Tyre to Oil Plant

In the increasingly serious situation of waste tire disposal, tyre to oil plant brings a solution. On the premise of processing large quantities of tires, pyrolysis technology also protects the environment. In addition, as the main product of the machine, tire pyrolysis oil has huge market potential. As a sustainable energy source for sale, it can alleviate many industries’ dependence on traditional fossil energy. Therefore, the economic value brought by the machine is the reason why many investors choose it.

Tyre to Oil Plant for Sale

What is Tyre to Oil Plant?

Tyre to oil plant, also known as tyre pyrolysis plant, is an environmentally friendly equipment. Generally, this kind of machine aims to convert scrap tyres into useful resources such as pyrolysis oil, carbon black, and steel wire. Additionally, the plant uses a pyrolysis process that involves heating the tyres in a low-oxygen, micro-pressure environment. The rubber in tyres breaks down into smaller hydrocarbon molecules under high-temperature thermal desorption. Finally, the oil and gas mixture in the reactor is processed to form pyrolysis oil. Compared to landfilling and incineration, this machine provides an eco-friendly solution for waste tire disposal.

Beston Tyre to Oil Plant

Applications of Tire to Oil Recycling Products

Tire to oil recycling is a process that involves converting waste tires into useful products like pyrolysis oil, carbon black, steel wire, and combustible gas. The products derived from the tire to oil machine have various applications:

Tyre Pyrolysis Oil

tire pyrolysis oil to steel factory
It can be directly burned as an industrial fuel and is generally sold to glass factories, steel factories, ceramic factories, cement factories, etc.;
tire pyrolysis oil to refinery
After distillation, non-standard diesel is obtained and sold to refineries for further processing to produce commercial diesel;
tire pyrolysis oil to Heavy Fuel Oil (HFO) Power plants
After distillation, non-standard diesel components can be used in heavy oil generator sets to generate electricity.

Carbon Black/Steel Wire/Combustible Gas

End-products Usages
Carbon black 1. Direct sales.
2. Used in the rubber and plastic industries to manufacture reinforcements, fillers, and colorants.
3. Used for deep processing to obtain higher-quality carbon black.
Steel wires 1. Direct sales.
2. Used in steel mills to produce steel products.
Combustible gas Reused in the process of pyrolysis.
Carbon Black
Carbon Black
Steel Wire
Steel Wire
Combustible Gas
Combustible Gas

Parameter of Beston Waste Tyre to Oil Plant for Sale

With years of export experience, Beston Group continues to optimize its product system to meet customer needs. Therefore, we offer our customers a variety of tyre recycling into fuel oil options. Our machines can be divided into four types, including skid-mounted, batch, semi-continuous and continuous. Because they use different designs and technologies, the tyre to oil plant cost is also different. The cost of the machine starts at $45,000. Below are the basic parameters of these machines to help you learn more.

mobile tyre to oil plant
Skid-Mounted Type
batch tyre to oil plant
Batch Type
semi-continuous tyre to oil plant
Semi-Continuous Type
continuous tyre to oil plant
Continuous Tpye

 

ModelBLJ-3BLJ-6BLJ-10BLJ-16BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d8t/d (only for rubber powder)30-35t/d
Working ProcessBatchBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ345RQ345RQ345RQ345RQ345R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2
8000*2260*2500
Condensing area
49.5m2

Note: Machine parameters are for reference only. Therefore, you need to determine the specific configuration plan based on your actual situation. If you have needs in this area, please contact our project consultants.

Oil Rate Report of Beston Tyre Oil Plant

As an important performance indicator of a tire oil plant, the oil rate determines the cost-effectiveness of the investment. A machine with an excellent oil rate will produce more tire pyrolysis oil. Thereby creating more economic value. Beston Group has been committed to developing equipment with higher production efficiency. Therefore, we do experiments based on different types of tire raw materials. Below is the experimental data from Beston’s technical team for your reference.

Raw material Details Oil rate Steel wire Carbon black Gas/water
Waste tire Truck tires 45%-50% 15%-20% 30% 5%-10%
Car tires 40%-45% 10%-15% 40% 5%-10%
Bicycle/motorcycle tires 30%-35% 5%-10% 10% 5%-10%

Tyre to Oil Recycling Process

If you want to understand the tyre to oil recycling process, it is more intuitive to start with the system structure of the equipment.

Feeding System

You can choose to feed manually or use a screw feeder/hydraulic feeder. After sending the raw materials into the furnace, close and lock the furnace door. It is worth mentioning that the feed to the continuous tyre pyrolysis plant is completely uninterrupted.

