TYRE RECYCLING PYROLYSIS PLANT

Recycle waste tyres into alternative fuel oil for cement plants/boiler plants/brick plants/ceramic plants/power plants/ships, etc.

tyre pyrolysis to oil
  • certification
    CE/ISO/SGS
    Certificates
  • patent
    15+
    Patents
  • country
    100+
    Countries
  • production
    200+ Sets
    Annual Capacity
  • case
    500+
    Successful Cases

Tyre Recycling Pyrolysis Plant

Now, many investors invest Beston tyre recycling pyrolysis plant. This machine turns waste end-of-life tires into pyrolysis oil in an environmental way. This machine plays an important role in tyre recycling and reuse field to reduce carbon dioxide emissions offset. Many customers would like to choose this machine to do tyre recycling business.

Beston Tyre Recycling Pyrolysis Plant for Sale

Introduction of Beston Tyre Recycling Pyrolysis Plant

Beston tire recycling pyrolysis plant combines a thermal decomposition technology. This technology converts waste tires into useful products. The process takes place in a fully enclosed reactor where oxygen is excluded to prevent combustion. The pyrolysis temperature is generally between 280-350 degrees. The temperature is sufficient to break down the tyre compounds and produce valuable pyrolysis oil, carbon black, and syngas. This advanced approach helps in minimizing the environmental impact caused by waste tires. It also creates economic opportunities for businesses looking to invest in sustainable recycling business.

Beston Tyre Recycling Pyrolysis Machine for Sale

See the Parameters of Beston Tyre Recycling Pyrolysis Plant for Sale

ModelBLJ-3BLJ-6BLJ-10BLJ-16BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d8t/d (only for rubber powder)30-35t/d
Working ProcessBatchBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ345RQ345RQ345RQ345RQ345R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2
8000*2260*2500
Condensing area
49.5m2

Waste Processed by Beston Tire Recycling Pyrolysis Plants

End-of-life Tires (ELT) management has become a global challenge in current times. The end-of-life tire will have a bad effect on the following aspects: air, water, soil, carbon emission, the health of the local wildlife, the health of the local human, exacerbating global warming, the accumulation in landfills, leachate generation, and others. There are many kinds of waste tyre that can be recycled by this tyre pyrolysis machine. There are common materials for recycling:

  • Car tires;
  • Truck tires;
  • OTR tires;
  • Motorcycle tires;
  • Bicycle tires;
  • Others.

Waste Tire Recycling Pyrolysis

Four Tyre Recycling Pyrolysis Solutions from Beston Group

The promotion of tire recycling pyrolysis has become an efficient way. Beston Group is specialized in tyre recycling pyrolysis solutions. And Beston mainly provides the following solutions.

  • Waste tyre to powder/particle solution;
  • Waste tyre to oil distillation solution.

Tyre Recycling Pyrolysis

How to Use End Products from Tyre Recycling Pyrolysis Machines?

Tire-derived fuel (TDF) has a high calorific value and a low sulfur content. It is a desirable fuel for industries looking to reduce their carbon footprint. Tire pyrolysis oil can be used as a fuel source in cement plants/pulp paper mills/electric plants/boilers/brick plants/ceramic plants/other plants.

Carbon black has unique properties such as high electrical conductivity, ultraviolet protection, and high tensile strength. It is a versatile material. Carbon black is a valuable byproduct that can be used in the production of tires, ink, paint, and other industrial applications.

The recycling of steel wire from waste tires reduces the need for virgin steel production, conserving energy and reducing greenhouse gas emissions. The steel wire can be used in the production of new steel products such as rebar, wire mesh, and steel beams.

Synthetic gas (syngas) is a mixture of gases. It is produced by partial combustion after being processed by condensers and manifold. Syngas is used as a fuel source in various industries, for example, electricity generation, heating, tire recycling pyrolysis furnace, etc.

fuel oil
Tyre Recycling Pyrolysis Fuel Oil
Carbon Black
Carbon Black
Steel Wire
Steel Wire
Syn-gas
Syn-gas

Steps of Tyre Recycling Pyrolysis Process

Tyre waste is a major environmental problem. Beston plants work by transforming used tyres into valuable resources through a series of carefully planned processes.

  • Pretreating process (optional): The tyres are shredded into smaller pieces to make them easier to process according to the feeding requirements. The steel wire can be drawn out in advance.
  • Tyre recycling pyrolysis process: The tyres are fed into the reactor. And they are heated to high temperatures in the absence of oxygen. This process breaks down the tyres’ molecular structure and produces valuable by-products such as oil, and carbon black.
  • Discharging process: This machine separates the solid residue from the valuable products, like tire-derived fuel, carbon black. The TDF will be discharged by a water-cooling discharger automatically.
  • De-dusting process: To ensure environmental safety, this process removes any remaining particulate matter from the gases produced during the pyrolysis process. This helps to reduce emissions and keep the surrounding environment clean.
  • Syn-gas recycling process: This process captures and recycles the combustible gases generated during the pyrolysis process. This process involves cooling and condensing the gases. The syn-gas is then used to fuel the pyrolysis process. This makes it a highly efficient and self-sustaining process.

6 Key Points of Beston Tire Recycling Pyrolysis Machines

As the need for environmental sustainability grows, the use of tyre recycling pyrolysis technology has become increasingly popular. Beston Group is a leader in the industry. And Beston offers pyrolysis tyre recycling plants with a range of advanced features.

Mature Tyre Pyrolysis Recycling Technology

Beston tyre recycling pyrolysis technology is mature. This results in machines that run steadily and reliably in their lifetime. Beton machines have been delivered and installed in 90+ countries. And these machines run well and smoothly.

