Charcoal making machine in Indonesia are advanced equipment designed to convert organic waste materials into high-quality biochar through the process of pyrolysis. These machines offer a sustainable and eco-friendly solution for managing agricultural waste, forestry residues, biomass, and other organic materials. Whether you are looking for solutions in energy production, waste management or land improvement, our biomass carbonization equipment can meet your needs.
Charcoal is also known as biochar. It is a highly porous carbon-rich substance produced through the process of pyrolysis. It has gained significant attention in recent years due to its numerous benefits for agriculture, environmental sustainability, and carbon sequestration.
| Advantages | Details |
|---|---|
| Soil improvement | Studies have shown that biochar-amended soils have higher cation exchange capacity and increased levels of essential nutrients such as nitrogen, phosphorus, and potassium. |
| Retain water | The porous structure of biochar acts as a sponge. It holds onto water and nutrients and prevents them from being washed away by rainfall or irrigation. |
| Promote the growth of beneficial soil microorganisms. | It provides a habitat for beneficial bacteria and fungi. It enhances soil biodiversity and promotes a healthy soil ecosystem. These microorganisms contribute to nutrient cycling, disease suppression, and overall plant health. |
| Sustainable agriculture | By converting agricultural residues, forestry byproducts, and biomass waste into biochar, businesses can reduce waste volumes. Investment also can minimize environmental pollution, and create a valuable resource for soil improvement. |
| Alternative fuel | Biomass carbon as fuel can be used in power plants, industrial boilers, home heating systems and other scenarios. It provides alternative clean energy options for energy needs. |
| Model | BST-50 Standard | BST-50S LM | BST-50S HM | BST-50S MAX | BST-06 Standard | BST-06MAX |
|---|---|---|---|---|---|---|
| Time to Market | 2015 | 2022 | 2022 | 2022 | 2025 | 2025 |
| Operating Mode | Continuous | Continuous | Continuous | Continuous | Continuous | Continuous |
| Application | Commercial Scale | Commercial Scale | Commercial Scale | Commercial Scale | Testing | Testing |
| Dust Removal System | Standard | Advanced | Advanced | Advanced | Standard | Advanced |
| Feeding Capacity | 10-15m³/h | 10-15m³/h | 10-15m³/h | 10-15m³/h | 100-300KG/H | 100-300KG/H |
| Biochar Discharge Temperature | 45℃ | 45℃ | 45℃ | 45℃ | 45℃ | 45℃ |
| Puro.earth Authentication Model | × | √ | √ | √ | × | |
| Maximum Pyrolysis temperature | 650℃ | 650℃ | 650℃ | 850℃ | 650℃ | |
| Service Life | 5-8 years | 5-8 years | 5-8 years | 8-10 years | 5-8 years | |
| Annual Operating Time | 7200 hours | 7200 hours | 7200 hours | 7200 hours | 8000 hours | |
| Land Space Required (L*W*H*m) | 35m×15m×8m | 65m×15m×8m | 65m×15m×8m | 65m×15m×8m | 25m*18m*6m | |
| Total Power (KW) | 201.25kW | 453.35kW | 505.35kW | 505.35kW | 129.79 | 162.79 |
| Cooling Method | Recycling cooling Water | Industrial chiller | Industrial chiller | Industrial chiller | Recycling cooling Water | Industrial chiller |
| Installation Period (Calendar Days) | 50 | 70 | 70 | 70 | 45 | 50 |
When it comes to charcoal production, different types of charcoal production machines are available to cater to specific production needs and requirements. Each type of charcoal manufacturing machine in Indonesia has its advantages and is suitable for different production scales and operational requirements. The choice of machine depends on factors such as available space, mobility needs, desired production capacity, and feedstock characteristics.
A skid-mounted charcoal making machine is a compact and portable option suitable for businesses with limited space or those that require mobility. This type of machine is designed to be mounted on a skid, allowing for easy transportation and relocation. Skid-mounted machines offer convenience and flexibility. It makes them ideal for smaller-scale operations or businesses that need to move their charcoal production setup.
A batch charcoal making machine follows a batch process. This means it produces charcoal in batches or discrete units. In this type of machine, the organic materials are loaded into the machine. And the pyrolysis process is initiated. Once the batch is complete, the machine is unloaded. And a new batch is loaded for the next cycle. Batch charcoal making machines are versatile and can handle a variety of feedstock materials.
A continuous type operates in a continuous manner. This machine is designed to process organic materials continuously. It is without the need to pause for unloading and reloading between batches. Continuous machines offer high production efficiency. And they are suitable for large-scale operations with a steady supply of feedstock. They are often automated and can run 24/7. This ensures a consistent output of charcoal.
The process of charcoal making involves pyrolysis. It is a controlled heating process that occurs in the absence of oxygen. Charcoal making machines in Indonesia utilize this process to convert organic waste materials, such as agricultural residues, wood chips, sawdust, and biomass, into charcoal.
The first step in the process is the feeding of the organic waste material into the machine. The waste is then subjected to high temperatures inside the pyrolysis chamber, typically ranging from 400 to 600 degrees. In this oxygen-limited environment, the organic material undergoes thermal decomposition. And it results in the release of combustible gases and the production of charcoal.
