batch opearting pyrolysis plant

Waste Tyre Recycling Plant

Beston waste tyre recycling plant can convert the waste tyres into fine rubber powder. The main parts of the plant are wire drawing machine, jaw cutter coarse crusher, belt conveyor, screw conveyor, fine crusher, coarse crusher, fiber separating machine, vibration and magnetic separator machine. The waste tyres to rubber powder process is completed by the joint work of all the parts.

waste tyre recycling plant
waste tyre recycling plant

How to Convert Waste Tyres into Rubber Powder?

First, the drawing machine pulls the steel wire out of the waste tyres, and the jaw cutter can break the large waste tyre into small size, which is easy to reprocess. The coarse crusher will process the waste tyres into 50 mm rubber block, which will be conveyed to the fine cusher by the belt conveyor. After the fine crusher, the 50 mm rubber block will become to 6 mm rubber block, which will be conveyed to the screening machine by the screw conveyor. Then you will get the fine rubber powder.

The fine rubber powder can replace part of raw rubber, and it  can be applied to many other areas.

Applications of Fine Rubber Powder from Waste Tyre Recycling Plant

1. The construction of the athletic ground is the most common way to use the rubber powders. The rubber powder can be used in building the runway, the school playground, swimming pool kinder garden path around, bowling alley, sidewalks, kindergarten sports venues, entertainment field, tennis court and basketball court.

2. The rubber powder can be used in making auto parts, such as brake linings, seals, bumpers, shock absorbers, floor mats and so on. Since the car industry is booming, using the rubber powder to make auto parts can be beneficial.

3. Making rubber pavement is also the application of the rubber powder. Mixing the rubber powder with asphalt, and then use asphalt to bulid roads. It can effectively improve the deformation capacity of the road surface,  the bonding state between ice, snow and the road surface, thus effectively restrain the road from freezing.

rubber powder
rubber powder

The huge amount of waste tyres causes a lot of troubles, such as fire, disease and germs. However, Beston waste tyre recycling plant can recycle waste tyres to energy and avoid those problems. So using the right plant and method is necessary.

Apart from making rubber powder from waste tyres, getting fuel oil from waste tyres is also effective. Beston waste tyre pyrolysis plant adopts the latest pyrolysis technology, and it can convert the waste tyre into fuel oil, carbon black, and combustible gas after the waste tyre pyrolysis process.

waste tyre pyrolysis oil plant
waste tyre pyrolysis oil plant

The Details about the Tyre Pyrolysis Plant Working Process

1. Put the small tyre pieces into reactor by full-automatic feeding machine(taking the continuous waste tyre pyrolysis machine for example). Then make sure the door of feeding machine is closed.

2. Heat the pyrolysis reactor by burning the fuel material. The oil gas will be released when the temperature reached 200℃, and 280-350℃ is the top output rate interval in the tyre pyrolysis process. The heavy oil gas separated by manifold is supposed to be liquefied and drop down into the heavy oil tank. The lighter gas will rise up to the oil condenser, then be liquefied in to oil and stored in the oil tank. The incondensable combustible gas through desulphurization and dedust by hydroseal will be led to heat the pyrolysis reactor.

3. Carbon black will be discharged automatically. And the gas finally out to the air is processed by the extra gas recycling system, so there is no air pollution caused by the waste tyre pyrolysis plant.

continuous waste tyre pyrolysis process
continuous waste tyre pyrolysis process

The end products can bring you a lot of benefits thanks to the wide application of them.

Usages of End Products of Waste Tyre Pyrolysis Plant

a. Fuel oil. It can be added into heavy oil generator to produce electricity or transformed into diesel or gasoline by oil distillation equipment. Selling the fuel oil to the market is also feasible. As the energy crisis become more and more serious, this method can ease the crisis to some degree.

b. Carbon Black:It can be reprocessed into color master batch, coal or refractory briquette, all of which are useful in industry. The carbon black processing plant is available if you have the will to reprocess the carbon black.

c. Combustible Gas: It can heat the reactor after being recycled. Using the combustible gas can reduce the energy cost.

d. Steal Wire: It can be deep processed into steal billet by hydraulic press-packing.

Beston waste tyre pyrolysis machine can not only achieve the waste tyre pyrolysis, the waste plastic pyrolysis, waste oil sludge treatment and medical waste pyrolysis are also applicative.

Data BLJ-6 BLJ-10 BLL-16 BLL-30,BLL-40,BLL-50
Daily capacity 6 MT 10 MT 20 MT 30MT,40MT,50MT
Raw material Waste tires,rubber,plastic,oil sludge,medical waste
Working method Batch Semi-Continuous Fully continuous
Operating pressure Constant pressure
Reactor rotate speed 0.4 turn/minute Not rotary type
Total power 24 kw/h 30 kw/h 54 kw/h 53.6,62,84(kw/h)
Reactor size(m) 2.2*5.1 2.8*L6.2 D2.8 *L7.1 L12.5*W2.2*H2.5
Space (L*W*H) 20*10*10 m 25*15*10 m 25*15*10 m 20*15*10m,33*15*10m

Practical and beneficial are two advantages of Beston waste tyre recycling plant. Beston(Henan) Machinery Co., Ltd can provide you the best quality products. Moreover, we are also professional in waste plastic treatment, oil sludge treatment. Send us inquiry to know more about the waste recycling plant.

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