Small Charcoal Making Machine

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Small charcoal making machine is designed for small-scale charcoal production. By converting biomass waste into valuable charcoal, it effectively tackles the problem of biomass accumulation and landfills. As a result, the project has become a popular and attractive option for eco-friendly investors. If you are interested in this environmental project, please read more.

Raw Materials Suitable for Small Charcoal Making Machine

Small charcoal making machine can handle a wide variety of raw materials. Please take a look at some common raw materials:

Agricultural and Forestry Waste

Wood processing waste, forestry waste, rice husk, straw, bamboo, etc.

Nut shells

coconut shells, palm shells, pecan shells, pistachio shells, peanut shells, etc.

Raw Material for Charcoal Production

Discovering the Wide Range Application of Charcoal

Charcoal is a versatile material with numerous applications in various industries. Below is an exploration of its usage:

Charcoal for Fuel

Daily Fuel

  • Barbecue Fuel: Charcoal is often used for barbecue fuel as it provides steady heat and adds a smoky flavor to food.
  • Hookah Charcoal: Charcoal can also be used as hookah charcoal, offering consistent heat for a smooth smoking experience. Its ability to maintain a steady temperature enhances the overall enjoyment of the smoking process.
Charcoal for Metal Processing

Industrial Production

  • Metal Processing: Charcoal is a reducing agent used in metal processing to produce metals such as iron and steel. This process helps eliminate impurities and improve the quality of the final product.
  • Activated Carbon Production: Charcoal can be processed into activated carbon, which is widely used in water purification, air filtration, and chemical manufacturing.
Charcoal for Animal Husbandry

Animal Husbandry

  • Feed Additive: When added to livestock feed, charcoal improves digestion. Additionally, it can adsorb toxins and harmful substances present in livestock’s digestive systems, enhancing overall animal health.
  • Odor Control: Charcoal is commonly used in animal bedding due to its excellent ability to absorb odors. This helps maintain a clean and hygienic environment for the animals, promoting their overall health and comfort.
Charcoal for Agricultural Industry

Agricultural Industry

  • Improve Soil Health: When applied to soil, charcoal improves fertility, enhances water retention. It can also increase microbial activity, promoting healthier plant growth.
  • Carbon Sequestration: Its stable carbon structure allows charcoal to remain in the soil for decades, helping mitigate greenhouse gas emissions.

3 Reasons to Choose Small Charcoal Making Machine

Small Charcoal Making Machine

0.3-0.5m³/h Input Capacity

BST-06 is designed for small-scale production, making it ideal for initial investors or customers with lower charcoal production needs.

25m*15m*8m Land

Covering only 25m*15m*8m of land, biochar production equipment optimizes factory space utilization. This feature makes BST-06 an ideal choice for investors with limited factory areas.

720 Hours Continuous Running

Through numerous upgrades, we have achieved a breakthrough in small charcoal making machine’s continuous operation technology. The continuous running time has been extended from 120 hours to 360 hours and even 720 hours.

Detailed Parameters of Small Charcoal Machine

Below is a specific parameters table about BST-06 charcoal making machine for your reference.

ModelBST-06
Input Capacity0.3-0.5m³/h
Reactor Sizeφ820mm*L11200mm
Land for Equipment (L*W*H, Standard Configuration)25m*15m*8m
Weight (Standard Configuration)21T
Energy Consumption (Standard Configuration)153kw/h*0.7
Working MethodFully continuous
Feeding RequirementSize: ≤20mm; moisture: ≤15%; strong liquidity
StructureDouble barrel double hearth
Speed1-9RPM
Control MethodPLC control
Reactor MaterialStainless steel 304
PressureMicro negative pressure
Heating MaterialDiesel, natural gas, heavy oil, biomas, etc.
Heating MethodDirect heating
Noise (dB)≤80
CondenserCirculating water cooling
Rotation MethodExternal gear rotation

Striking Highlights of Small Charcoal Making Machine

Striking Highlights of Small Charcoal Making Machine

High Quality

  • Durable 310s stainless material: Constructed by 310s stainless steel material, the biochar reactor of the machine can withstand extremely high temperature. It increases the service life of the machine while ensures safe operation.
  • Strict quality control: Small charcoal making machine undergoes rigorous quality control measures at every production stage, from material inspection to cutting, welding, grinding, and painting. This equipment adheres to strict quality standards and is open to evaluations by third-party inspection agencies.

Safety Design

  • Explosion-proof hole: Equipped with a explosion-proof hole at the tail end of the carbonization furnace, which is to release excessive internal pressure. The design can significantly prevent equipment damage.
  • Explosion-proof water seal: Explosion-proof water seal in the combustible gas pipelines blocks any backflow of combustible gases, ensuring safe operation and reducing the risk of explosions during the carbonization process.

Intelligent Control

  • PLC system: The machine employs PLC intelligent system that precisely manages and adjusts operations to maintain optimal performance. Furthermore, the system also provides real-time monitoring on the PLC interface, including temperature, air volume, pressure and other key parameters.
  • IoT control: The equipment utilizes IoT technology for intelligent operation, enabling the operator to monitor the carbonization furnace’s status remotely in real time. It significantly enhances the operational efficiency.

