Continuous tyre pyrolysis plant can recycle 10,000 tons of waste tires annually with a 30-day non-stop operation model. It converts waste tires into valuable pyrolysis oil, carbon black, steel wire, and combustible gas. As demand for tire recycling grows and environmental regulations become stricter, continuous waste tire pyrolysis plants will gradually replace traditional batch-type systems. Choose Beston Group for reliable solutions!
30 days continuous running
This technology utilizes spray direct mixing condensation to reduce the temperature of oil gas rapidly. Advantages:
↓ 55% fuel consumption & ↓ 50% emission
Hot Flue Gas Recirculation: About 80% of flue gas is redirected to the combustion zone and mixed with 1000–1300 °C hot air to heat the reactor.
Air Preheating Technology: The remaining 20% flows to a waste heat recovery unit to preheat combustion air.
±10℃ Precise Temperature Control
Equipped with multi-fuel automatic combustion system+ hot-air reuse system, the reactor maintains optimal thermal conditions across varying fuel types. Advantages:
| Model | BLL-30 |
|---|---|
| Manufacturer | BESTON |
| Time to Market | 2025 |
| Motor Brand | Chinese brand |
| Suitable Raw Materials | Waste plastics; Tires; Oil sludge |
| Input Capacity (Max.) | Waste plastic pellets: 0.8-1.05t/h Rubber powder: 1.25-1.5t/h Oil sludge:1.8-2.3t/h |
| Working Method | Fully Continuous |
| Final Oil Quality | Pyrolysis oil Pyrolysis oil with wax or naphtha |
| Reactor Material | 304/310S Stainless steel |
| Reactor Life Span (Years) | 5-8 |
| Guarantee (Months) | 12 |
| Delivery Time (Calendar Days) | 60-90 |
| Land Space Required (L*W*H*m) | 70*20*10 |
| Packing | 20*6*3m in bulk+13*40HQ |
| Installation Period (Calendar Days) | 60-90 |
Global demand for waste tyre recycling is growing rapidly. Compared with the traditional batch pyrolysis process, continuous tyre pyrolysis plant is gradually becoming dominant with higher efficiency, automation and environmental performance. Various driving forces are promoting the transformation of tire pyrolysis plant from “Batch” to “Continuous“. It is mainly reflected in the following aspects:
Recently, the global annual production of waste tires has reached 1 billion. This undoubtedly drives the rapid expansion of the recycling market. As a result, the traditional intermittent pyrolysis recycling method is difficult to meet the needs of large-scale recycling. Continuous waste tyre pyrolysis plant has higher processing efficiency and production capacity to help companies cope with the challenges of market expansion.
Industrial automation and intelligent technology have driven the progress of tire pyrolysis recycling. The equipment with continuous operation mode can be seamlessly connected with various automation equipment. Thus, this realizes automatic control and monitoring of the entire operation process. The introduction of these technologies not only reduces labor costs. Also, it improves production efficiency and controllability.
Countries are paying more and more attention to the ecological impact of industrial production. As a result, the introduction of a series of environmental policies has made the emission standards of pyrolysis projects higher. Continuous equipment adopts more advanced exhaust gas treatment and pollution control systems. This can reduce harmful emissions and meet the requirements of environmental regulations.
The steel wire separated after pyrolysis can be sold directly to steel mills. It is re-smelted as scrap steel material to obtain steel products.
The continuous waste tyre pyrolysis plant can directly use syngas to provide energy for the continuous pyrolysis reactor. Thus, it achieves energy self-sufficiency.
The BLL-30 continuous tyre pyrolysis plant is composed of multiple integrated systems designed for efficiency:
The continuous tyre pyrolysis reactor provides a reaction environment for the pyrolysis of raw materials. The raw materials are thermally decomposed in the reactor to produce oil gas. As the core component, the reactor is designed with high-temperature resistant material, strict pressure control, and precise sealing design.
Beston Group’s continuous waste tyre pyrolysis plant uses inert gas (nitrogen) to replace the air in the feeding system. This not only maintains the oxygen-poor environment in the reactor, but also ensures the safety and stability of the pyrolysis process.
The machine uses a double screw conveyor and a high-precision weighing system. They control the continuity and accuracy of the feeding. In addition, this realizes real-time monitoring and stage statistics to ensure stable production.
Based on the PLC system and the Internet of Things technology, the fully continuous tyre pyrolysis plant realizes centralized system control and remote monitoring. This ensures the automation and intelligent management of the production process.
The fully automatic tyre pyrolysis plant integrates hot smoke recycling, catalyst anti-coking, and physical decoking technologies. They minimize coking on the inner wall of the reactor, ensuring production continuity and extending equipment life.
The discharge system adopts a high-temperature sealed design. This ensures continuous slag discharge while maintaining gas sealing. The sampling device monitors the state of pyrolysis residue in real-time to optimize pyrolysis parameters.
The system treats high-temperature waste gas through desulfurization and denitrification. It then removes dust with an electrostatic precipitator and activated carbon dust collector. This ensures that exhaust gas emissions meet EU environmental standards.
Beston Group understands the critical role that exceptional customer service plays. That’s why we provide seamless pre-sales and after-sales support. From project initiation to completion, our dedicated project consultants and expert technical engineers are with you every step of the way. It ensures comprehensive assistance. This commitment to service is why so many customers choose Beston Group for their pyrolysis recycling projects, such as tyre, plastic, oil sludge,etc. Below are some of our successful cases for your reference.
Purpose: The EIA ensures that the project complies with environmental regulations and minimizes its ecological footprint.
Key Areas of Support:
Purpose: A robust safety assessment ensures the protection of workers, the public, and the environment during the operation of the continuous tyre pyrolysis plant.
Key Areas of Support:
Purpose: Provide end-to-end assistance throughout the lifecycle of the pyrolysis project, ensuring smooth execution from planning to operation.
Key Areas of Support:
As a leading manufacturer of continuous tyre pyrolysis plants, Beston Group is committed to offering top-tier pyrolysis recycling solutions and services to all customers. With the recycling industry growing rapidly and gaining global government policy support, now is the perfect time to invest. Want to learn more? Contact us today! You can also get more information on our Linkedin.