How do you deal with the plastic product after using? Just burn it or throw it away? Do you ever think that we can get diesel from plastic waste? Our waste plastic to diesel plant can do so. The whole plastic to diesel process consists of pyrolysis process and distillation process, and it means that we need both pyrolysis plant and distillation plant. The plastic pyrolysis plant aims to convert the plastic waste into fuel oil, carbon black and combustible gas, and then you can use the plastic to diesel distillation plant to refine the plastic pyrolysis oil into diesel.
Waste Plastic to Diesel Process
Firstly, you need get the plastic oil after the plastic pyrolysis process. There are two stages in plastic pyrolysis process. The plastic to oil conversion needs high temperature. From 100℃ to 250 ℃ is the preliminary stage. The light oil gas shall be released at 100 ℃ and fluid oil shall be released at 120℃ . From 280℃ to 350℃is the top output rate interval. Oil gas will be collected into manifold, heavy particles and oil will be gathered and liquefied in center of manifold and drop down into the heavy oil tank. The lighter gas will rise up to the multi-functional oil condensers, then be liquefied into oil and stored in the oil tank.
Then the plastic oil refining process starts.
First, the plastic oil will be transported to the reactor by the oil pump,.
second, Burn the fuel material (coal, or wood, or natural gas, oil ) in the combustion system. The reactor will be slowly heated, when the temperature rises up to relevant degree, the oil will start to boil and evaporate.
third, the oil vapors will then go to the distillation tower. Here, a series of reactions under the action of catalyst and distillation technology will happen. The oil gas will be purified and its quality will be greatly improved.
Last, the purified oil vapors will go to the condensers and be condensed to liquid oil. Some of the vapors with shorter hydrocarbon lengths will remain as gas. The gas that can not be liquefied will be processed by the hydroseal system and then be recycled to heat the reactor as fuel.
Our plastic into diesel machine is equipped with safety valves, auto alarming system, and anti-explosion valve, which will guarantee 100% safety. Totally sealed distillation reactor and distillation tower can also guarantee the whole recycling process is very safe.
2)High Oil Recovery Rate
The latest tubular condensers, larger cooling area and better cooling effect can increase the oil yield rate. And the oil recovery rate can be as high as 80% to 90%.
Flue tube condenser can cool down the exhaust gas from the burner, which can protect draft fan as well as improve de-dusting effects. In addition, our plant adopts three-layer de-dusting system to clean the exhaust gas. At last, the released gas is pollution-free and can be discharged directly.
The white pollution has been a concern of the whole world, by now, there is few practical method to solve this. Our plastic to diesel plant can solve the plastic waste problem and make profits from the plastic waste. In addition, the plastic diesel oil can be widely used in low speed engines and generators such as digging machine, road roller, loading machine and so on. So making an investment in our plant can benefit you a lot.
You can send us email to get the free inquiry, and we will tell you all the information you need about our waste plastic to diesel machine for sale.