Biodegradable Plate Making Machine

Biodegradable plate making machine provides a 100% eco-friendly solution for food packaging. Utilizing degradable pulp or fiber materials, it produces various environmentally friendly molded pulp products, including food plates, bowls, cup lids, etc. This meets the increasing demand for sustainable packing in the food service and catering industries. Read on to learn more.

Biodegradable Plate Making Machine

What Is Biodegradable Plate Making Machine Designed for?

In the context of the “plastic restriction orders” and “plastic ban orders” issued by many governments worldwide, pulp molded products have become the main substitute due to their biodegradable characteristics. This machine can help solve such issues:

  • Environmental protection issue: Traditional disposable plastic or foam tableware packaging takes many years to decompose, causing long-term land and water pollution. Biodegradable food plates decompose much faster and have less impact on the environment. This also reduces plastic pollution and pressure on landfills.
  • Packaging demand issue: Pulp molded products are widely used in the packaging industry. They can replace some plastic packaging and provide similar protective and food storage functions.
  • Resource conservation issue: Producing disposable plastic food plates consumes non-renewable petroleum resources. Renewable resources such as waste paper to manufacture pulp molded products improve resource utilization. This helps conserve non-renewable resources and promotes the use of renewable materials.
  • Health and safety issue: Plastic plates can release harmful chemicals when they come into contact with hot food. Biodegradable food plates made from natural materials are generally free from such chemicals, making them safer for consumers.

Why Biodegradable Plates Machine Is 100% Green Packing Solution?

Degradable Material and Tableware Products

The biodegradable disposable plate making machine uses pulp or fiber materials like pulpboard, sugarcane bagasse, and bamboo to manufacture tableware products. These materials require minimal chemical additives and can naturally decompose, making them environmentally friendly.

Degradable Pulp and Fiber Material

Pollution-free Production Process

The pulp manufacturing process requires substantial water usage. During the production process, we have implemented zero wastewater discharge to ensure that all water resources are recycled internally and not discharged externally.

Zero Wastewater Production

What Eco-Friendly Pulp Molding Packing Product Can You Get?

The below are products made by our biodegradable paper plate making machine. By changing molds, this eco-friendly pulp molding tableware machine can make different products.

Food Plate
4 Food Plate
Paper Food Tray
Food Tray
Food Bowls
Food Bowl
Paper-Cup-Lids
Cup Lids
Biodegradable Fruit Tray
Fruit Tray
Paper Food Container
Food Container

How about ROI of Biodegradable Plate Making Project?

BCP-950
Semi-automatic Biodegradable Plates Machine
130000
Pieces Daily Output
159431.4
Month Profits
1913176.8
Annual Profits
Analysis of BCP-950 Pulp Moding Tableware Production Line semi-automatic2t/day
based on Chinese price
MaterialWaste wood250kg/hr8Hour
Waste Water750kg/hr8Hour$0.32/t
Electricity100KW/H8Hour$0.14/KWH
Labor4 person/shift1 shifts/day$7.5/person/day
Daily Input
ItemsUnitConsumptionUnit priceTotalRemark
Watert6$0.32 1.92water is recycled in actual production
ElectricityKWH800$0.14 112
LaborPerson4$7.50 30
Depreciationday1$25.0025
Other expensesday1$20.0020
188.92
Forming line
based on Chinese price
MaterialWaste Papers40kg/hr23Hour
Waste Water400kg/hr23Hour$0.32/t
Electricity237KW/H23Hour$0.14/KWH
Labor5 person/shift3 shifts/day$7.5/person/day
Daily Input
ItemsUnitConsumptionUnit priceTotalRemark
Waste paperst2--
Watert30$0.32 9.6water is recycled in actual production
Waterproof and oil proof agentkg80$1.62 129.6
ElectricityKWH5000$0.14 700
LaborPerson15$7.50 112.5
Depreciationday1$25.0025
Other expensesday1$20.0020
996.7
Daily Output
ItemsUnitQuantityUnit priceTotalRemark
Paper dining trayspiece130000$0.05 6500
Total6500
Daily Profits
Output - Input5314.38
Month Profits (30 days)159431.4
Annual (12 Months)1913176.8
Remarks: The cost and Profit analysis is according to the situation of China for reference. Different Clients need to analyze cost and profit according to your local situation.

Equipment Options for Starting Your Business

The biodegradable plate making machine is mainly divided into semi-automatic and fully automatic types. The main difference lies in whether manual transmission of pulp molded products is required during the production process.

Semi-automatic Type

Semi-automatic equipment has a lower degree of automation, requiring manual transmission of pulp tableware products multiple times during production.

Semi-automatic Biodegradable Plate Making Machine

Fully-automatic Type

Fully automatic equipment is equipped with multi-joint mechanical arms and trimming machines, making the operation process completely automated. Only manual collection of the final products is needed at the end stage.

Automatic Biodegradable Plate Making Machine

NameModelCapacity (23h)Equipment SizeWeightTableware HeightHot-press PressureWorkerTrimming
Semi-automatic Tableware MachineBCB-9500.4-0.6T4100*1200*280011T80-100mm40T1
Automatic Tableware MachineBCB-950s0.8-1T5400*2500*280016T80-100mm40T0100T

How Are Biodegradable Plates Made?

