continuous tyre pyrolysis plant

Continuous Waste Tyre Pyrolysis Plant

The continuous waste tyre pyrolysis plant is one of the most popular products of Beston. With the latest advanced pyrolysis technology and scientific designs, this kind of plant has the largest daily capacity and the highest output among all the types of pyrolysis plants.

Specification and Parameters

continuous tyre pyrolysis plant
Beston Continuous Tyre Pyrolysis Plant 3D Layout

Model BLL-20
Daily Capacity 20-24T
Working Method Fully Continuous
Raw Materials Waste Plastic, Tyre, Rubber, Oil Sludge
Reactor Size D1.4*L11m
Pattern Horizontal & Rotary
Heating Materials Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Total Power 71.4kw/h
Floor Area (L*W*H) 45*25*10m
Operating Pressure Constant Pressure
Cooling Method Water Cooling
Service Life 5-8 Years

Final Products

Continuous Waste Tyre Pyrolysis Plant
Pyrolysis Oil
Continuous Tyre Pyrolysis Plant
Carbon Black
Automatic Tyre Pyrolysis Plant
Steel Wire

Tyre Oil: also called as pyrolysis tyre oil. This kind of fuel from old tyres can be sold directly on the market, or use the waste oil distillation equipment to get high-quality diesel and then sell at a higher price. This kind of diesel can be used in large heavy machinery, trains, planes, and ships.

Steel Wire: can be sold to steel factory as the feedstock to make steel bloom by hydraulic press-packing.

Carbon black: after being refined by the carbon black grinder, the coarse carbon black will turn to standard carbon black and used in rubber and plastic industry as the fortifier, filler and colorant. It can be also used to produce rubber seal, rubber V-belt, plastic products as well as pigment.

Continuous Tyre Pyrolysis Plant V.S. Semi-continuous Plant V.S. Batch Type Plant

Differences

  • The batch-typed plant, also named small scale pyrolysis equipment, uses manpower to feed. The pyrolysis process of the feedstock is for batches. Slag-out can start after the reactor is cooled down and then the second batch starts;
  • The semi-continuous plant uses auto screw feeder to feed and slag-out can start before the reactor is cooled down;
  • Fully automatic and continuous waste tyre pyrolysis plant can run constantly in 24 hours with an auto screw feeder. The feedstock feeding and carbon black discharging can happen simultaneously before the reactor is cooled down.
Tyre Pyrolysis Plant
Our Batch Pyrolysis Plant in Turkey
Continuous Tyre Pyrolysis Plant
Semi-continuous Pyrolysis Plant in Jordan
Fully Continusous Waste Tyre Pyrolysis Plant
Continuous Tyre Pyrolysis Plant

Unique Features of Beston Continuous Tyre Pyrolysis Plant for Sale

Higher Working Efficiency

  •  With the help of auto screw feeding system and 24-hour non-stop running, the maximum capacity can be up to 24MT per day.
  •  The application of a new heating structure, which combines the advantages of direct heating and wind-type heating together, can improve the heat utilization and pyrolysis efficiency.
  •  New condenser enlarges the condensing area and improves working efficiency.
Continuous Tyre Pyrolysis Equipment
Upgraded Feeding System

Continuous Tire Pyrolysis Plant
Newly-designed Condenser

Upgraded Safety Guarantee

  • Protective casing with the refractory material can avoid high-temperature-burn of the operator and reduce the heat loss at the same time.
  • 100% explosion-proof and fireproof techniques.
  • Small furnace door makes a stable working process.
  • The outlet valve has a clog-proof function.
  • Strict monitoring system including the professional thermometer and pressure gage to inspect the temperature and air pressure at any time.

Besides, our full automatic waste tire pyrolysis plant is durable and green. We have our wholly-owned factory to manufacture this plant and a professional production line. We adopt automatic submerged arc welding technique to make sure the quality of each piece of the plant. We also have an ultrasonic flaw detector to detect the flaws. The plant aims to turn waste tire to fuel, so it is eco-friendly and will pose zero pollution to the surroundings.

Work Flow

Continuous Tyre Pyrolysis Plant Working Flow

  • Pre-treatment for the waste tyres. The steel wire drawing machine will draw the steel wires out from the scrap tires. And then the waste tire shredder will shred big tyres (diameter>12mm) into small pieces and the auto screw feeder feeds them into the pyrolysis reactor
  • Heating. The reactor will be heated by the new heating system. When the temperature inside of the reactor reaches to a certain degree(usually 160℃), oil gas will be produced and go to the oil gas manifold afterward.
  • Discharging. The heavy particles in the oil gas will be liquefied into heavy oil and stored in the heavy oil tank directly. The light particles in the oil gas will first go to the condenser and then be liquefied into a light oil and stored in the light oil tank. Meanwhile, the carbon black will be also discharged and stored.
  • Combustible gas recollection. At the same time, there will be combustible gas generated during the process of pyrolysis. The gas will be cleaned and get the sulfur removed in the hydro seal and then used as fuel to heat the reactor.
  • Emission. The smoke discharged throughout the whole process of pyrolysis will also be filtered. It will go through four filter systems in the spray tower, including water washing, water spray, ceramic ring adsorption and activated carbon adsorption, so as to meet EU environmental emission standards.

Beston BLL-20 Pyrolysis Machine Shipped to Romania

Continuous Tyre Pyrolysis Plant

Continuous Waste Tyre Pyrolysis Plant

Notices for You to Purchase This Plant

Comparing with the small tyre pyrolysis machine, the price of continuous tyre pyrolysis plant is higher because of the larger size and capacity. But with the new technology used in this fully automatic tyre pyrolysis plant, the labor cost and fuel cost are both reduced. Besides, as you can get more final products, it means that you can get a higher return from investing in this continuous pyrolysis plant. In a word, if you have a large amount of waste tyre or plastic to dispose of, this plant will be a better choice and you will find the price of it is worthy of investing.

Continuous Tire Pyrolysis Equipment
Our Professional Engineers – Guarantee of Quality

As one of the most professional continuous waste tyre pyrolysis plant manufacturers, Beston has devoted a lot of effort to research and design. We promise a perfect after-sale service for every customer of us. You can even choose a turn-key project if you don’t have enough time to set up this kind of machine by yourself. The industry of waste to energy is now developing fast and gaining more and more official support of the governments of every country in the world, therefore, it will be a big chance for everyone who wants to invest in it. Now leave your message here directly if you want to learn more information about this machine.

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