PYROLYSIS REACTOR FOR SALE

Beston Group has different pyrolysis reactors for sale to meet different requirements.

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Pyrolysis Reactor for Sale

Beston pyrolysis reactor for sale has adopted the latest design and technology, to achieve the fully recycling of waste. As the core component of the entire pyrolysis plant setup, the reactor directly affects pyrolysis efficiency and stability of the entire system. Therefore, choosing the most suitable reactor is critical for waste recycling project. Beston Group provides a comprehensive product line and flexible configuration solutions. We are an excellent choice for pyrolysis reactor manufacturers.

Pyrolysis Reactor for Sale

Core Function of Pyrolysis Reactor

Pyrolysis reactor is the core of pyrolysis equipment. The reaction is carried out in a high-temperature micro-oxygen environment. Plastic, oil sludge, and tyre undergo thermal decomposition to form high-temperature oil gas and solid residues. The reactor is a link for the conversion of waste materials into pyrolysis oil. The front of the reactor is connected to the feed system, and the rear is the oil gas condensation system. Substances formed in pyrolysis reactor for sale become pyrolysis oil, syngas, carbon black and other valuable resources after undergoing subsequent processes.

Working Principle of Pyrolysis Reactor

Conversion Mechanisms of Waste Inside Pyrolysis Reactor

Waste Plastic

Oil Sludge

Waste Tyre

Waste Plastic for Pyrolysis Reactor

Plastic is mainly composed of polymers. These polymers are long-chain hydrocarbons such as polyethylene (PE), polypropylene (PP), polystyrene (PS), etc.

Components Involved in Pyrolysis:

  • Polyolefin Chains: These chains are mainly composed of ethylene (PE) or propylene (PP) units, which break down into smaller alkanes and alkenes (e.g. ethane, propane, ethylene, propylene).
  • Aromatic Rings: These rings present in polystyrene (PS) break down into smaller aromatic compounds such as benzene, toluene and styrene.

Decomposition Products:

  • Hydrocarbons: A gaseous mixture of alkanes, olefins and aromatic compounds..
  • Syngas: Mainly hydrogen, methane and other light hydrocarbons.
  • Inorganic Residues: Industrial solid residues containing residual carbon black and inorganic substances.
Oil Sludge for Pyrolysis Reactor

Oil sludge is a semi-solid waste generated during the oil extraction or refining process. It is a mixture containing hydrocarbons, water, inorganic materials and trace amounts of heavy metals.

Components Involved in Pyrolysis:

  • Heavy Hydrocarbons: These large hydrocarbon molecules, such as asphaltenes and resins, break down into smaller alkanes, olefins and aromatic compounds.
  • Organic Compounds: Other organic compounds, including alcohols, ketones, and esters, also undergo thermal desorption process to form various hydrocarbons.

Decomposition Products:

  • Hydrocarbons: A gaseous mixture of alkanes, olefins and aromatic compounds.
  • Syngas: Hydrogen, methane and other light hydrocarbons.
  • Inorganic Residues: Remaining inorganic materials, mainly in the form of sand or coke.
Waste Tyre for Pyrolysis Reactor

Tyre is mainly made of synthetic rubber. It contains a complex mixture of organic compounds, including styrene-butadiene rubber (SBR), polyisoprene (IR) and carbon black.

Components Involved in Pyrolysis:

Rubber Molecules: Long chains of rubber molecules, mainly composed of SBR and IR, will break down into smaller hydrocarbons, including isoprene, butadiene, styrene and benzene in tire pyrolysis reactor.

Decomposition Products:

  • Hydrocarbons: A gaseous mixture of alkanes, olefins and aromatic compounds.
  • Syngas: Hydrogen, methane, carbon monoxide and other light hydrocarbons.
  • Carbon Black: As a valuable by-product, it is recovered as fine carbon powder.
  • Steel Wire: The steel wire in tyre remains intact as a solid residue.

Main Components of Pyrolysis Reactor for Sale

Components of Pyrolysis Reactor

01Drive System

The device consists of a drive motor, a reducer, and a spring seat. It provides power for the reaction furnace to rotate. Motor drives the reducer to make the main furnace rotate steadily. The spring seat ensures perfect gear meshing.

02Base

The base provides a stable support structure for the rotation of the reactor. In addition, the combustion chamber is directly inside the base. The integrated design reduces the intermediate loss of heat energy and improves thermal efficiency.

03Burner

The burner provides the necessary heat energy for the preheating and pyrolysis process of the main furnace. Its fuel includes LPC, natural gas, pyrolysis oil, heavy oil, diesel, non-condensable combustible gas recovered during the production process, etc.

04Main Furnace

Main furnace provides a reaction environment for the pyrolysis of raw materials. The raw materials are thermally decomposed in the main furnace to produce oil gas. As the core component of the pyrolysis reactor, the furnace adopts high temperature resistant material selection, strict pressure control and precise sealing design.

05Casing

The casing provides the necessary structural support for the entire device. In addition, it attaches high-temperature ceramic wool. Therefore, the casing reduces the heat loss of the pyrolysis reactor during the heating process.

