Small charcoal making machine is designed for small-scale charcoal production. By converting biomass waste into valuable charcoal, it effectively tackles the problem of biomass accumulation and landfills. With the principle of “Validate first, invest smarter, control risk better”, this project stands out as a reliable choice in the environmental sector. If you are interested in this environmental project, please read more.
4 Generations, 8000 H/Yr: BST-06’s Reliability Breakthrough
The fourth-generation BST-06 Max offers safer, more reliable, and longer continuous operation than ever before. Designed with an optimized tar-free and dust self-cleaning system, it enables an impressive 8,000 hours of operation per year with minimal maintenance downtime. This milestone is the result of continuous technological breakthroughs across four generations of development.
First Generation: 35 Hours Continuous Operation
Early models could achieve around 35 hours of continuous work, but they produced a large amount of wood vinegar and tar, leading to frequent system cleaning and higher maintenance needs.
Second Generation: 120 Hours Continuous Operation
The second-generation machines introduced improved internal designs to significantly reduce the output of wood vinegar and tar, while also minimizing dust buildup, enhancing overall system stability.
Third Generation: 360 Hours Continuous Operation
Further innovations allowed third-generation machines to avoid the production of wood vinegar almost completely and dramatically reduce tar accumulation. Dust buildup issues were also effectively eliminated, supporting longer production cycles.
Fourth Generation: 720 Hours Continuous Operation
The current fourth-generation small charcoal machine features a fully optimized tar-free combustion chamber and a self-cleaning dust removal system, enabling up to 720 hours of continuous runtime per cycle, ultimately supporting 8,000 hours of stable operation annually.
High-quality Charcoal Meets EBC Standards
Although typically referred to as charcoal, the carbon material produced by our small charcoal making machine meets the classification of biochar under the EBC (European Biochar Certificate) framework. It successfully passes rigorous testing, confirming features such as high fixed carbon content, low ash levels, and excellent structural integrity. These characteristics make it suitable for a wide range of applications, including soil enhancement, environmental protection, and industrial use. Meeting EBC standards demonstrates not only the superior quality of the charcoal but also its environmental value. Detailed test results are available below for your reference.
Low Emissions, High Green Standards
Meet GHG Emission Standards
- Low N₂O emissions: Nitrous oxide emissions account for less than 1% of the carbon stored in the charcoal, thanks to the use of low-nitrogen combustion technology.
- Low CH4 emissions: Methane emissions are limited to just 0.1% of the carbon stored in the charcoal, enabled by a fully closed combustion system that minimizes gas leakage and enhances combustion efficiency.
Meet Air Pollutants Emission Standards
Small charcoal machine is equipped with a high-efficiency exhaust treatment system that cools, filters, desulfurizes, and denitrifies the exhaust gas in multiple stages. Through adsorption and purification, harmful compounds are effectively removed. As a result, final emissions meet Singapore and European air pollutant standards, ensuring a clean and eco-friendly operation.
How to Use Small Charcoal Making Machine to Make Charcoal?
Raw Material Treatment
Pyrolysis Process
Charcoal Collection
Combustible Gas Recycling
Gas Emission Treatment
Detailed Parameters of Small Charcoal Making Machine
Below is a specific parameters table about BST-06 charcoal making machine for your reference.
| Model | BST-06 Standard | BST-06MAX |
|---|---|---|
| Operating Mode | Continuous | |
| Dust Removal System | Standard | Advanced |
| Feeding Capacity | 100-300KG/H | 100-300KG/H |
| Final Products | Biochar & Syngas | |
| Pyrolysis Reactor Materials | 304 stainless steel | |
| Maximum Pyrolysis temperature | 650℃ | |
| Service Life | 5-8 years | |
| Annual Operating Time | 8000 hours | |
| Land Space Required (L*W*H*m) | 25m*18m*6m | |
| Workers Required/Shift | 3 workers | |
| Total Power (KW) | 129.79 | 162.79 |
| NG Preheating Fuel Consumption (M³/Time) | 60~80 | |
| Water Consumption (M³/day) | 0.8~1.5 | |
| Operation Pressure (Pa) | -20~30 | |
| Cooling Method | Recycling cooling Water | Industrial chiller |
| Packing | 4*40HQ | 1*40FR+6*40HQ |
Striking Highlights of Small Charcoal Making Machine
High Quality
- Durable 310s stainless material: Constructed by 310s stainless steel material, the biochar reactor of the machine can withstand extremely high temperature. It increases the service life of the machine while ensures safe operation.
