base low calorific value kcal/kg | 5171 |
Remarks:**degrees Celsius Out of water and oil, the highest temperature **degrees Celsius The above data is for reference only.
Bamboo Charcoal Making Machine Price
The price of bamboo charcoal machine starts at $30500. Beston Group provides seven models. Each model has a standard configuration. For customers with specific requirements, we also provide customized models. To receive a specific bamboo charcoal making machine price list, please contact Beston Group.
Note: The charcoal machine price is just an estimated value. The price is depended on the machine you required. It varies according to the processing technology and configuration.
Bamboo charcoal making machine reuses waste bamboo. The final charcoal has many applications in agriculture, industry, metallurgy, water, and poultry field. Beston Group can provide specific bamboo charcoal production solutions for these applications. At the same time, we will also be responsible for the relevant drawing design and installation guidance. Besides, Beston Group often shares some news on Beston Linkedin. Follow us to get the information in time. If you are interested in our equipment and solutions, please leave your detailed requirements.