Bridging Sustainability and Efficiency: Eco-Hygiene Waste Recycling

• Project background: The client is a forward-thinking manufacturing enterprise producing eco-friendly diapers and hygiene products, seeking an on-site solution to recycle the substantial plastic waste from their production lines.
• The goal: To offset high electricity costs from continuous factory operations, the client aimed to convert plastic waste into pyrolysis oil. This oil will serve as generator fuel, achieving self-sufficient power and cost reduction.

Solution & Technical Configuration: BLJ-16 Dual-System

After analyzing the material composition and factory capacity, Beston Group customized an advanced configuration to maximize energy conversion and environmental compliance:

Step-by-Step Implementation: From Site Preparation to Completion

I. Site Preparation & Heavy Lifting (09.06 – 09.15)

Upon arriving in Europe, Beston Group technical team organized the inventory and began heavy lifting. They successfully positioned all large components, including the reactor base, rollers, refractory insulation, wet ESP, chimney, and drive assembly.

II. Platform Assembly & Piping Connection (09.16 – 10.29)

• Piping network: Lifted the catalytic tower and steam drum, secured the sloped oil-gas piping, and completed the welding process lines for non-condensable gas, water seal, furnace, and flaring chamber.
• Advanced dedusting: Successfully finalized the installation of the SCR denitrification reactor and heat exchanger.

III. Electrical Installation & Local Standards Adaptation (10.30 – 11.24)

In response to site power alterations, the team assisted an external expert in guiding the distribution room setup. The team fully completed cable tray routing and load-side cable connections, and cut the factory wall to install a dedicated safety observation window.

IV. Technical Handover & Ready for Commissioning (11.25 – 12.04)

• Remote debugging: Re-labeled wires and remotely flashed the PLC program via an IoT module, achieving one-click automated control for all electric valves.
• Training & Handover: Conducted system training. By December 4, mechanical completion and electrical no-load tests were finished, and the project officially entered the awaiting-commissioning stage.

Future Outlook: A Awaiting-Commissioning Milestone

The project is currently awaiting final commissioning. Once completed and officially put into production, this system will deliver significant environmental and economic value for the client:

• 100% waste disposal: All industrial plastic scraps from the factory will be cleanly processed inside the sealed reactor, achieving zero residual waste.
• Waste to fuel returns: The generated pyrolysis oil will replace traditional diesel to power factory generators. This closed-loop model will drastically lower electricity costs and power low-carbon manufacturing.

The post Plastic Pyrolysis Plant Project in Europe: A Circular Waste to Fuel Solution for Eco-Hygiene Company appeared first on Beston Group.

Details of Beston Waste Plastic Pyrolysis Plant to Italy

• Location: Italy;
• Model and capacity: BLJ-16, 12-16t/d;
• Raw material to process: mixed waste plastic (PP, PE, etc.) and tyre;
• Source of raw materials: outsourcing;
• Required final product: fuel oil, for sale;
• Configuration: standard configuration with catalytic tower and manifold;
• Shipping date: February 19, 2023;
• Estimated arrival date: March, 23 to Venice.

Why Did Customer in Italy Decide to Invest in Pyrolysis Plant?

For making money!

The customer in Italy is engaged in gas station business, which has strong correlation with pyrolysis industry. The customer wanted to invest in the project for the disposal of local solid waste. By plastic waste pyrolysis plant, it can not only turn waste plastic into fuel oil, but also can earn money from selling the pyrolysis oil. So he decided to step into the industry.

Why Did Customer in Italy Choose Beston?

We asked the customer this question, and the customer gave us the answer, professional, good service and technology! In the whole communication and cooperation process, we have tries our best to serve the customer and provide the most suitable solution for the customer. Here is the communication process, and the whole process is smooth. All the progresses were driven by video conferencing.

1. Confirm the customer’s basic information, including raw material, industry, strength, etc.;
2. Suggest and confirm the configuration and model according to customer’s requirement;
3. Confirm all the information in the second video conference.

Are you considering installing waste plastic pyrolysis plant in your site? Please contact us as soon as possible to start your business. As a professional pyrolysis plant manufacturer and supplier in China, we will provide you advanced technology, suitable solution, high-quality product and perfect service.

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Information of Beston Pyrolysis Project in Netherlands

• Location: Netherlands;
• Project includes: 4 sets of BLL-16 continuous pyrolysis plants and 1 set of BZJ-10 distillation plant;
• Shipment: see shipping news and the first updating of installation news here;
• Status: being installed as planned, going well;
• Raw materials: waste plastic (customer has pretreatment equipment for recycling waste plastics);
• Required end product: fuel oil used as fuel for ships.

Besides waste plastic, Beston pyrolysis plant can be also used for dealing with waste tires, rubber as well as oil sludge. The generated fuel oil is a kind of precious heating energy, for being used in many industries, such as boiler plants, power plants, ceramic plants, glass plants, etc. Investing in a pyrolysis project can not only be environmental-friendly, but also is profitable. Moreover, it also has social benefits. More and more customers all over the world have paid attention to the project. Welcome to consult!

