Beston pyrolysis reactor has adopted the latest design and technology, to achieve the fully recycling of waste. As the core component of the entire production line setup, the reactor directly affects pyrolysis efficiency and stability of the entire system. Therefore, choosing the most suitable pyrolysis reactor for sale is critical for waste recycling project. Beston Group provides a comprehensive product line and flexible configuration solutions. We are your excellent choice as an integrated pyrolysis solution provider.
Pyrolysis reactor is the core of pyrolysis machine. The reaction is carried out in a high-temperature micro-oxygen environment. Plastic, oil sludge, and tyre undergo thermal decomposition to form high-temperature oil gas and solid residues. Thermal decomposition pathways inside the reactor are followings:
Under high-temperature and oxygen-deficient conditions, the macromolecular chains in plastics, rubber, and oil sludge (C–C, C–H bonds) are broken. This generates smaller molecular fragments, and free radicals.
The cracked small and medium molecules are released as gaseous products (hydrocarbons, hydrogen, carbon monoxide, etc.). Some condense into pyrolysis oil, while others remain as combustible syngas.
The non-volatile fraction (fixed carbon + inorganic matter) remains as solid residues. These include industrial additive residues, carbon black, mineral ash, and metals, which are basically harmless.
Plastic is composed of polymers, which are long-chain hydrocarbons such as polyethylene (PE), polypropylene (PP), polystyrene (PS), etc.
Oil sludge is generated during the oil extraction or refining process. It is a mixture containing hydrocarbons, water, inorganic materials and trace amounts of heavy metals.
Tyre is mainly made of synthetic rubber. It contains a complex mixture of organic compounds, including styrene-butadiene rubber (SBR), polyisoprene (IR) and carbon black.
Rubber Molecules: Long chains of rubber molecules, mainly composed of SBR and IR, will break down into smaller hydrocarbons, including isoprene, butadiene, styrene and benzene in tire pyrolysis reactor.
Model | BLL-30 | BLJ-20 | BLJ-16 Standard | BLJ-16 TDU | BLJ-16 WAX | BLJ-16 CAT | BLJ-16 ULTRA |
---|---|---|---|---|---|---|---|
Time to Market | 2025 | 2025 | 2013 | 2013 | 2022 | 2022 | 2022 |
Motor Brand | Chinese brand | Chinese brand | Chinese brand | Chinese brand | Chinese brand | Chinese brand | ABB Explosion-proof |
Suitable Raw Materials | Waste plastics; Tires; Oil sludge | Waste plastics; Tires; Oil sludge | Whole tire Tire blocks Oil soil with liquid content | Oil sludge; Landing oil sludge; Drilling waste; Tank bottom oil sludge | Waste plastic bales (Max.0.9*0.9*1.6m) | Waste plastic bales (Max.0.9*0.9*1.6m) | Waste plastics; Tires; Oil sludge |
Input Capacity (Max.) | Waste plastic pellets: 0.8-1.05t/h Rubber powder: 1.25-1.5t/h Oil sludge:1.8-2.3t/h | Waste plastic pellets: 12-13t/d Tire: 18-20t/d Oil sludge:20-25t/d | Whole tire Sidewall removed tire: 15-16t/batch Oil soil: 16-18t/batch | 16-18t/batch | 8-10t/batch | 8-10t/batch | Waste plastic bales: 8-10t/batch Whole tire Sidewall removed tire: 15-16t/batch Oil sludge: 16-18t/batch |
Working Method | Fully Continuous | Batch | Batch | Batch | Batch | Batch | Batch |
Final Oil Quality | Pyrolysis oil Pyrolysis oil with wax or naphtha | Pyrolysis oil, Non-standard diesel and naphtha | Pyrolysis oil | Pyrolysis oil | Pyrolysis oil with wax | Pyrolysis oil with naphtha | Pyrolysis oil Pyrolysis oil with wax or naphtha |
Reactor Material | 304/310S Stainless steel | Q345R Boiler steel and 304/316L/310S Stainless steel | Q345R Boiler steel | 304 Stainless steel | 304 Stainless steel | 304 Stainless steel | 304 Stainless steel |
Reactor Life Span (Years) | 5-8 | Q345R Boiler steel 2-3 304/316L Stainless steel 5-8 310S Stainless steel 8-10 | 2-3 | 5-8 | 5-8 | 5-8 | 5-8 |
Guarantee (Months) | 12 | 12 | 12 | 12 | 12 | 12 | 12 |
Delivery Time (Calendar Days) | 60-90 | 60 | 45 | 60 | 60 | 60 | 90 |
Land Space Required (L*W*H*m) | 70*20*10 | 40*13*8 | 33*13*8 | 33*13*8 | 33*13*8 | 33*13*8 | 33*26*8 |
Packing | 20*6*3m in bulk+13*40HQ | 1*40FR+4*40HQ | 1*40FR+3*40HQ | 1*40FR+3*40HQ | 1*40FR+3*40HQ | 1*40FR+3*40HQ+1*20GP | 1*40FR+8*40HQ |
Installation Period (Calendar Days) | 60-90 | 45 | 45 | 45 | 45 | 45 | 60 |
The nitrogen system introduces inert gas, nitrogen, into the main furnace before and after the reaction. This evacuates excess oxygen and pyrolysis oil gas inside the pyrolysis chamber. This prevents flash explosions. In addition, the main furnace automatically opens a safety valve to release pressure when overpressure occurs. This prevents equipment damage due to overpressure.
This system is widely used in plastic to fuel process. In the catalytic tower, it introduces catalysts and bauer porcelain to reduce the pour point and liquefy waxy components in the pyrolysis oil. This prevents wax oil deposition and potential blockages. Therefore, this system ensures smoother oil flow and the overall stability system, thus increasing production efficiency by 200%.
Excess syngas may cause safety hazards of system overpressure and storage. Emergency incidents such as power outages that may occur during equipment operation. To prevent these potential safety hazards, the flare system can be quickly activated in the event of pressure or power abnormalities. This ensures the safe discharge of syngas and prevents system overpressure.
Beston pyrolysis reactor can adopt British Morgan high-temperature ceramic cotton as insulation material. This material does not contain carcinogens and meets EU standards. Not only that, the material has excellent high temperature tolerance and environmental protection performance, effectively reducing heat loss and ensuring the safety of the operating environment.
As an industry-leading pyrolysis reactor manufacturer, Beston Group continues to contribute to the global waste recycling industry. We are constantly committed to the R&D of cutting-edge pyrolysis technology. In addition, Beston Group holds a customer-centric development philosophy. Everything we do is for the long-term success of our customers’ projects. The following are successful pyrolysis projects of global customers for your reference:
Pyrolysis reactor represents a significant advancement in waste management technology. It offers a versatile and efficient solution. As a professional manufacturer, Beston Group continues to push the boundaries of pyrolysis technology with innovative solutions. Our equipment is an excellent investment option for your waste recycling project. We welcome you to become our partner. Visit us on LinkedIn for more information about Beston pyrolysis reactor for sale.