Pulp Molding Tableware Machine
Pulp molding tableware machine enables you to make kinds of paper tableware with biomass or pulp board. It can greatly reduce our reliance on harmful plastic products. It is the ideal machine for the countries that are carrying out plastic bans. As a solution provider, we are good at supplying comprehensive service for you. So, if you are seeking a pulp molding tableware machine to make paper tableware, welcome to contact Beston Group!
Different Shapes of Pulp Tableware to Make
Beston pulp molding tableware machine can make different tableware. These pulp tablewares are disposable. Here are some common types of tableware that are used in daily life:
food bowls/food plates/food trays/food containers/tableware sets/fruit trays/cups lids
Application Scenario of Pulp Tableware
Pulp tableware has gained significant popularity as a sustainable alternative to traditional plastic or disposable tableware. Its eco-friendly and biodegradable properties make it an ideal choice for various settings. Here are the diverse application scenarios where pulp tableware finds its relevance and contributes to a greener future.
Food Service Industry
Takeaway and Delivery Services
Hotels and Event Venues
Educational Institutions and Corporate
Retail Channels
Events and Exhibitions
Online Sales
Raw Materials To Make Tableware
Pulpboard:
Pulpboard is a thicker cardboard made from pulp.
Pulp is chemically or mechanically processed from fibrous material derived from natural cellulose.
Fibrous biomass:
Wood chips
Bamboo
Sugarcane bagasse
NOTE: The standard raw material requirement for the pulp molding tableware machine is pulpboard. If the raw material is fibrous biomass, a front-end pretreatment plan must be provided.
Types Of Pulp Molding Tableware Machine
Pulp molding tableware machines are mainly divided into semi-automatic tableware equipment and fully automatic tableware equipment. Here are the difference between both devices:
Semi-automatic equipment
Layout: Reciprocating forming machine in the middle + Two hot press machines on both sides.
The mechanical structure is simple and easy to operate;
The degree of automation is rather low. The manual transfer of paper molding tableware products is needed.
Automatic tableware equipment
Add a multi-joint manipulator and trimming machine to the equipment;
The forming system adopts a slurry suction design;
The operation process is fully automatic until the trimming process is completed, and the products are collected manually.
| Name | Model | Capacity (23h) | Equipment Size | Weight | Tableware Height | Hot-press Pressure | Worker | Trimming |
| Semi-automatic Tableware Machine | BCB-950 | 0.4-0.6T | 4100*1200*2800 | 11T | 80-100mm | 40T | 1 | |
| Automatic Tableware Machine | BCB-950s | 0.8-1T | 5400*2500*2800 | 16T | 80-100mm | 40T | 0 | 100T |
Layout Design – See Production Site Visually
Before manufacturing, Beston Group would confirm the site layout with you. From pulp making to tableware packaging, we provides standard configuration. Here, you can see the 3D layout design.
Advantages Of Pulp Molding Tableware Machine
High Efficiency & Automation
- Self-developed control program – strictly control the time
- Multi-joint manipulator – Quick to transfer tableware;
- Fully automatic intelligent system
Stability and Durability
- Carbon steel material – high strength, corrosion resistance, high weight bearing
- Welding and annealing processing- greater stability and durability
Easy Operation & Maintenance
- One step hot press and forming;
- Easy to change molds;
- Open type for easy maintenance;
High Quality End Product
- Fiber recycling system to increase finished product rate；
- High-pressure water cleaning system to improve the qualification rate of finished products;
Energy-saving Design
- Energy-saving frequency conversion control system
- New thermal insulation material – Save heat loss and energy consumption
- Pulp water can be used many times;
Automatic Pulping Control System
- Automatic intelligent control of pulping process
- IOT remote control
Superiority Of Mold
-
CAD/CAM
Professional design capability
-
Customized mold
meet your specific demand
-
High precision
make standard size tableware
-
Aluminium Sheet 6061
durability and longer lifetime
Working Process Of Pulp Molding Tableware Machine
The sugarcane bagasse tableware making machine uses specific molds to process the fibrous biomass raw material into the proposed structural shape. Next, the products are finished and processed to make tableware products. It mainly includes dinner plates, dinner bowls, cup lids, lunch boxes, etc.
