batch opearting pyrolysis plant

Batch Operating Pyrolysis Plant for Waste Tire, Plastic,Rubber

Beston batch operating pyrolysis plant aims to handle the small scale of waste. In addition, the batch operating pyrolysis plant is equipped with advanced safety devices , which includes alarm for over temperature and pressure, auto pressure releasing system, and fire fighting devices. As for the dedusting system, it includes water spray,ceramic ring filter, and washing chamber, which can guarantee the plant can work in a safe environment, so the whole working process does no harm to the environment.

batch operating pyrolysis plant
batch operating pyrolysis plant

Working Process of Batch Pyrolysis Machine

1. The batch operating pyrolysis plant needs labor to operate, so the raw material is put into the pyrolysis reactor by the labor.

2. When the temperature of the pyrolysis reactor reaches 200 degrees, the oil gas appears, and the 280 degrees to 350 degrees is the biggest oil yield rate interval. The manifold separates the heavy oil gas and light oil gas. The light oil gas rises up to the condenser and then be liquefied to be oil. As for the heavy oil gas, it can be also liquefied and be collected into the heavy oil tank. It is certain that the combustible gas will be produced in the pyrolysis process, and the combustible gas can be processed by the hydroseal, which can remove the sulfur in the gas, and purify the combustible gas.

3. Then the combustible gas will be recycled to heat the pyrolysis reactor. The carbon black will be discharged after the cooling system, so the temperature of the discharged carbon black is around 50 degrees to 70 degrees.

You can get fuel oil, carbon black, combustible gas after the pyrolysis process, and the steel wire is also the end product of tire pyrolysis. You can apply those end products in the following areas:

What You Can Do With the End Products?

1. Fuel Oil: It can be directly used as fuel, and you can also sell it in the market. If you want to reprocess the fuel oil into higher quality, Beston waste oil distillation plant is available.

2. Carbon black is a useful material to make color master batch, active filler. Using the carbon black to make bricks is also a good choice. Moreover, the carbon black processing plant can help you get higher quality carbon black.

3. The combustible gas can heat the pyrolysis reactor after the purification process.

4. As for the steel wire from waste tyres, you can use it to make steel bloom by hydraulic press-packing, or you can sell it directly.

Data BLJ-6 BLJ-10
Raw material Waste tires,rubber,plastic,oil sludge
Daily capacity 6 MT 10 MT
Working method Batch
Operating pressure Constant pressure
Reactor rotate speed 0.4 turn/minute
Total power 24 kw/h 30 kw/h
Reactor size D2.2*L 5.1m D2.8*L6.2 m
Space (L*W*H) 20*10*10 m 25*15*10 m

Beston batch operating pyrolysis plant can achieve the waste to energy conversion and the circular use of energy. If you want to start a small waste pyrolysis plant, and the labor expense of your local area is not high, you can purchase one. You can enjoy the first-class provided by Beston(Henan) Machinery Co., Ltd, and you can also make great benefits from the useful end products.

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