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Used Tyre/Rubber Pyrolysis For Fuel Industry

Beston waste tyre pyrolysis plant is designed to turn the waste tyres into fuel oil, carbon black, steel wire and combustible gas through the waste tyre pyrolysis process. We can afford you BLJ-6, BLJ-10 batch operating plant, BLL-16 semi-continuous machine and BLL-30, BLL-40, BLL-50 continuous tyre pyrolysis equipment. The working process is different between the continuous equipment and batch pyrolysis plant. Here we list the the continuous tyre pyrolysis process, and you may understand how can the waste tyre be converted into fuel oil.

waste tyre pyrolysis plant
waste tyre pyrolysis plant

The Working Process of Continuous Waste Tyre Pyrolysis Plant

1. You should remove the steel wire of the waste tyres firstly, and then using the tyre crusher to process the waste tyres into small pieces, whose size should be under 50 mm.

1. Put small waste tyre pieces into pyrolysis reactor by fully-automatic feeding machine. The reactor is supposed to be left 1/3 space for rotating more smoothly. Then close the feeding door.

2. Heat the pyrolysis reactor by burning the fuel material (coal, wood, natural gas, LPG or other). The oil gas will appear when the temperature reached 150℃. The 280-350℃ is the top output rate interval during the waste tyre pyrolysis process.

3. Heavy oil gas separated by manifold is supposed to be liquefied and drop down into the heavy oil tank. The lighter gas will rise up to the oil condensers, then be liquefied into oil and stored in the oil tank. The incondensable gas will go through de-sulphurization and de-dust process by hydroseal, and then the incondensable gas can be recycled to heat the pyrolysis reactor.

4. After all the above work has been done, cool down the reactor. Carbon black will be discharged automatically. There possibly will be a little exhaust gas left. Through the purification system, the exhaust gas can be piped out without harming the environment. Or you can use the water tank to dispose the flue gas.

waste tyre pyrolysis process flowing chart
waste tyre pyrolysis process flowing chart

After the pyrolysis process, you can get the tyre pyrolysis oil, carbon black, steel wire and combustible gas. The followings are the usages of those end products.

What You Can Do with Tyre Pyrolysis Products

1. Fuel oil: You can use to fuel oil as fuel directly. If you want to increase the value of the tire pyrolysis oil, the tyre oil distillation plant is suitable for you.

2. Carbon black: The carbon black can be sold directly in the market. Or you can process the pyrolysis carbon black with the carbon black processing plant. The pyrolysis carbon black is about 50-60 mesh, and the carbon black processing plant can process the it into 325 mesh or more. Then the processed carbon black can be used in plastic and rubber industry as fortifier, filler, and colorant.

3. Steel wires: You can sell the steel wires, and you can also use the steel wire to make steel bloom by hydraulic press-packing.

4. Combustible gas: The combustible gas produced during the waste tyre pyrolysis process is mainly recycled to heat the pyrolysis reactor.  Thus you can spend less on energy cost.

the end products of waste tyre pyrolysis plant
the end products of waste tyre pyrolysis plant

Besto waste tyre pyrolysis plants aims to make fuel out of waste for the fuel industry through the pyrolysis of tyres and rubber. In addition, it is also suitable for plastic pyrolysis, medical waste pyrolysis and waste oil sludge treatment. And for the medical waste pyrolysis plant, you can only choose the semi-continuous and fully continuous pyrolysis plant.

Data BLJ-6 BLJ-10 BLL-16 BLL-30,BLL-40,BLL-50
Daily capacity 6 MT 10 MT 20 MT 30MT,40MT,50MT
Raw material Waste tires,rubber,plastic,oil sludge,medical waste
Working method Batch Semi-Continuous Fully continuous
Operating pressure Constant pressure
Reactor rotate speed 0.4 turn/minute Not rotary type
Total power 24 kw/h 30 kw/h 54 kw/h 53.6,62,84(kw/h)
Reactor size(m) 2.2*5.1 2.8*L6.2 D2.8 *L7.1 L12.5*W2.2*H2.5
Space (L*W*H) 20*10*10 m 25*15*10 m 25*15*10 m 20*15*10m,33*15*10m

There are a lot of tire pyrolysis machines for sale in the market. However, our products enjoy a high prestige in the world because of the special design and advanced technology.

Beston waste tyre pyrolysis plant in Jordan
Beston waste tyre pyrolysis plant in Jordan

The Technological Superiority of Beston Waste Tyre Pyrolysis Plant for Sale

1. The latest heating system combines the advantages of the direct heating and indirect heating, so the service life of the pyrolysis reactor is longer.

2. The professional thermometer and pressure gauge can inspect temperature and pressure at any time, which can make sure that the plant is working under normal temperature and pressure, so the plant will not cause any harm.

3. The perfect sealing system can make sure that the whole working condition in oxygen-free.

4. The purification system, such as the hydroseal, dedusting system and so on.

So far, as a professional and trustful waste tyre pyrolysis plant manufacturer , our pyrolysis machines have been sold to many countries, such as Brazil, Jordan, Indonesia, Turkey. What’s more important, our customers speak highly of our products.

This video is our BLJ-10 tire pyrolysis plant working in Indonesia. You can find more details through this video.

From the above mentioned, we can know that the waste tyre pyrolysis machine is profitable. If you want to make an investment in the plant, or you are curious about the waste tyre pyrolysis plant cost, you can send us inquiry basing on the following chart.

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