The combustible gases released during the pyrolysis process are captured and directed into a combustion chamber. These gases can be utilized as a heat source to sustain the pyrolysis process. They contributes to the energy efficiency of the machine. This closed-loop system maximizes the utilization of resources and reduces energy consumption.
When selecting a charcoal making machine in Indonesia for your business, it’s important to consider several factors to ensure you make an informed decision. Here are some key factors to keep in mind:
Producing high-quality biochar with optimal yield is essential for maximizing the value and benefits of this valuable agricultural resource. Here are some key strategies to enhance biochar quality and yield:
A return on investment analysis table is shown below. This table is based on local market data in Indonesia. The raw materials are palm shells. The final product is for sale. As can be seen from this table, this carbonization machine project can generate substantial benefits for the client. The program will generate approximately $1,680,260 in revenue for the customers in the first year.
Note: The unit of money is the US dollar.
| Return on Investment of BST-50 Palm shell carbonization project in Indonesia | ||||||||
|---|---|---|---|---|---|---|---|---|
| Project name | BST-50 Palm Shell carbonization | |||||||
| Introduction | According to the market data of Indonesia, the estimated ROI report, the various expenses are as follows: | |||||||
| Item | Details | Unit | Unit price/USD | Quantity | Amount/USD | Total amount | Remark | |
| Fixed Investment Cost | Equipment | BST-50 with dryer | Set | 297860.00 | 1.00 | 297860.00 | ||
| Transportation | From China to Jakarta | Set | 12000.00 | 1.00 | 12000.00 | |||
| From Jakarta Port to Site | Set | 8000.00 | 1.00 | 8000.00 | HS Code is 8419899090 Need to reconfirm in local | |||
| Customs tax | 13.5% | Set | 40211.10 | 1.00 | 40211.10 | |||
| Installation | Beston technician's salary | Day | 150.00 | 60.00 | 9000.00 | |||
| Round -trip airtickets | Ea | 3000.00 | 1.00 | 3000.00 | ||||
| Visa | Ea | 60.00 | 1.00 | 60.00 | ||||
| Local welder | Day | 15.00 | 60.00 | 900.00 | 2 welders are needed | |||
| Local plumber | Day | 15.00 | 60.00 | 900.00 | 2 plumbers are needed | |||
| Local electrician | Day | 15.00 | 60.00 | 900.00 | 2 electricians are needed | |||
| Local labor | Day | 10.00 | 60.00 | 600.00 | 4 labors are needed | |||
| Crane forklift etc. | Day | 30.00 | 40.00 | 1200.00 | ||||
| Materials | Installation materials ready | Set | 1000.00 | 1.00 | 1000.00 | Foundation, pipe, etc. | ||
| License | Ea | 1000.00 | 1.00 | 1000.00 | Environmental, firefighting, etc. | |||
| Workshop | 850 | ㎡ | 139.00 | 850.00 | 118150.00 | 8 years | ||
| US$494,781.10 | ||||||||
| Operating Cost | Raw materials | palm shell | Ton | 70.97 | 120.00 | 8516.13 | ||
| Water | / | m³ | 0.00 | 4.00 | 0.01 | |||
| Electricity | / | KWH | 0.11 | 2654.40 | 289.42 | 158kw/h | ||
| Fuel | LPG | KG | 1.06 | 120.00 | 127.74 | |||
| Labor | / | People | 10.00 | 15.00 | 150.00 | |||
| Maintenance | / | Day | 40.00 | 1.00 | 40.00 | |||
| Depreciation | 8 years | Day | 206.16 | 1.00 | 206.16 | |||
| Tax | 13% | Day | 0.05 | 15716.13 | 785.81 | |||
| US$10,115.26 | ||||||||
| End Products Price | Biochar | 30% | Ton | 392.9032258 | 40 | 15716.13 | 30% of input | |
| Syngas | / | Ton | / | / | / | |||
| US$15,716.13 | ||||||||
| Daily Income | US$5,600.87 | |||||||
| Monthly Income | Working day | Day | 25 | US$140,021.74 | ||||
| Yearly Income | Working day | Day | 300 | US$1,680,260.88 | ||||
Beston biomass carbonization equipment has achieved remarkable success worldwide. By providing sustainable waste management solutions, reducing greenhouse gas emissions, promoting sustainable energy development and boosting community economic development, Beston biomass carbonization equipment makes a positive contribution to countries. As a leading manufacturer of biomass carbonization equipment, Beston Group is committed to innovation and sustainable development, providing efficient and environmentally friendly solutions to global customers, and promoting the construction of a more prosperous and sustainable future. View 40+ cases around the world.
Choosing Beston Group as a manufacturer and supplier can meet your needs and bring you long-term benefits. There are several key reasons for choosing Beston Group as the supplier of biomass carbonization equipment:
As the world’s leading manufacturer of biomass carbonization equipment, Beston Group is eagerly looking forward to cooperating with customers in Indonesia to jointly promote the development of biomass carbonization in Indonesia. We are well aware of the importance of Indonesia in terms of sustainable development and environmental protection. Choosing to work with us, you will benefit from our superior technology and advanced equipment, which can efficiently convert waste into valuable products. Our biomass carbonization equipment is designed to provide reliable, efficient and long-lasting performance. Whether you are in the field of coconut, wood or other biomass resources, we can provide you with tailor-made solutions. Through collaboration and innovation, we can create a more prosperous, clean and sustainable future for Indonesia.