01
Pulp boards or pretreated biomass fibers enter the pulper and refiner for crushing and grinding to refine;
02
When the ground slurry enters the homogenizer tank, it is uniformly mixed with the waterproof and oil-proof agent. After the pulp is adjusted to a suitable concentration, it is pumped into the forming system;
03
The treated pulp is processed in a forming machine. According to different mold shapes, various tableware products with different needs can be made;
04
After the formed product evaporates excess water through the drying system, it is shaped into a finished product;
05
The water in the forming process of tableware is recovered by the vacuum pump and vacuum tank for secondary use;
06
Trimming the shaped pulp molded products by trimming machine to make the appearance of the finished product more exquisite;
07
After edge trimming, The finished tableware enters the disinfection machine for sterilization to ensure the safety of the product;
08
Use the baler to pack the finished products, which is convenient for delivery and transportation.
Honor and Patent Certificates
High ROI Of Pulp Molding Tableware Machine
| Analysis of BCP-950 Pulp Moding Tableware Production Line （semi-automatic）2t/day |
| based on Chinese price |
| Material | Waste wood | 250kg/hr | 8Hour | |
| Waste Water | 750kg/hr | 8Hour | $0.32/t |
| Electricity | | 100KW/H | 8Hour | $0.14/KWH |
| Labor | | 4 person/shift | 1 shifts/day | $7.5/person/day |
| Daily Input | | | | | |
| Items | Unit | Consumption | Unit price | Total | Remark |
| Water | t | 6 | $0.32 | 1.92 | water is recycled in actual production |
| Electricity | KWH | 800 | $0.14 | 112 | |
| Labor | Person | 4 | $7.50 | 30 | |
| Depreciation | day | 1 | $25.00 | 25 | |
| Other expenses | day | 1 | $20.00 | 20 | |
| | | | 188.92 | |
| Forming line |
| | | | based on Chinese price |
| Material | Waste Papers | 40kg/hr | 23Hour | |
| Waste Water | 400kg/hr | 23Hour | $0.32/t |
| Electricity | | 237KW/H | 23Hour | $0.14/KWH |
| Labor | | 5 person/shift | 3 shifts/day | $7.5/person/day |
|
| Daily Input | | | | | |
| Items | Unit | Consumption | Unit price | Total | Remark |
| Waste papers | t | 2 | - | - | |
| Water | t | 30 | $0.32 | 9.6 | water is recycled in actual production |
| Waterproof and oil proof agent | kg | 80 | $1.62 | 129.6 | |
| Electricity | KWH | 5000 | $0.14 | 700 | |
| Labor | Person | 15 | $7.50 | 112.5 | |
| Depreciation | day | 1 | $25.00 | 25 | |
| Other expenses | day | 1 | $20.00 | 20 | |
| | | | 996.7 | |
| Daily Output | | | | | |
| Items | Unit | Quantity | Unit price | Total | Remark |
| Paper dining trays | piece | 130000 | $0.05 | 6500 | |
| Total | | | | 6500 | |
| Daily Profits | | | | | |
| Output - Input | 5314.38 | | | | |
| Month Profits (30 days) | | 159431.4 | | | |
| Annual (12 Months) | | 1913176.8 | | | |
| Remarks: The cost and Profit analysis is according to the situation of China for reference. Different Clients need to analyze cost and profit according to your local situation. |
Pulp molding tableware machine of Beston Group allows you to make paper tableware in a wide range of shapes and sizes. Paper packaging is becoming more and more popular across the globe. It is a sustainable and eco-friendly solution for the packaging industry. Therefore, join us to make a contribution to a greener and cleaner future.