Coconut Shell Charcoal Making Machine

Coconut shell charcoal making machine can annually produce up to 6,000 tons of biochar, with the potential to sequester 12,000 tons of carbon. This not only contributes to sustainable waste recycling but also plays a vital role in carbon neutrality. With advanced pyrolysis technology, the process ensures high efficiency and environmental safety. Welcome to get coconut shell recycling solution from Beston Group.

Coconut Shell Charcoal Machine: Puro.earth Vetted Pyrolysis Technology

Beston Group’s biochar pyrolysis technology has passed Puro. earth evaluation. Coconut charcoal machine with this vetted technology turns coconut shells into biochar/charcoal in a closed and hypoxic environment. This technology brings such values:

Continuous Operation (7200H/year)

Model BST-50S biochar machine is designed for continuous operation, ensuring up to 7200 hours of annual usage. The advanced self-cleaning tar and dust system prevents pipeline blockages, minimizing downtime and ensuring smooth operation. High automation ensures stable and reliable equipment management, optimizing productivity.

EBC-Grade Coconut Shell Biochar Quality

The pyrolysis process uses high-temperature carbonization, guaranteeing the production of biochar that meets EBC standards. The product’s H/C molar ratio, heavy metal content, and PAHs levels align with the requirements for a variety of EBC application scenarios, ensuring superior biochar quality for diverse uses.

Gas Emissions Certified to EU Standards

The cutting-edge combustion system ensures minimal greenhouse gas emissions, including methane and nitrogen oxides. Additionally, the exhaust gas treatment system is designed to meet stringent environmental policies, ensuring that all emissions are safely processed and compliant with international standards.

Guaranteed Access to Carbon Credit Trading

With Puro.earth vetted, BST-50S coconut charcoal making machine ensures that your project meets the necessary carbon removal criteria, giving you guaranteed access to the carbon credit market. By generating CORCs, you can actively participate in carbon credit trading, supporting global carbon neutrality goals.

Two Technologies Driving Carbon Reduction with BST-50S

Annually 6,000 Tons Biochar Production

Equipped with a tar dust self-cleaning system, BST-50S coconut shell charcoal making machine ensures uninterrupted carbonization. This stability enables:

  • Annual output of 6,000 tons of biochar
  • Locking away 12,000 tons of CO₂

10+ m³/hour Processing Capacity

The two-barrel rotary design processes biomass in staged zones, allowing simultaneous drying and carbonization. This structure:

  • Increases throughput, ensures 10+ m³/hour large processing capacity
  • Ensures uniform heat distribution, stable biochar quality, and efficient space use on-site

Global Projects – Coconut Shell Charcoal Making Machine in Application

2-4m³/h Coconut Shell to Charcoal Project

Project Goals

Efficiently recycle coconut shells to produce high-quality biochar for BBQ applications.

Project Status

Installation Completed | Operating

Project Outcomes

  • Process 2–4 m³ of coconut shells per hour, significantly reducing agricultural waste and promoting sustainable resource utilization.
  • Produce high-quality BBQ charcoal, adding value to local coconut industries.

2-4m³/h Coconut Shell to Charcoal Project

Project Goals

Recycle coconut shells to produce high calorific value charcoal for energy fuel.

Project Status

Installation Completed | Operating

Project Outcomes

  • Reduce dependence on non-renewable energy sources and contributed to lower carbon emissions
  • Promote community awareness of waste resource recovery and environmental conservation.

Parameters of Coconut Shell Charcoal Making Machine for Sale

Beston Group offers 6 models for sale. Please see parameter details. Welcome to consult coconut shell charcoal making machine price!