Key Factors Influencing Pyrolysis Reactor Cost

1.Processing Capacity

As the processing capacity increases, the size and complexity of the pyrolysis reactor design also increases. This means that more parts and steel raw materials are needed to support the additional size expansion. At the same time, large reactors require more efficient heating and cooling systems to ensure smooth operation. They all increase pyrolysis machine cost of reactor. The following are the specific parameters of reactors with different processing capacities for your reference.

ModelBLJ-3BLJ-6BLJ-10BLJ-16BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d8t/d (only for rubber powder)30-35t/d
Working ProcessBatchBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ345RQ345RQ345RQ345RQ345R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2
8000*2260*2500
Condensing area
49.5m2

2.Main Furnace Material

The main furnace material of the pyrolysis reactor directly affects the durability, life and safety of the equipment. Therefore. It is a key factor affecting the cost. Different pyrolysis materials have different requirements for furnace materials. Choosing the right material not only affects the initial investment of the equipment, but also affects its long-term maintenance and replacement costs.

Manufacturing of 3 Sets of Pyrolysis Reactors for Sale
Manufacturing of 3 Sets of Pyrolysis Reactors for Sale

310S Stainless Steel

This material can withstand high temperatures up to 1035℃. Also, it can resistant high-temperature oxidation and acid corrosion. Therefore, 310S stainless steel is the preferred material for processing high-temperature pyrolysis reactions, especially in plastic pyrolysis machine. Its cost is high, but it can ensure safety under extreme conditions.

304 Stainless Steel

This steel is suitable for application scenarios with high temperature resistance of 600-700℃. It is a commonly recommended material for pyrolysis of sludge and tires. It is superior to carbon steel in terms of high temperature resistance and corrosion resistance. The cost is moderate, between 310S stainless steel and Q345R steel.

Q345R Steel

This material is resistant to high temperatures of 450℃ and is suitable for handling reactions with relatively low temperatures. Although this pyrolysis reactor price is low, it is prone to oxidation and corrosion problems under high temperature conditions. Therefore, this material is not recommended for long-term use in high-temperature applications.

3.Pyrolysis Reactor Types

There are two types of operation modes: batch reactor and continuous reactor. Each operation mode has significant differences in performance, efficiency and cost.

Beston Batch Type Pyrolysis Reactor
Batch Reactor

Batch reactor

This type of pyrolysis reactor operates in batches. The process begins by loading raw materials into the reactor. Then, pyrolysis reaction proceeds. After reaction, unload the solid products from the furnace and clean it. Finallt, load next batch of raw materials. Due to the simpler design, lower manufacturing requirements and easy installation, the initial investment cost of small pyrolysis reactor is relatively low.

Beston Continuous Type Pyrolysis Reactor
Continuous Reactor

Continuous reactor

This reactor can achieve continuous feeding and discharging. Continuous reactor is suitable for handling large-scale production needs. Due to need for complex pyrolysis chamber design and more supporting systems (such as Independent combustion chamber, gas handling systems), the initial investment of continuous reactors is higher. But in the long run, its economic benefits and operational efficiency are higher.

Unique Technology of Beston Pyrolysis Reactor for Sale

Flash Explosion Prevention

The nitrogen system introduces inert gas, nitrogen, into the main furnace before and after the reaction. This evacuates excess oxygen and pyrolysis oil gas inside the furnace. This prevents flash explosions. In addition, the main furnace automatically opens a safety valve to release pressure when overpressure occurs. This prevents equipment failure or damage due to overpressure.

Floating Seal

The reactor uses a combined floating seal at discharge port (at front&rear of continuous pyrolysis reactor). The seal combines carbon fiber and high-temperature soft filler. Compared with traditional graphene filler sealing, it has better high temperature resistance, corrosion resistance and wear resistance. This ensures the sealing and long-term reliable operation of the reactor.

Hot Air Heating

Hot air heating method(optional) provides a more uniform heating effect and precise temperature control. Compared with direct heating by traditional burners, it is more energy-efficient and has significant energy-saving and emission-reduction effects. This method can save 20% to 30% of energy consumption, while improving the safety and efficiency of the pyrolysis chamber.

Guaranteed Packing Material

Beston pyrolysis reactor can adopt British Morgan high-temperature ceramic cotton as insulation material. This material does not contain carcinogens and meets EU standards. Not only that, the material has excellent high temperature tolerance and environmental protection performance, effectively reducing heat loss and ensuring the safety of the operating environment.

Global Waste Management Solution: Beston Group in Action

As an industry-leading pyrolysis reactor manufacturer, Beston Group continues to contribute to the global waste recycling industry. We are constantly committed to the R&D of cutting-edge pyrolysis technology. In addition, Beston Group holds a customer-centric development philosophy. Everything we do is for the long-term success of our customers’ projects. The following are successful pyrolysis projects of global customers for your reference:

Beston Group: Your Ideal Supplier for Pyrolysis Reactor

Pyrolysis reactor represents a significant advancement in waste management technology. It offers a versatile and efficient solution. As a professional manufacturer, Beston Group continues to push the boundaries of pyrolysis technology with innovative solutions. Our equipment is an excellent investment option for your waste recycling project. We welcome you to become our partner. Visit us on LinkedIn for more information about Beston pyrolysis reactor for sale.

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