The post Latest Feedback of Beston Pyrolysis Plants Installed in Netherlands appeared first on Beston Group.

Introduction of Beston BLL-16 Pyrolysis Plants in Netherlands

Location: Netherlands;

Project includes: 4 sets of BLL-16 pyrolysis plants and 1 set of BZJ-10 distillation plant;

Shipment: May 2022, see the shipping news here;

Status of project: being installed as planned.

Why Dutch Customers Start the Project

The customers in Netherlands have decided to start the project due to the two reasons: the one is because they want to recycle waste plastics into useful resources; the other one is that they want to use the pyrolysis oil in ships. Our solution manager has customized the solutions according to the actual situation of the customers. All the customers are satisfied with the solution and believe that the situation can solve their problem perfectly as well as earn money. The whole project is waste plastic to non-standard diesel project (turning waste plastic into fuel oil by pyrolysis plant, and then to diesel by distillation plant).

Besides using the pyrolysis plant for recycling waste plastics, generating pyrolysis oil for ships, the pyrolysis plant can be also used for end-of-life tires derived as fuel, oil sludge treatment or generating fuel oil that can be used as alternative fuel for industrial plants, including cement plant, boiler plant, glass plant, ceramic factory, etc. If you have the requirement on the project, please contact us right now!

The post Beston Pyrolysis Plants Are Being Installed in Netherlands appeared first on Beston Group.

Dutch Customers’ Requirement & Beston’s Solution

PART1. Dutch Customers’ Requirement

• Raw material to recycle: waste plastics from household waste;
• Required finished product and applications: fuel oil; part of the oil will be used for shipping, and another part will be distilled and mixed with standard oil;
• Product requirements: the materials of the main pyrolysis reactor and oil condensing pipes are required to be stainless steel; the control part is required to be all Siemens PLC electronic control; and each two sets of BLL-16 pyrolysis plants share one set of dust removal system.

PART2. Beston’s Solution

4 sets of BLL-16 pyrolysis plants and 1 set of BZJ-10 oil distillation plant.

Why Do Dutch Customers Ultimately Choose Beston Group?

1. Professional senior project consultants

Taking the terminal products as an example: due to customers’ new entry into this field, their expectations are too high. After in-depth communication with customers for many times, the senior project consultants have made customers more practical to understand the current industry, product status and the application of terminal products in reality.

We never pander to customers or exaggerate our products. We only stand in the perspective of helping customers succeed, and provide customers with the most practical and professional solutions.

2. Complete and competitive solutions

Taking the configuration as an example: under the premise of ensuring the safety of operation, our solution managers have tried their best to meet the needs of customers. For example, in terms of dust removal, customers have high requirements for the content of oxygen, nitrogen oxides and carbon monoxide in the exhaust gas. We have continuously updated the technical processes with the professors in the university, and obtained the final waste plastic recycling solution that are close to customers’ requirements through theoretical derivation and market feedback. Therefore, the customer’s recognition on Beston Group has been also improved, and the order has also been promoted.

At the same time, we finally confirmed the final version of the plan and obtained the customer’s approval based on the emission requirements of the customer’s country and the current demands of the customer.

3. Perfect after-sales service

Our after-sales team actively assists the technical department to provide customers with drawings. Combined with the customer’s on-site construction requirements, we have changed 7 versions of the layout before the final version is finalized. Our service has also won the recognition of customers.

Our factory actively stocked up, completed the production tasks on time, assisted the third-party inspectors to complete inspections, and saved transportation costs with the optimal loading plan for customers.

Shipment of Beston Pyrolysis Plants And Distillation Plant to Netherlands

The production cycle of the products (4 sets of plastic pyrolysis plants and 1 set of oil distillation plant) is 80 working days. All the goods are sent from Qingdao Port and will be installed by online guidance.

Video of shipping Beston pyrolysis plants and distillation plant to Netherlands

If you want to install the same project in your city or you want to use the pyrolysis oil as fuel for heating in cement plants, power plants, steel plants, boiler plants, ceramic plants, glass plants, etc., please leave your message, and our project consultants will get in touch with you as soon as possible.

The post Beston Waste Plastic Recycling Solution is Recognized by Dutch Customers appeared first on Beston Group.

Project Details of BLJ-6 Plastic Pyrolysis Plants in Hungary

• Location: Hungary;
• Brand: Beston;
• Year of installation: 2017;
• Model: BLJ-6;
• Daily capacity: 6t;
• Working method: batch;
• Acceptable raw materials: except for PVC and PET, almost all the other kinds of plastics can be recycled by the plastic pyrolysis plants, including PP, PE, PS, ABS, etc.;
• Find products to get: fuel oil and carbon black;
• Main parts of the pyrolysis system: pyrolysis reactors, condenser, dust removal system, cooling system, etc.