Model BST-50

  • BST-50S technology vetted by puro.earth
  • 6,000 tons biochar production annually
  • 7200H/Y stable&safe operation
  • 4 Configuration options

Model BST-06

  • 8000H/Y stable&safe operation
  • Low-cost carbon removal process verification
  • Small-scale test machine
  • 2 Configuration options
ModelBST-50 StandardBST-50S LMBST-50S HMBST-50S MAXBST-06 StandardBST-06MAX
Time to Market201520222022202220252025
Operating ModeContinuousContinuousContinuousContinuousContinuousContinuous
ApplicationCommercial ScaleCommercial ScaleCommercial ScaleCommercial ScaleTestingTesting
Dust Removal SystemStandardAdvancedAdvancedAdvancedStandardAdvanced
Feeding Capacity10-15m³/h10-15m³/h10-15m³/h10-15m³/h100-300KG/H100-300KG/H
Biochar Discharge Temperature45℃45℃45℃45℃45℃45℃
Puro.earth Authentication Model×√√√×
Maximum Pyrolysis temperature650℃650℃650℃850℃650℃
Service Life5-8 years5-8 years5-8 years8-10 years5-8 years
Annual Operating Time7200 hours7200 hours7200 hours7200 hours8000 hours
Land Space Required (L*W*H*m)35m×15m×8m65m×15m×8m65m×15m×8m65m×15m×8m25m*18m*6m
Total Power (KW)201.25kW453.35kW505.35kW505.35kW129.79162.79
Cooling MethodRecycling cooling WaterIndustrial chillerIndustrial chillerIndustrial chillerRecycling cooling WaterIndustrial chiller
Installation Period (Calendar Days)507070704550

Coconut Shell Charcoal for Multiple Applications

Coconut shell to biochar/charcoal is a circular economy solution. The final biochar/charcoal from biomass pyrolysis plant can be applied to various scenarios, including but not limited to the coconut shell cultivation industry and the food processing industry. This allows for sustainable development and a truly closed-loop solution.

  • High carbon content
  • 100% Natural and environmentally friendly
  • Trap large amounts of carbon dioxide and Improve carbon footprint
  • Be used for market transactions, such as carbon credits, carbon offsets
  • 80% microporous structure to improve soil aeration and drainage
  • Provide some trace elements, such as potassium, magnesium, zinc
  • Alkalinity and ion exchange help adjust soil pH and save on fertilizer costs
  • High carbon stability and low reversal risk
  • Material additive in asphalt, concrete, bricks, and cement, etc.
  • Generally no complex tracking required—only proof of use is needed
  • Improve feed efficiency
  • Improve animal digestive system
  • Increase animal egg/milk/meat production
  • Reduce emissions of greenhouse gases such as ammonia
  • Effectively remove pollutants and toxins from animals
  • Low cost
  • Environmentally friendly
  • More than 70% fixed carbon
  • Release large amounts of reducing carbon gas at high temperatures
  • Low ash content
  • Long burning time
  • High calorific value
  • Low carbon dioxide emissions
  • Low smoke
  • Low ash content
  • Long burning time
  • Fruity wood aroma
  • High carbon calories

Coconut Charcoal Machine Supports Closed Loop of Industry Chain

Coconut Plantation Industry

  • Promote Green Agricultural Cycle: Coconut shell biochar can be returned to the soil in plantations as a soil enhancer. It improves soil quality and supports healthy coconut growth. This reduces reliance on synthetic fertilizers, supporting a sustainable farming cycle.
  • Increase Farmers’ Income: By setting up a coconut shell collection system, farmers can earn extra income from what was once waste. Diversified income boosts their confidence and motivation to keep planting coconuts.

Coconut Food Processing Industry

  • Offer Alternative Fuel Source: Coconut shell charcoal is a clean, renewable energy option. It can be used for drying or heating processes in food production, reducing reliance on fossil fuels.
  • Extend Industry Chain & Increase Added Value: By converting coconut shell waste into charcoal products, processors can reduce waste, and create high-value by-products. This strengthens the industry’s profitability and sustainability.

How Does Coconut Shell Charcoal Making Machine Work?

The entire coconut shell recycling process mainly includes crushing, drying, feeding, pyrolysis, discharging, syngas recovery, exhaust gas treatment, and coconut shell briquette production. This video shows the working process of coconut charcoal making machine. It is available to know more information about how to make charcoal from coconut shell.

01 Preprocessing

  • Crushing (optional): The crushing system processes coconut shells into target sizes (less than 20mm).
  • Drying (optional): The drying system processes the coconut shell to a moisture content of less than 15%.

