PYROLYSIS REACTOR FOR SALE

Beston Group has different pyrolysis reactors for sale to meet different requirements.

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Pyrolysis Reactor for Sale

Beston pyrolysis reactor for sale has adopted the latest design and technology, to achieve the fully recycling of waste. As the core component of the entire pyrolysis plant setup, the pyrolysis reactor will directly affect the effect and efficiency of pyrolysis process. So it plays a critical role in the whole pyrolysis system for waste.

Installation of Pyrolysis Reactor for Sale
Installation of Pyrolysis Reactor for Sale in Romania

What is Pyrolysis Reactor?

Pyrolysis reactor is a kind of device that making waste tires, plastics, rubber or oil sludge cracked in a closed furnace, to produce liquid oil, non-condensable combustible gas and solid products at a certain temperature and pressure. Generally speaking, the pyrolysis reactor can convert waste tyres, plastics, rubber or oil sludge into fuel oil by high temperature and a certain pressure.

Pyrolysis Plant Reactor
Pyrolysis Plant Reactor Shipped to Spain

Raw Materials Available for Beston Pyrolysis Reactor

  • Waste plastics (such as PP, PE, PS, ABS, etc.): to get fuel oil, carbon black and combustible gas;
  • Waste tires/rubber (such as truck tyres, car tyres, rubber cable leather, shoe soles, etc.): to get fuel oil, carbon black, steel wire and combustible gas;
  • Crude oil sludge (such as petroleum sludge, engine oil sludge, oil tank sludge, etc.): to get fuel oil, sand, water and combustible gas;
  • Biomass (such as palm kernel shell, coconut shell, bamboo, rice husk, sawdust, wood, etc.): to get charcoal, wood vinegar, tar and combustible gas.
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Tyre Pyrolysis Plant for Sale
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The final products and oil yield vary from the different raw materials heated in the pyrolysis reactor. All the final products can be sold directly at a good price, applied in many areas, or can be further processed by the related equipment. Taking fuel oil from waste tires as an example, the tyre pyrolysis oil can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries etc. What’s more, we can also use waste oil distillation equipment to reprocess the fuel oil to get non-standard diesel, which can be used for engine oil of heavy machinery.

Pyrolysis Reactor Layout Design – System Components

The whole pyrolysis reactor system consists of driving device, base, main furnace and casing. All the four parts are important.

Pyrolysis Reactor for Sale Layout Design
Pyrolysis Reactor Layout Design – Reactor in the Whole Pyrolysis System

Drive Device

The driving device is composed of a driving motor, a reducer, and a spring base to provide power for the rotation of the reactor. The forward and reverse rotation can be controlled by the electric control cabinet. The cylindrical gear reducer is driven by a motor to make the main furnace run smoothly. It has a spring compensation system to ensure perfect gear meshing.

Base

The fuel burns in the base to provide heat for the pyrolysis reactor, prevent part of the heat loss, and play the role of supporting and fixing the main furnace. Beston Group will provide different heating schemes according to the customer’s on-site situation. Commonly used fuels include LPG, natural gas, pyrolysis oil, heavy oil, diesel, and non-condensable combustible gas recovered during production.

Reactor

The reaction kettle rotates under the operation of the driving device, and the raw materials absorb heat in the reaction kettle. After reaching the cracking temperature, the cracking starts to produce oil and gas. The reactor is the core part of the entire pyrolysis equipment. Its quality and reasonable design directly affect the normal operation of the entire pyrolysis unit, as well as the safety of personnel and equipment in the production process.

Casing

The main function of the casing is to keep warm, reduce the heat loss and fuel consumption of the pyrolysis oil reactor in the heating process, and to ensure that the pyrolysis reaction continues.

Drive Device
Drive Device
Base of Pyrolysis Reactor for Sale
Base
Pyrolysis Reactor for Sale
Reactor
Casing
Casing

Why Customers Choose Beston Pyrolysis Reactor for Sale

Variety of Choices for Pyrolysis Reactor Types

To meet different customers’ requirement, Beston Machinery has developed 4 types and 5 models of pyrolysis reactors for sale, including skid-mounted, batch, semi-continuous and fully continuous. The sizes and capacities of the reactors vary from the different types.

