Pulp molding machine refers to equipment that converts waste paper into sustainable paper trays and protective packaging. Beston Group offers two specialized production lines to meet global market demands: egg tray machine with flexible molds for high-efficiency agricultural and beverage packaging and industrial packaging machine for customized industrial product protection. Let’s dive into the details of each professional solution below.
Our pulp moulding machine utilizes 100% waste paper and cardboard as the primary feedstock (including corrugated cartons, wrapping paper, old books, notebooks, A4 scraps, and document paper).
Note: For alternative non-paper fibers like bamboo or sugarcane, the maximum allowable content is 5%.
This category focuses on high-demand, standard agricultural and beverage packaging, turning paper waste into:
This system provides high-precision, customized packaging solutions to protect commercial goods during transit, including:
Engineered for medium to high-volume manufacturing, this versatile production line is designed for automated, standardized pulp molding packaging.
Please review the engineering parameters of our core pulp molding machine models below:
| Model | BTF4-4 | BTF4-8 | BTF5-8 | BTF6-8 | BTF8-8 | |
|---|---|---|---|---|---|---|
| Capacity | 2500-3000pcs/h | 4000-4500pcs/h | 5000-5500pcs/h | 6000-7000pcs/h | 8000-9000pcs/h | |
| Forming Mould Quantity | 16 | 32 | 40 | 48 | 64 | |
| Total Power | 88.2kw | 148.2kw | 208.7kw | 273.2kw | 374.2kw | |
| Electricity Consumption | Total Power*70% | |||||
| Staffing Demand | 4-6 | 4-6 | 4-6 | 5-7 | 5-7 | |
| Material Consumption | Paper | 200kg/h | 320kg/h | 425kg/h | 520kg/h | 640kg/h |
| Water | 440kg/h | 704kg/h | 748kg/h | 1144kg/h | 1280kg/h | |
| Fuel Consumption | Natural Gas | 48-58m³ | 60-70m³ | 75-85m³ | 90-100m³ | 120-130m³ |
| LPG | 37-44kg | 47-54kg | 58-65kg | 69-77kg | 93-100kg | |
| Diesel | 40-50kg | 48-58kg | 60-70kg | 67-77kg | 90-100kg | |
Designed for versatile product protection, this system is specifically engineered to manufacture high-precision, deep-cavity industrial and medical packaging.
Please review the parameters of our industrial machinery below:
| Model | Mould Template Size | Capacity（24h） | Equipment size | weight | Final Trays height(Max.) | Power | Labor needed |
|---|---|---|---|---|---|---|---|
| BGB-2 | 600*800 | 14400（Mould Template）station | 2800*2200*3800 | 1.8T | 75mm | 500w | 1 |
| BGB-1 | 600*800 | 7200（Mould Template）station | 1300*2200*3800 | 1T | 75mm | 500w | 1 |
As a premier pulp molding equipment manufacturer in China, Beston Group delivers reliable, eco-friendly manufacturing solutions worldwide. Today, our global footprint spans across 100+ countries and regions—including India, the Philippines, Saudi Arabia, Egypt, and Indonesia. Through technological precision and localized service, Beston has earned widespread recognition and long-term trust from molded pulp producers globally.
📍 Project location: Egypt
📍 Project location: Mexico
📍 Project location: Thailand
Whether you are manufacturing standard agricultural trays (like egg cartons and coffee carriers) or high-precision industrial custom packaging, the core production process remains identical. Beston production line utilizes a fully automated system to convert waste paper into premium protective packaging:
First, the raw feedstock—including waste newspapers, books, and corrugated cartons—is mixed with water inside the hydraulic pulper. We recommend a strict formulation ratio of 1:5 or 1:6 (paper to water) to achieve the ideal fiber consistency. The material is thoroughly shredded and blended into a uniform, high-quality crude pulp.
Next, the processed mixture flows into the pulp storage pool for continuous refining. From here, a vacuum pump draws the conditioned slurry directly into the forming machine. The fibers are evenly distributed and compressed onto the forming molds, while excess water is extracted, preparing the damp trays for immediate transfer.
Then, the molded wet trays enter the specialized drying phase. We highly recommend multi-layer metal drying system, which utilizes advanced hot air heating technology. By continuously circulating forced hot air, this system rapidly evaporates moisture and dries the trays thoroughly from the inside out in just 15 to 20 minutes.
Finally, once the drying cycle is complete, the finished products emerge with optimal rigidity and impact resistance. The dried paper trays are then automatically collected, counted, and stacked by a collector. Based on your factory setup, the final bundles are secured using an automatic packing machine or handled manually for shipping.
Beston’s metal drying line is an engineered heating tunnel designed for rapid, uniform moisture removal from molded paper trays. Operating as a critical component of our fully automated pulp molding machine, it delivers exceptional energy savings and perfect product rigidity.
Discover how our advanced engineering and thermal design elevate your production efficiency below:
– Lower fuel costs
The interior is designed to maintain uniform temperature, airflow, and air pressure throughout. With built-in recycling fans, the system constantly reuses leftover heat. This ensures all trays dry evenly while saving a lot of energy and cutting the fuel cost.
– Save labor & boost output
A smart PLC control system runs the entire drying line. Important settings, like heating temperature, fan speed, moisture exhaust, and moving speed, are adjusted automatically. This keeps production running smoothly with little manual work, boosting the production of paper pulp molding machine.
– Fast assembly & long life
Built with high-quality, heat-resistant steel insulation panels, the machine locks heat inside to keep the factory safe and cool. The modular, bolt-together parts make on-site installation quick and easy, and the heavy-duty structure can run for decades with almost no maintenance.
Beston automated pulp molding equipment prices start at $65,000, which varies based on your specific capacity needs and machine configurations. This investment provides a complete, turnkey production line—covering everything from raw waste paper pulping to final automated stacking and packing. Investors do not need to buy any additional equipment to get started. Welcome to contact us today for a free customized cost estimation!
With a wealth of international trade expertise, Beston’s paper moulding machine has been successfully exported to over 100 countries. Our vast portfolio of active, real-world projects worldwide proves our ability to handle global shipping, local market standards, and deliver predictable, high-yield results.
Our dedicated R&D and design teams utilize advanced scientific modeling to ensure every component works in perfect harmony. This meticulous, heavy-duty engineering translates to exceptionally stable continuous operation and an ultra-low failure rate in demanding factory environments.
Due to our smart modular equipment design, shipping and setup are remarkably simple. Investors can easily install the lines themselves, or rely on Beston’s professional team for detailed layout drawings, 24/7 online technical support, and on-site engineering guidance.
Our manufacturing process follows strict international protocols to ensure safe, environmentally friendly, and high-efficiency operations. Beston pulp molding machine is fully certified with:
With its affordable cost, premium quality, and the booming market for sustainable packaging, investing in our pulp molding machine guarantees a high and fast return. This eco-friendly system turns waste paper into highly valuable resources, which is why it has become so popular worldwide. If you are interested in this profitable green solution, leave your message to Beston Group today!