02 Pyrolysis

  • Feeding: The screw belt conveyor uniformly feeds the coconut shells into the biochar reactor.
  • Pyrolysis: After heating the reactor, the temperature gradually rises. The initial temperature helps dry out some of the moisture in the coconut shell. When the temperature reaches 250℃, demethylation begins. Syngas starts to generate. At 280℃, the exothermic reaction begins. The hydrocarbon molecules split into smaller carbon molecules and hydrogen. Charcoal begins to be produced. As the temperature hits 450℃, aromatic ring compounds begin reacting.

03 Discharging

Through a three-stage water-cooling discharger, coconut shell charcoal below 45℃ is collected.

04 Syngas Recovery

After condensation and sulfur removal treatment, syngas can be recovered and reused to provide heat for the biochar reactor.

05 Exhaust Gas Treatment

The emission gas is treated through a spray tower, water curtain de-dusting tower, and cooling tower. This ensures it meets EU emission standards. Beston Group also offers customized exhaust gas treatment systems for coconut charcoal machine.

Coconut Shell Charcoal Composition Analysis

The final coconut shell biochar from coconut shell charcoal making machine contains over 85% carbon, offers a high calorific value, and has a low ash content. The exact composition may vary depending on factors such as the type of coconut shell, moisture content, and particle size. Here is an inspection report of a sample coconut shell for your reference. If you want to test your sample by our biochar pyrolysis machine, please contact us.

Results:
NO 1#
Kind Coconut shell
Total Moisture Mt% 9.1
Analytical Water Mad% 4.19
Dry Basis Ash Ad% 0.18
Volatile Matter on Dry Basis Vd% 6.95
Fixed Carbon Fcad% 88.68
Sulfur Content on Dry Basis St.d% 0.09
Coking Characteristics 1-8CRC
New national standard calorimeter dry basis high calorific value kcal/kg 7277
The new national standard calorimeter method receives the base low calorific value kcal/kg 6724
Remarks:
**℃ Out of water and oil, the highest temperature **℃ The above data is for reference only		 Signature：

Coconut Shell Charcoal Briquette Machine – Optional Auxiliary Part

Coconut shell charcoal briquette making machine transforms raw charcoal into various shapes, including round, cube, finger, hexagonal, octagonal, flat briquettes, and more. Beston Group also offers customized production lines tailored to your specific requirements—just let us know what you need.

Hexa Charcoal

Cube Charcoal

Pillow Charcoal

Stick Charcoal

Round Charcoal

Coconut Industry Outlook: Great Recycling Opportunities

Coconut Production Countries

Coconut trees are grown in more than 80 countries. Here, we list the top 10 countries in coconut production. Indonesia, the Philippines and India are far ahead in coconut production among these countries. Coconut exports from these three countries account for 70% of global coconut exports. Please see the coconut production data.

Coconut Waste Source

  • Coconut Harvest: large quantities of coconut undergo preliminary treatment. In this process, the main wastes produced are coconut shell and coconut husk.
  • Coconut food processing: When coconut meat and water are extracted and processed into products like coconut milk, copra, and coconut oil, it produces coconut shells, fibers, and meat residues.

Coconut Shell Management

Among these coconut waste (coconut shells, fibers, meat residues, etc.), coconut shell recycling is the main solution Beston Group offers. Approximately 50 million coconut shells are discarded every year. Landfilling or discarding coconut shells produces greenhouse gases and pollutes the environment. Coconut shells are rich in cellulose, hemicellulose, and lignin. They actually have high energy value. This is a waste that needs to be recycled urgently.

Coconut Shell Pyrolysis Benefit

  • Waste Reduction: Coconut shell charcoal making machine exactly reduces the volume of coconut shells. By decreasing the space they occupy in landfills or disposal sites, this helps alleviate associated ecological issues.
  • Resource Utilization: Pyrolysis maximizes the resource utilization of coconut shells by producing sustainable biochar. This expands the industrial chain and promotes the economic income of the coconut processing industry. It makes a great contribution to the resource-saving economy.

Step-by-Step Guide to Our Service Flow

Beston Group is Here to Help

Coconut shell charcoal making machine with pyrolysis technology is a complete solution for reducing waste, optimizing resources, and empowering the economy. It applies sustainable principles to transform coconut shell waste into valuable charcoal. This creates a future where caring for the environment and achieving economic prosperity go hand in hand. If you have questions about coconut shell recycling solutions, feel free to reach out to us today! For the latest news, please visit our LinkedIn page.

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