Pyrolysis System

The burner and the combustible gas generated after the reaction provide the heat source for the main furnace. The reactor maintains normal pressure/slightly positive pressure, and the reaction temperature is between 280°C and 300°C. In a closed oxygen-free state, the pyrolysis reaction begins. This process produces fuel oil, combustible gas, and solid residue products.

Condensation System

The oil channel condenser cools and liquefies the high-temperature pyrolysis oil gas to obtain pyrolysis oil. Subsequently, it is in the storage tank. The manifold purifies and stabilizes the non-condensable gas. After the reaction is stable, the gas heats the main furnace.

Flue gas treatment System

The high-temperature flue gas in the main furnace first enters the induced draft fan. Then, it introduces the flue gas into the flue gas cooler to cool down. Finally, the flue gas enters the spray tower for treatment. In this way, the flue gas can meet emission standards.

Water-Cooled Slag Discharging System

The solid slag in the furnace enters the water-cooled spiral slag tapper through the inner copy plate of the main furnace. After it cools down, the machine transports the carbon black out of the main furnace. Coupled with multiple water-cooled spiral slag discharges, the entire production can achieve high-temperature slag discharge and high-temperature feeding.

Tyre to Oil Recycling Process

Tyre to Oil Recycling Process

Components of Tyre to Oil Plant

Components of Tyre to Oil Plant

3D Demonstration Video of Waste Tyres to Oil

Below is the workflow of the entire tire to oil production line.  If you want to learn more about tire recycling advice, you can visit our YouTube.

Profit Analysis of Tire Oil Plant Project

If you want to know whether investing in Beston waste tyre to oil plant is profitable? Our answer is: Yes! Our reasonable machine costs lay a good foundation for your initial investment. In addition, due to our excellent pyrolysis technology, high-quality tire pyrolysis oil can also earn more profits. Once you reach cooperation with Beston Group on the tyre to oil project, we will provide you with cost-effective configuration solutions based on your production scale and budget. Not only that, our professional project team also estimates the cost of running your project in advance. Below is a profit analysis table of a BLJ-16 tire recycling project for your reference.

Return on Investment of BLJ-16 Tyre Pyrolysis Project in Europe
IntroductionAccording to the market data of Europe, the estimated ROI report, the various expenses are as follows:
Fixed Investment CostItemDetailsUnitUnit Price/USDQuantityAmount/USDRemark
EquipmentBLJ-16Set89000189000
TransportationSeafreightSet64600164600
From Port to SiteSet580015800
Customs Tax0.15Set13350113350
InstallationBeston technician's salaryDay3505017500
Round-trip ariticketsEa382021640
VisaEa7501750
Local welderDay120100120002 welders are needed
Local plumberDay120202400
Local laborDay108505400
Crane forkliftDay160304800
MaterialsInstallation materials readySet520015200Foundation, pipe, etc.
Licenses/Ea200012000Environmental, firefighting, etc.
Workshop500380500190000
Total Amount$452440.00
Operating CostRaw MaterialsWaste tyreTon0120
Water/0.3931.17
Electricity/KWH0.2864172.8
FuelNatural gasLiter0.77240184.8
Labor/People724288
Maintenance/Day85185
Depreciation8 yearsDay175.181175.18
Tax5%0
Total Amount$906.95
End Products PriceTyre oil45%Ton5.44332338.245% of input
Steel Wire15%Ton1.8216388.815% of input
Carbon black3%Ton3.6162583.230% of input
SubsidyTon100121200
Total Amount$4510.2
Daily Income$3603.25
Monthly IncomeWorking dayDay25$90081.17
Yearly IncomeWorking dayDay300$1080974

Beston Global Cases: Export Tire Oil Machine Worldwide

Founded in 2013, Beston products have been exported to more than 100 countries. Meanwhile, they are widely used in the global waste recycling industry. In particular, we provide many customers with sustainable tire recycling solutions.  More than just supplying equipment, Beston Group is committed to the long-term success of our customers. Therefore, we have reached stable cooperative relationships with some customers. In addition, our guaranteed after-sales service system is also the reason why customers choose Beston tyre to oil plants. Here are some successful cases for your reference.

If you also want to make money through tire-to-oil recycling projects, please leave your contact information and needs. Our project consultants will respond to you within 24 hours.

    Please specify your requirement by referring to the following aspects:

    1-What kind of solution will meet your demand? (Key point)

    2-What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

    3-When is the project supposed to be running? (Key info for A-Z project programming)

    4-Budget for machinery purchasing? (Key info for right model)

    5-Points that you really focus on. (Customized service from our project consultant)

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