- Strict quality control: Small charcoal machine undergoes rigorous quality control measures at every production stage, from material inspection to cutting, welding, grinding, and painting. This equipment adheres to strict quality standards and is open to evaluations by third-party inspection agencies.
Safety Design
- Explosion-proof hole: Equipped with a explosion-proof hole at the tail end of the carbonization furnace, which is to release excessive internal pressure. The design can significantly prevent equipment damage.
- Explosion-proof water seal: Explosion-proof water seal in the combustible gas pipelines blocks any backflow of combustible gases, ensuring safe operation and reducing the risk of explosions during the carbonization process.
Intelligent Control
- PLC system: Small charcoal making machine employs PLC intelligent system that precisely manages and adjusts operations to maintain optimal performance. Furthermore, the system also provides real-time monitoring on the PLC interface, including temperature, air volume, pressure and other key parameters.
- IoT control: Biochar production equipment utilizes IoT technology for intelligent operation, enabling the operator to monitor the carbonization furnace’s status remotely in real time. It significantly enhances the operational efficiency.
Energy-saving Design
- Waste gas recycling: The system recycles combustible gas generated during operation to heat the main furnace, significantly reducing the need for external fuel and lowering operational costs.
- Dual-loop heating design: The furnace adopts an inner and outer two-layer structure, which achieves a thermal efficiency of 70%–90%. At the same time, the design reduces space occupation of small charcoal machine, improving resource utilization.
Core Component of Small Charcoal Making Machine
Carbonization Reactor
Adopts inner and outer double-layer structure. The inner cylinder dries and preheats the raw material, while outer cylinder achieves deep carbonization. This core component determines the quality and efficiency of charcoal production.
Dryer
The dryer reduces the moisture content of raw materials to below 15%, ensuring efficient carbonization. It can ensure higher quality and more consistent end products.
Water-cooled Screw Auto-discharger
This component cools and discharges the hot charcoal, reducing its temperature to 30–50°C. It ensures safe handling while maintaining production efficiency.
Dedusting System
This system removes dust and impurities from the exhaust gases, ensuring cleaner emissions. It reduces environmental pollution while complying with air quality regulatory standards.
Hydroseal
The hydroseal purifies and decompress the pressure of combustible gases. It prevents backflow and ensures safe recycling of gases for energy efficiency.
Exhaust Gas Chamber
The chamber collects excess combustible gas released during carbonization. The gas will be directly burned to ensure safe operation.
Other Accessory-Charcoal Briquette Production Line
In order to complete your charcoal production process, we also offer charcoal briquette making machine. This machine can turn the charcoal into any shape you need, which meets market demand better.
Raw Materials Suitable for Small Charcoal Making Machine
Small charcoal making machine can handle a wide variety of raw materials. Please take a look at some common raw materials:
Agricultural and Forestry Waste
Wood processing waste, forestry waste, rice husk, straw, bamboo, etc.
Nut shells
coconut shells, palm shells, pecan shells, pistachio shells, peanut shells, etc.
Target Customers for Small Charcoal Machine
Small charcoal making machine (BST-06) is a biochar production solution for users who want to enter the field of carbon credit market. It helps users achieve stable and continuous production goals through a tar-free self-cleaning system and automated control. It is especially suitable for the following customers:
Startup Technology or Environmental Companies
These businesses often aim to produce biochar to access the carbon credit market but face limited initial budgets. With minimal industry experience and concerns about potential project risks, they require cost-effective, reliable solutions to build confidence and achieve early success.
Newly Established Companies or Project Divisions
Some startups and internal departments need a complete biomass carbon production solution to showcase to investors or stakeholders. A well-designed, compact small charcoal machine helps them present tangible results, attract additional funding, and prepare for larger-scale operations.
Organizations Focused on Demonstration or Education
Universities, research centers, and environmental groups may also seek small-scale biochar pyrolysis equipment. Their goals often involve demonstrating pyrolysis technology or conducting educational programs with limited financial input.
Contact Us to Launch Your Environmental Project
Small charcoal making machine offers an efficient and cost-effective way to produce high-quality charcoal. It’s a smart investment that not only tackles biomass waste but also delivers solid returns. Join us in driving this eco-friendly initiative forward and shaping a more sustainable future. Follow us on LinkedIn for more updates — and get your free customized project solution today!