Technology Upgrade

The fully continuous pyrolysis model, BLL-30, is a prime example of Beston’s technological innovation. This model operates non-stop with minimal need for human intervention. This model reduces labor intensity and creates a cleaner working environment.

Processing Line Extension

Beston provides solutions for the entire product life cycle. Machines can be equipped with distillation and deodorization devices according to customers’ demands. Beston line helps to extend the industry chain and increase overall revenue for customers.

High-degree Automation Control

Beston plants have the adoption of PLC (BLL-30 standard configuration) and DCS remote control system with data storage and download functions. These systems have a high-automation level. And these help customers to reduce labor manual and increase safety levels.

Real-time Monitoring

Beston equipment supports the application of the IOT system. With this system, timely online monitoring of overall operations is available via mobile terminals. This system reflects Beston products’ technological advancements.

Value-added Services

Beston provides value-added services such as free layout and installation drawing design for customer sites. And free system software upgrade services are also available. This service helps customers to reduce extra expending.

Beston Pyrolysis Tyre Recycling Plants for Sale

Customers Over the World Choose Beston Tyre Pyrolysis Recycling Projects

Competitive Beston Waste Tyre Recycling Pyrolysis Plant Costs

The cost of a tyre recycling pyrolysis plant can vary greatly depending on various factors such as the type of waste pyrolysis plant, capacity, and customization requirements. Generally, a tyre recycling pyrolysis plant price from Beston Group ranges from $45,000.

  • The skid-mounted type is the most basic and cost-effective option. And its price is over $45,000. This compact type makes it a great option for small-scale operations.
  • The batch type is a step up from the skid-mounted type. And its price ranges from $67,000. This type with higher processing capacity is a popular choice for medium-scale operations.
  • The semi-continuous type has a price range of over $97,800. It is designed for large-scale operations. This type of plant is more automated than the batch type.
  • The continuous type plant is the largest and most advanced option. Its price ranges from $688,900. This type of plant is suitable for investors who wanna invest in high-automation lines.
  • It’s important to note that the prices mentioned above are not fixed and may vary depending on the specific requirements of each customer. Customization requirements may increase the overall cost of the plant, for example, the addition of a pre-treatment system, a condenser, or an automatic feeding system.

Invest in Beston Waste Tyre Recycling Pyrolysis Plant

What is the ROI of Investing Waste Tire Recycling Pyrolysis Plants?

Yes, it is profitable. There is a benefit analysis of BLJ-16 Beston tire recycling pyrolysis plant in the following table. The data in the table comes from the European market. Customers could generate $1,080,974 in the first year. If you would like to get a detailed local report, please contact Beston Group. If you send detailed market information to Beston. Beston Group can make a profit report for your tire to fuel plant for you!

Return on Investment of BLJ-16 Tyre Pyrolysis Project in Europe
IntroductionAccording to the market data of Europe, the estimated ROI report, the various expenses are as follows:
Fixed Investment CostItemDetailsUnitUnit Price/USDQuantityAmount/USDRemark
EquipmentBLJ-16Set89000189000
TransportationSeafreightSet64600164600
From Port to SiteSet580015800
Customs Tax0.15Set13350113350
InstallationBeston technician's salaryDay3505017500
Round-trip ariticketsEa382021640
VisaEa7501750
Local welderDay120100120002 welders are needed
Local plumberDay120202400
Local laborDay108505400
Crane forkliftDay160304800
MaterialsInstallation materials readySet520015200Foundation, pipe, etc.
Licenses/Ea200012000Environmental, firefighting, etc.
Workshop500380500190000
Total Amount$452440.00
Operating CostRaw MaterialsWaste tyreTon0120
Water/0.3931.17
Electricity/KWH0.2864172.8
FuelNatural gasLiter0.77240184.8
Labor/People724288
Maintenance/Day85185
Depreciation8 yearsDay175.181175.18
Tax5%0
Total Amount$906.95
End Products PriceTyre oil45%Ton5.44332338.245% of input
Steel Wire15%Ton1.8216388.815% of input
Carbon black3%Ton3.6162583.230% of input
SubsidyTon100121200
Total Amount$4510.2
Daily Income$3603.25
Monthly IncomeWorking dayDay25$90081.17
Yearly IncomeWorking dayDay300$1080974

Pollution-free Design of Tyre Recycling Pyrolysis Plants

Beston plants have a series of processes to purify smoke, including the following condensing, water washing, desulfurization tower, denitrification tower, de-dusting, and activated carbon absorption. The final smoke meets the European Emission Standards. Moreover, Beston also provides a customized de-dusting system to meet the customers’ local emission requirements. See the design of the de-dusting system.

De-dusting System of Beston Tyre Recycling Pyrolysis Plant

Develop Your Tire Recycling Business with Beston Group

All in all, if you’re looking for a reliable and efficient tire recycling solution, Beston plant is definitely worth considering. Beston is with a commitment to providing environmentally friendly and economical waste recycling solutions. And along with a range of services and equipment to choose from, Beston stands out as a top choice in the market. Additionally, with the customized and one-stop services, you can be sure that Beston Group will meet your all-around needs. So, don’t hesitate, to choose Beston Group for your tire recycling experts. Customers could follow Beston’s YouTube and get timely video information.

    Please specify your requirement by referring to the following aspects:

    1-What kind of solution will meet your demand? (Key point)

    2-What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

    3-When is the project supposed to be running? (Key info for A-Z project programming)

    4-Budget for machinery purchasing? (Key info for right model)

    5-Points that you really focus on. (Customized service from our project consultant)

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