Industry News

Tire Pyrolysis Carbon Black: From Waste to Worth

Globally, about 4 billion waste tires are buried or stockpiled, with approximately 1.8 billion new tires discarded each year. Through pyrolysis processing, these tires can be converted into valuable by-products—including pyrolysis carbon black (PCB). On average, every 10 kilograms of automotive tires contains roughly 3 kilograms of carbon black, resulting in a massive annual output of this material. So, what are the industrial uses of this abundant carbon black resource?

Key Applications of Pyrolysis Carbon Black

With global carbon black production reaching around 14 million tons annually, refined pyrolysis carbon black is emerging as a sustainable alternative across multiple industries. The following are its main application sectors and their respective market shares.

Tire Manufacturing (70%)

Refined pyrolysis carbon black is primarily used in tire production, especially for medium- to low-performance tires. After post-treatment, it can meet the requirements for grades like N330, N550, and N660.

  • Used in tread, sidewalls, and inner liners
  • Improves abrasion resistance and heat conductivity
  • Suitable for off-road, agricultural, and commercial vehicle tires

Technical Rubber Products (20%)

About 20% of PCB is applied in industrial and automotive rubber products where material strength and resilience are important but not at tire-grade levels. Common uses include:

  • Conveyor belts, rubber hoses, gaskets, and molded components
  • Applications requiring moderate reinforcement and dimensional stability

Plastics, Dyes, and Pigments (10%)

Roughly 10% of refined PCB is used in plastics manufacturing and pigment formulations. Although its dispersion and gloss may not match high-end pigments, it delivers acceptable performance for cost-sensitive applications.

  • Applied in black masterbatches, plastic films, and containers
  • Used in inks, industrial paints, and low-grade coatings

Improving the Usability of Pyrolysis Carbon Black

Carbon black from tyre pyrolysis plant cannot be directly used in most industrial applications due to its coarse structure and impurities, its value can be significantly enhanced through Beston’s combination process of carbon black grinding and granulation. This process can achieve:

  • Increases the surface area of carbon black
  • Promote the PCB quality
  • Expands its usability & commercial value

Conclusion

Pyrolysis carbon black is more than just a by-product—it’s a practical, resource-saving material with growing relevance across multiple sectors. As pyrolysis technology evolves, the demand for this sustainable carbon source is likely to expand. Partner with Beston Group to improve the overall utilization efficiency of end-of-life tire resources.

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