Pyrolysis Reactor for Sale
Beston Pyrolysis Reactor for Sale With Latest Design and Technology
ModelBLJ-3BLJ-6BLJ-10BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d30-35t/d
Working ProcessBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ245RQ245RQ245RQ245R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2

Pyrolysis Reactor Materials and Methods

  1. Methods: the waste tyre pyrolysis reactor design adopts external heating, atmospheric pressure, and oxygen-depleted thermal cracking process operation. The furnace body is sealed to ensure that the gas does not leak during the pyrolysis production process, improve the thermal cracking efficiency, and fundamentally eliminate the gas leak during the production process. The hidden dangers and secondary pollution caused by insecurity.
  2. Materials: the refractory material is added to the reactor to prevent heat loss and improve heating efficiency. At the same time, the heat-resistant coating can keep beautiful after a long-term use. The material of Beston tire pyrolysis reactor for sale is made of boiler steel and the thickness is 16mm.

Pyrolysis Reactor for Sale Material
Material Used in Pyrolysis Reactor for Sale

Material Used in Beston Pyrolysis Reactor for Sale
Pyrolysis Reactor Material

The main furnace is a key component of the entire pyrolysis production line. The reactor material is made of 0245R, 12Cr1MoV, Q345R, 310S and other materials. The main furnace is rotated forward and backward under the work of the driving device to realize the forward and backward movement of materials. The raw materials continuously absorb heat in the reactor, and when they reach the pyrolysis temperature, they begin to crack to produce oil gas. The reactor is the core component of the entire pyrolysis chamber design. So its material, welding quality, and furnace process will directly affect the service life of the main furnace.

One of the Top Reliable Pyrolysis Reactor Manufacturers in China – Beston Group

As one of the most professional pyrolysis plant manufacturers and suppliers in China, Beston Group occupies three plant buildings and one office building inside, in total 16,000m2 and 200 people are working in it. Beston China also has the following advantages superior than the other suppliers:

  1. We have our own manufacturing factory, so we can guarantee the production, delivery and quality of pyrolysis plant;
  2. Owing a dedicated after-sales team and a professional engineer team, we can guarantee the smooth installation and operation of the pyrolysis oil plant;
  3. Having exported pyrolysis plants to many countries, Beston has rich experience to serve every customer; you can see more cases of pyrolysis plants here;
  4. All the products from Beston China have passed CE, ISO, SGS and other certificates, to guarantee the quality and technology of the plant;
  5. All-around pre-sale and after-sale services.

Certificate of Pyrolysis Reactor
Certificate of Beston Pyrolysis Reactor

Beston Service

  • Free on-site training and instruction during the assembling and commissioning process from Beston professional engineers;
  • Free regular visit during the first year of using our pyrolysis reactor;
  • One-year quality warranty;
  • 24-hour online customer service to answer every question about your plant;
  • Help the customer to make business plans according to their need and budget before they order the plant. Watch more videos on Youtube.

Reasonable Pyrolysis Reactor Price

How much does a pyrolysis reactor cost? Many customers will ask the question when they are choosing a pyrolysis plant. In fact, the pyrolysis reactor price is included in the pyrolysis plant cost. We guarantee that the pyrolysis reactor price you get from Beston company will be the most reasonable and fair. We are sorry that we can not show the prices directly on this page, but you can contact us by official@bestongroup.com or fill in the following table. You will get quatation in 24 hours.

    Please specify your requirement by referring to the following aspects:

    1-What kind of solution will meet your demand? (Key point)

    2-What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

    3-When is the project supposed to be running? (Key info for A-Z project programming)

    4-Budget for machinery purchasing? (Key info for right model)

    5-Points that you really focus on. (Customized service from our project consultant)

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