Energy-saving Design

  • Waste gas recycling: The system recycles combustible gas generated during operation to heat the main furnace, significantly reducing the need for external fuel and lowering operational costs.
  • Dual-loop heating design: The furnace adopts an inner and outer two-layer structure, which achieves a thermal efficiency of 70%–90%. At the same time, the design reduces space occupation of small charcoal making machine, improving resource utilization.

Core Component of Small Charcoal Making Machine

01Dryer
02Carbonization Reactor
03Water-cooled Screw Auto-discharger
04Dedusting System
05Hydroseal
06Exhaust Gas Chamber
Dryer of Small Charcoal Making Machine

Dryer

The dryer reduces the moisture content of raw materials to below 15%, ensuring efficient carbonization. It can ensure higher quality and more consistent end products.

Carbonization Reactor of Small Charcoal Making Machine

Carbonization Reactor

Adopts inner and outer double-layer structure. The inner cylinder dries and preheats the raw material, while outer cylinder achieves deep carbonization. This core component determines the quality and efficiency of charcoal production.

Water-cooled Screw Auto-discharger of Small Charcoal Machine

Water-cooled Screw Auto-discharger

This component cools and discharges the hot charcoal, reducing its temperature to 30–50°C. It ensures safe handling while maintaining production efficiency.

Dedusting System of Small Charcoal Machine

Dedusting System

This system removes dust and impurities from the exhaust gases, ensuring cleaner emissions. It reduces environmental pollution while complying with air quality regulatory standards.

Hydroseal of Small Charcoal Machine

Hydroseal

The hydroseal purifies and decompress the pressure of combustible gases. It prevents backflow and ensures safe recycling of gases for energy efficiency.

Exhaust Gas Chamber of Small Charcoal Machine

Exhaust Gas Chamber

The chamber collects excess combustible gas released during carbonization. The gas will be directly burned to ensure safe operation.

How to Use Small Charcoal Making Machine to Make Charcoal?

Raw Material Treatment

The raw material like wood or coconut shell are fed into dryer by belt conveyor. This step ensures that the moisture content is reduced to below 15%. The ideal particle size of the raw material should range between 5-20 mm.

Carbonization Process

After drying, the raw material are transferred to the furnace. Here, they are subjected to high temperatures ranging from 380℃ to 450℃. The carbonization process typically takes 15-20 minutes. The specific time depends on the type of raw material used.

Charcoal Collection

After carbonization, the high-temperature charcoal is discharged through a water-cooled screw auto-discharger. This step lowers the charcoal’s temperature to a safe range of 30℃ to 50℃, ensuring safety during handling and storage.

Combustible Gas Recycling

During carbonization, biomass releases a significant amount of combustible gas, including hydrogen, methane, ethane, and carbon monoxide. This gas is first sent to a cyclone de-dusting system to remove heavy particles. It is then decompress pressure using a water seal and recycled as fuel to heat the main furnace, which effectively reduces energy consumption.

Gas Emission Treatment

To comply with environmental regulation, the waste gas generated during combustion undergoes multiple treatment steps: de-dusting system, water spray, ceramic ring absorption and the defogging plate. Then the gas can safely be emitted from the chimney.

Other Accessory-Charcoal Briquette Production Line

In order to complete your charcoal production process, we also offer charcoal briquette making machine. This machine can turn the charcoal into any shape you need, which meets market demand better.
Small Charcoal Briquette Making Machine

Comprehensive Services by Beston Group: Ensuring Your Success

Beston Group provides customers with a full range of services to ensure the smooth progress of their small charcoal making machine projects.

Consultation

We offer detailed consultation services to help you understand the capabilities and benefits of our biomass carbonization machine. This helps clients make the right decisions and maximize their investment.

Solution Custom

Beston Group provides small charcoal making machine solution customization to best suit customers’ needs.

  • Temperature Requirements: If customers have specific temperature requirements for charcoal, we can customize the number of water-cooled screw auto-discharger to adjust the temperature.
  • Emission Standards: A desulfurizing tower can also be added to meet the European emission standards.

Shipping and On-site Installation

Beston shipping department will provide customers with the best transportation solution. This helps customers save shipping costs and time. Our skilled technicians will assist you with the machine installation. They will ensure it is set up properly and operates efficiently. They will also provide guidance on maintenance and optimal usage to maximize operational efficiency.

Problems Feedback

We provide ongoing support and are always available to address any issues you may encounter with the small charcoal making machine. Our customer service team is dedicated to resolving problems quickly to ensure minimal disruption to the continuous machine’s operation.

Contact Us to Launch Your Environmental Project

Small charcoal making machine provides an efficient, cost-effective solution for producing high-quality charcoal. Investing in this project not only effectively addresses biomass waste management issues but also ensures returns for investors. Don’t miss the opportunity to be a partner of this environmental project, thus creating a sustainable future! Follow us on LinkedIn for more information.

    Please specify your requirement by referring to the following aspects:

    1-What kind of solution will meet your demand? (Key point)

    2-What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

    3-When is the project supposed to be running? (Key info for A-Z project programming)

    4-Budget for machinery purchasing? (Key info for right model)

    5-Points that you really focus on. (Customized service from our project consultant)

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