01 Pulping

Raw materials such as waste paper or plant fiber are converted into pulp suitable for molding through pretreatment processes such as crushing and pulping. During this process, the fiber structure of the raw material is effectively destroyed, allowing the fibers to be evenly distributed in the mold in subsequent steps.

02 Molding

The pulp is injected into a customized mold. These molds with a specific shape and size can precisely control pulp distribution and shaping. In the mold, the pulp is subjected to a certain amount of pressure, causing the fibers to be intertwined and tightly combined to form a wet blank with a certain strength and shape.

03 Drying

After the wet blank is formed, it needs to be dried. Through drying methods such as hot air and electric heating, the water in the wet blank is quickly evaporated, the fibers are more tightly bonded, and the wet blank gradually solidifies into a semi-finished product with a certain hardness and stability.

04 Post-processing

The semi-finished products after drying need to be sorted and processed. This includes processes such as removing excess corners, polishing the surface, and applying a waterproof layer to improve the appearance quality and practicality of the packaging container. Finally, biodegradable products are completed.

How Beston Biodegradable Plate Machine Bring Better Business Experience?

Offer High-Quality Molds

  • Our molds are designed using Computer-Aided Design and Manufacturing technologies, achieving high precision and customizable sizes and shapes.
  • The molds are made from 6061 aluminum plate material, offering better durability and a longer lifespan.

Quality Assurance

  • The equipment is all welded with national standard steel, and the steel specifications are strictly controlled.
  • All machining parts are made of CNC material.
  • ISO 9001 certificate.

Automation – Lower Labor Cost

  • Multi-joint manipulator – Quick to transfer tableware;
  • Automatic pulping control system;
  • more unattended intelligent production equipment can be equipped according to customers’ various production line needs.

Modularization – Short Installation Time

Each set of equipment comes with an individually integrated piping system, pre-installed and pre-adjusted at the factory, allowing for immediate use upon connection on site. This improves installation efficiency by over 60% compared to traditional equipment, shortening the project’s return on investment period.

How to Get Biodegradable Plate Making Machine Price?

To get a price quotation, you can follow these steps:

1. Research Online

  • Visit Beston Group‘s official website for basic information about biodegradable plate machines’ specifications, capabilities, and configurations.. Determine the configuration you need.

2. Request Quotes

  • Use the contact forms or message boxes available on the website to leave a message requesting a quote.
  • Or send an email or make a call to our sales department.

3. Specify Requirements

When requesting biodegradable plate making machine cost, provide detailed information about your requirements:

  • Capacity: How many plates per hour or day do you need.
  • Plate Size and Thickness: Specific sizes and thicknesses you intend to produce.
  • Material: Types of biodegradable materials you plan to use.
  • Features: Any additional features or automation you require.

Biodegradable Plate Making Machine Price

Satisfactory Service – Maximize Your Convenience

Our comprehensive service covers project consultation, tailored solutions, equipment procurement, eco friendly plate making machine installation, and ongoing operations. All for your convenience and project success!

Beston Service Flow Guides

Welcome to Cooperate with Us

As the demand for sustainable and biodegradable packaging continues to rise globally, biodegradable plate making machine by Beston Group offers an environmentally responsible alternative for the packaging industry. Join us in our mission to promote a cleaner and greener future. Let’s work together to make a positive impact on the planet. More pulp molding machine like egg tray machine are also available to purchase.

Know More – FAQ

Are Additives Necessary?

According to customer requirements, waterproof and oil-proof agents can be added during biodegradable plates machine’s production process. The proportion should be 3% for the waterproof agent and 1% for the oil-proof agent.

Is It Necessary to Equip Disinfection Machine?

Normally, food-grade products are processed in a sealed, dust-free environment, and molds reach a temperature of 200°C, which generally does not favor bacterial growth. However, if the customer requires, a UV sterilization line can be added before packaging.

What Are The Precautions of Mold Disassembly?

Due to the weight of the molds, caution is required during dismantling. Firstly, ensure personal safety, and secondly, avoid damaging the surface of the mold. When placing the mold, use some products to protect its surface.

How to Clean Molds?

  1. dismantle the mold.
  2. Use a high-pressure water jet to wash the surface.
  3. Use a 2.0mm diameter drill bit, and insert it into each air hole with a hand drill for cleaning.
  4. clean again with high-pressure water and compressed air.

Can Trial Production of Pulp Molded Products be Possible After Purchasing?

Based on customer requirements, we can produce samples after customers purchase biodegradable plate making machine. Once the customer confirms the final product, we proceed with the production of equipment and molds.

What Do Customers Need to Prepare for Installation?

Customers only need to assemble the mixing tank, prepare the water supply pipeline, and carry out ground leveling and hardening work at the project site.

    Please specify your requirement by referring to the following aspects:

    1-What kind of solution will meet your demand? (Key point)

    2-What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

    3-When is the project supposed to be running? (Key info for A-Z project programming)

    4-Budget for machinery purchasing? (Key info for right model)

    5-Points that you really focus on. (Customized service from our project consultant)

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