BTF 8-8 egg tray machine offers a massive capacity of 8,000–9,000 pieces per hour, specifically engineered for large-scale production of paper egg trays. It efficiently recycles waste paper into high-value pulp molded products, including egg trays, egg cartons, fruit trays and coffee cup holders. Fitted with a high-efficiency multi-layer metal drying line, the BTF8-8 is your ideal industrial solution to boost productivity, cut labor costs and expand market share.
| Model | BTF8-8 with Metal Dryer | |
|---|---|---|
| Capacity | 8000-9000pcs/h | |
| Forming Mould Quantity | 64 | |
| Total Power | 374.2kw | |
| Electricity Consumption | 261.94kw | |
| Staffing Demand | 5-7 | |
| Material Consumption | Paper | 640kg/h |
| Water | 1280kg/h | |
| Fuel Consumption | Natural Gas | 120-130m³ |
| LPG | 93-100kg | |
| Diesel | 90-100kg | |
BTF8-8 egg tray machine is suitable for the production of a variety of pulp products. In order to meet customer needs, Beston Group provides molds of various shapes to produce final products for different uses.
The raw materials available for the BTF8-8 egg tray machine include cartons, newspapers, books, notebooks, A4 paper, document paper, pulp, etc. They are primarily derived from pulp or paper-based materials. Different raw materials have different pulping times according to their hardness. If you have questions about raw materials, you can contact our project consultants.
Waste paper is processed by the hydrapulper with water to make coarse pulp. The pulp is then transferred to the homogenization pool for further concentration adjustment. Finally, the prepared pulp is stored in the finished pulp pool.
The pulp pump conveys the prepared pulp to the forming machine. Under under the suction power of vacuum pumps, the pulp adheres to molds to form egg trays. The air compressor then blows the formed egg trays off the molds.
The metal drying line utilizes flexible fuel options (such as natural gas, diesel, or LPG) to generate hot air at 180°C to 220°C to dry egg trays. Fans rapidly removes evaporated water. Once dried, the egg trays are conveyed to the packing machine.
The automatic stacker arranges dried egg trays into neat piles to improve space utilization. The packing machine compresses the piles to reduce volume for easier storage and transport. Finally, the packed trays are ready for delivery and sale.
The metal dryer is welded with thickened materials and adopts high-density mineral wool insulation. All high-temperature zones feature 316 stainless steel. With the circulating fan and automatic dehumidifying system, its energy efficiency is over 10% higher than peers.
The equipment maintains a stable finished product qualification rate of over 99.5% under continuous operation. This high yield is directly supported by two core technologies:
We offer both aluminum and plastic molds to meet diverse customer needs. Supported by 30 years of mold manufacturing experience and CNC machining centers, we deliver an annual output of approximately 1,200 mold sets, earning high trust from global clients.
| Component | Function |
|---|---|
| Hydraulic Pulper | Crush the paper raw material into cellulose form. This facilitates the subsequent pulping and molding process. |
| Pulp Beater | Mix the slurry evenly to stabilize the concentration. This ensures consistency and high quality in the end product. |
| Pulp Pump | Transport the prepared slurry from the pulping system to the forming machine. |
| Forming Machine | Mold the pulp material into the desired shape of an egg tray or other paper product. |
| Vacuum Pump | Suck The slurry onto the forming mold. In addition, drain the moisture from the egg tray. |
| Air Compressor | Blow the egg tray from the forming mold to the transfer mold. Then, blow the egg tray onto the conveyor belt. |
| Metal Dryer | Take away the moisture in the wet tray and get the dry finished tray. |
| Packing Machine | Save space and thus transportation costs. |
| Component | Function |
|---|---|
| Hydraulic Pulper | Crush the paper raw material into cellulose form. This facilitates the subsequent pulping and molding process. |
| Pulp Beater | Mix the slurry evenly to stabilize the concentration. This ensures consistency and high quality in the end product. |
| Pulp Pump | Transport the prepared slurry from the pulping system to the forming machine. |
| Forming Machine | Mold the pulp material into the desired shape of an egg tray or other paper product. |
| Vacuum Pump | Suck The slurry onto the forming mold. In addition, drain the moisture from the egg tray. |
| Air Compressor | Blow the egg tray from the forming mold to the transfer mold. Then, blow the egg tray onto the conveyor belt. |
| Metal Dryer | Take away the moisture in the wet tray and get the dry finished tray. |
| Packing Machine | Save space and thus transportation costs. |
The precise mixing ratio by weight varies across different production stages:
Top Layer: 200°C-210°C. Middle Layer: 150°C. Bottom Layer: 80°C-90°C.
Market insights from the International Egg Commission (IEC) show that global egg production and consumption are rising steadily. Driven by this trend, the demand for sustainable packaging is surging globally. To capture this profitable market, Beston Group’s flagship BTF8-8 egg tray machine offers top-tier pulping, molding, and drying technologies for high-capacity production. Contact us today for customized solutions!