Beston pyrolysis reactor for sale has adopted the latest design and technology, to achieve the fully recycling of waste. As the core component of the entire pyrolysis plant setup, the pyrolysis reactor will directly affect the effect and efficiency of pyrolysis process. So it plays a critical role in the whole pyrolysis system for waste.
What is Pyrolysis Reactor?
Pyrolysis reactor is a kind of device that making waste tires, plastics, rubber or oil sludge cracked in a closed furnace, to produce liquid oil, non-condensable combustible gas and solid products at a certain temperature and pressure. Generally speaking, the pyrolysis reactor can convert waste tyres, plastics, rubber or oil sludge into fuel oil by high temperature and a certain pressure.
Raw Materials Available for Beston Pyrolysis Reactor
- Waste plastics (such as PP, PE, PS, ABS, etc.): to get fuel oil, carbon black and combustible gas;
- Waste tires/rubber (such as truck tyres, car tyres, rubber cable leather, shoe soles, etc.): to get fuel oil, carbon black, steel wire and combustible gas;
- Crude oil sludge (such as petroleum sludge, engine oil sludge, oil tank sludge, etc.): to get fuel oil, sand, water and combustible gas;
- Biomass (such as palm kernel shell, coconut shell, bamboo, rice husk, sawdust, wood, etc.): to get charcoal, wood vinegar, tar and combustible gas.
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The final products and oil yield vary from the different raw materials heated in the pyrolysis reactor. All the final products can be sold directly at a good price, applied in many areas, or can be further processed by the related equipment. Taking fuel oil from waste tires as an example, the tyre pyrolysis oil can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries etc. What’s more, we can also use waste oil distillation equipment to reprocess the fuel oil to get non-standard diesel, which can be used for engine oil of heavy machinery.
Pyrolysis Reactor Layout Design – System Components
The whole pyrolysis reactor system consists of driving device, base, main furnace and casing. All the four parts are important.
Drive Device
Base
Reactor
Casing
Why Customers Choose Beston Pyrolysis Reactor for Sale
Variety of Choices for Pyrolysis Reactor Types
To meet different customers’ requirement, Beston Machinery has developed 4 types and 5 models of pyrolysis reactors for sale, including skid-mounted, batch, semi-continuous and fully continuous. The sizes and capacities of the reactors vary from the different types.
| Model | BLJ-3 | BLJ-6 | BLJ-10 | BLL-16 | BLL-30 | |
| Capacity | 1-3t/d | 4-6t/d | 8-10t/d | 12-16t/d | 30-35t/d | |
| Working Process | Batch | Batch | Batch | Semi-continuous | Fully continuous | |
| Reactor Size | φ1400*4900mm | φ2200*6000mm | φ2600*6600mm | φ2800*7100mm | φ1800*18500mm | |
| Reactor Material | Q245R | Q245R | Q245R | Q245R | 310S stainless steel | |
| Drive System | 350 reducer+4kw drive motor | 400 reducer+5.5kw drive motor | 400 reducer+5.5kw drive motor | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
| Land (L*W*H) | 18m*4.2m*6m | 30m*12m*8m | 30m*13m*8m | 33m*13m*8m | 70m*20m*10m | |
| Power | 16.65kw | 37.85kw | 44.3kw | 55.6kw | 256kw | |
| Burner | 2*200,000 kcal | 2*300,000 kcal | 2*300,000 kcal | 2*400,000 kcal | 2.5 million kcal per set | |
| Total Weight of Shipped Materials | About 18t | About 24.5t | About 28t | About 34.5t | About 150t | |
| Number of Containers | 1*40HQ | 1*40FR+1*40HQ+1*20 GP | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
| Noise (dB) | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | |||||
| Condensing System | Vertical Condenser | φ426*3000 Single piece condensing area 7.58m2 | φ630*3600 Single piece condensing area 17.8m2 | φ630*3600 Single piece condensing area 17.8m2 | φ820*3600 Single piece condensing area 35.6m2 | φ920*3200 2 sets of vertical condenser |
| 3-in-1 Condenser | 3000*2200*2250 Condensing area 17.51m2 | 5800*2260*2500 Condensing area 35.85m2 | 5800*2260*2500 Condensing area 35.85m2 | 8000*2260*2500 Condensing area 49.5m2 |
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Pyrolysis Reactor Materials and Methods
- Methods: the waste tyre pyrolysis reactor design adopts external heating, atmospheric pressure, and oxygen-depleted thermal cracking process operation. The furnace body is sealed to ensure that the gas does not leak during the pyrolysis production process, improve the thermal cracking efficiency, and fundamentally eliminate the gas leak during the production process. The hidden dangers and secondary pollution caused by insecurity.
- Materials: the refractory material is added to the reactor to prevent heat loss and improve heating efficiency. At the same time, the heat-resistant coating can keep beautiful after a long-term use. The material of Beston tire pyrolysis reactor for sale is made of boiler steel and the thickness is 16mm.
The main furnace is a key component of the entire pyrolysis production line. The reactor material is made of 0245R, 12Cr1MoV, Q345R, 310S and other materials. The main furnace is rotated forward and backward under the work of the driving device to realize the forward and backward movement of materials. The raw materials continuously absorb heat in the reactor, and when they reach the pyrolysis temperature, they begin to crack to produce oil gas. The reactor is the core component of the entire pyrolysis chamber design. So its material, welding quality, and furnace process will directly affect the service life of the main furnace.
One of the Top Reliable Pyrolysis Reactor Manufacturers in China – Beston Group
As one of the most professional pyrolysis plant manufacturers and suppliers in China, Beston Group occupies three plant buildings and one office building inside, in total 16,000m2 and 200 people are working in it. Beston China also has the following advantages superior than the other suppliers:
- We have our own manufacturing factory, so we can guarantee the production, delivery and quality of pyrolysis plant;
- Owing a dedicated after-sales team and a professional engineer team, we can guarantee the smooth installation and operation of the pyrolysis oil plant;
- Having exported pyrolysis plants to many countries, Beston has rich experience to serve every customer; you can see more cases of pyrolysis plants here;
- All the products from Beston China have passed CE, ISO, SGS and other certificates, to guarantee the quality and technology of the plant;
- All-around pre-sale and after-sale services.
Beston Service
- Free on-site training and instruction during the assembling and commissioning process from Beston professional engineers;
- Free regular visit during the first year of using our pyrolysis reactor;
- One-year quality warranty;
- 24-hour online customer service to answer every question about your plant;
- Help the customer to make business plans according to their need and budget before they order the plant. Watch more videos on Youtube.
Reasonable Pyrolysis Reactor Price
How much does a pyrolysis reactor cost? Many customers will ask the question when they are choosing a pyrolysis plant. In fact, the pyrolysis reactor price is included in the pyrolysis plant cost. We guarantee that the pyrolysis reactor price you get from Beston company will be the most reasonable and fair. We are sorry that we can not show the prices directly on this page, but you can contact us by official@bestongroup.com or fill in the following table. You will get quatation in 24 hours.