Feedback From Hungarian Customer

Our customer in Hungary was quite satisfied with Beston pyrolysis plant. He said: “Beston is a trustworthy company, just like my friend. I put forward my needs, and they will meet me one by one. The whole cooperation process was simple and their after-sales service also left a very good impression on me. Thanks very much!”

We are very thankful to our customers for choosing Beston, and give us an opportunity to serve them. We will try our best to satisfy our customers, from the beginning to the end: timely reply, customize plan, perfect service, production and delivery on schedule, responsible installation, regular return visits, etc.

Here is the case of Beston waste plastic pyrolysis oil plants installed in Hungary. We are installing more and more Beston pyrolysis equipment all over the world, to Let “Beston” brand go to the world. We are committed to making all projects as benchmark projects, to live our slogan “Recycling for better life”.

The post 2 Sets of BLJ-6 Waste Plastic Pyrolysis Plants Installed in Hungary appeared first on Beston Group.

Details of Beston Pyrolysis Plant to Ukraine

• Raw material: waste plastic;
• Model: BLJ-16;
• Capacity: 15-20t/d;
• Shipped to: Ukraine;
• Working method: semi-continuous;
• Date: 2021.9.

Shipping List of BLJ-16 Waste Plastic Pyrolysis Plant Shipped to Ukraine – Second Batch

• Three-in-one condenser;
• Cooling tower;
• Electric control cabinet and accessories;
• Flue condenser;
• Induced draft fan;
• Residue tank;
• Air bag;
• Atomization tower, atomization water tank;
• Gas spray gun;
• Flange;
• Metal pad;
• Pressure gauge;
• Thermometer;
• Other accessories.

All the components of the plastic pyrolysis oil plant to Ukraine have been checked, packed and loaded on the truck carefully. The plastic will be transported to the port and then arrived in Ukraine as planned.

Plastic to Oil Pyrolysis Machine to Ukraine

The plastic pyrolysis plant, also called waste plastic to oil machine. It is used for recycling various waste plastic materials, such as PP, PE, ABS, etc. into fuel oil and carton black. Both of the end products are useful and precious resources on the earth. They can be sold directly at a good price or applied in a wide range of areas. The plastic to oil recycling business can not only turn waste into energy, but also creates treasure for clients. What’s more, it is also can be used for waste tires recycling, oil sludge treatment and so on. Please contact us for more about the pyrolysis plant.

The post BLJ-16 Waste Plastic Pyrolysis Plant Shipped to Ukraine – Second Batch appeared first on Beston Group.

Shipping List of Beston BLJ-16 Plastic Pyrolysis Plant to Ukraine

Beston after-sales stuff have packed each component of the plant carefully, and loaded the cargo to the truck. The waste plastic pyrolysis plant will be transferred to the port in the next two days, then delivered to Ukraine by ship and will arrived in Ukraine in time. The following is the shipping list of the pyrolysis oil machine to Ukraine:

• Pyrolysis reactor, base, casing;
• Condenser;
• Reducer;
• Slag screw;
• Air compressor;
• Refractory materials;
• Accessories such as connectors, tees, blowers, gauge valves, metal pads, fire shields, gas spray guns, thermometers, pressure gauges, bolts, etc.

The semi-continuous waste pyrolysis plant can be used for recycling various plastic waste materials into fuel oil and carbon black, which will solve the “while pollution” problem and also create profit at the same time. The fuel oil from plastic waste can be converted into diesel by Beston waste oil distillation plant. Either the fuel oil or the diesel fuel from the plastic waste can be sold directly, used as fuel, or applied in many industries.

The plastic to diesel machine has become more and more popular in the international market. If you want to start the plastic recycling business, please contact us by filling in the following table.

The post BLJ-16 Plastic Pyrolysis Plant Shipped to Ukraine appeared first on Beston Group.

Along with the pyrolysis plant, the customer also ordered a set of BZJ-10 oil distillation machine.

If you want to learn more details, you can click here to get more info.

The post BLJ-16 Pyrolysis Plant and BZJ-10 Distillation Machine Shipped to Romania appeared first on Beston Group.

As one of the key markets of Beston, Romania customers have cooperated with Beston several times before. Our high-efficiency BLL-30 continuous pyrolysis plant for sale has helped many recycling companies in Romania to recycle the municipal solid wastes. Besides, Beston has a branch office in Romania, which plays an important role in current and future cooperation in waste recycling plant trade between China and Romania. At the same time, the connection between China and European countries becomes much closer thanks to the recognition from Romanian customers. We hope this plant will arrive in Romania safely and we are ready to provide assistance once the customers need helps in preliminary construction, assembling and installation, and commissioning.

Except for waste plastic and tyre pyrolysis plants for sale, Beston Group also supplies other machines to recycle biomass waste and municipal solid waste. Should you need any further information about those plants, you can feel free to visit our website or leave your message to us now.

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